How to save energy with Ventilation on demand
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Impact on energy consumption and air quality control with ventilation on demand in Serra Grande Mine, Brazil Presentation held on Bergdagarna 2019 by Diana Baldeón and Johannes Hansson from Epiroc.
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for use of artisans and small scale vulcanizing activities.
The developed machine consists of chain sprocket
arrangement to a flywheel attached to a pulley which
powers the compressor as well as a storage tank to receive
air by foot pedaling. The article is an innovative product to
meet the needs of rural African Artisans that uses air
compressor for their daily activities . The design is such
that the chain sprocket provides the compressor with a
driving force in conjunction with the flywheel thereby
replacing the prime mover. Prototype pilot test carried out
on the developed manual air compressor could generates 10
Psi ie 0.69bar-volume of air in 60 seconds. A new design
with better parameter of the machine was done to improve
it’s proficiency after testing for broad application even for
the handicap Artisans.
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How to save energy with Ventilation on demand
- 1. Impact on energy consumption and air quality control with ventilation on demand in Serra Grande Mine, Brazil Diana Baldeón Johannes Hansson March, 2019
- 2. © 2018 by Epiroc. All rights reserved. Introduction • Ventilation systems in metal mines could be responsible for 40% - 60% of the energy consumption in the mines. Impact on energy consumption and air quality control with ventilation on demand 2 * * https://www.ey.com/Publication/vwLUAssets/ey-top-10-business- risks-facing-mining-and-metals-2017-2018/$FILE/ey-top-10- business-risks-facing-mining-and-metals-2017-2018.pdf
- 3. © 2018 by Epiroc. All rights reserved. Ventilation in Serra Grande mine • Energy costs 7% / total production costs • Third largest production cost for AngloGold Ashanti Brazil Background Anglo Gold Ashanti – Serra Grande mine 3
- 4. © 2018 by Epiroc. All rights reserved. Serpent Automatic - the system What is it? 4 Mobile gas sensors CO & NO₂ smart located Contact between Serpent Automatic and VFD Drive Interface Simple interface for the user Display show current status of the system Sensor unit Control unit Operator unit
- 5. © 2018 by Epiroc. All rights reserved. 5
- 6. © 2018 by Epiroc. All rights reserved. The trial
- 7. © 2018 by Epiroc. All rights reserved. 7 Setup The trial
- 8. © 2018 by Epiroc. All rights reserved. Challenges during the implementation The trial 8 • Network communication error – Between access point and the sensor unit – Wi-Fi was measured in four different points • Location of the sensor unit – 90 m • Ducting leakage – Made the airflow very low at the face • Level of manual mode during operation – The communication between operator area and planning – Especially during night shifts and weekends
- 9. © 2018 by Epiroc. All rights reserved. Results Level of automatic or manual mode 9 Operation mode per energy saving
- 10. © 2018 by Epiroc. All rights reserved. Results Energy consumption 10 Energy consumption
- 11. © 2018 by Epiroc. All rights reserved. Results Environmental control Blasting Ventilating gases Mucking Full speed during mucking CO level higher than 20 PPM during mucking 11Picture of the operator unit display is from the trial
- 12. © 2018 by Epiroc. All rights reserved. Results Environmental control Low activity - fan operates at approximately 60% Low activity at faceMucking CO level higher than 20 PPM during mucking 12 Picture of the operator unit display is from the trial
- 13. © 2018 by Epiroc. All rights reserved. Conclusions and recommendation Trial Serra Grande and Epiroc 13 • Level of automatic / manual mode: impact in reduction of power consumption – Week 6 , reach 13% → 50% manual, 50% automatic – Week 18, reach 47% → 2% manual, 98% automatic • Provides the ability to measure and monitor air supply • Training for the operators • Internal and continuous communication within the team • The information can be used for ventilation - / audits reports • Opportunity to analyze the effectiveness of the system and the operations
- 14. United. Inspired. Performance unites us, innovation inspires us, and commitment drives us to keep moving forward. Count on Epiroc to deliver the solutions you need to succeed today and the technology to lead tomorrow. epiroc.com