energy intelligence for manufacturing
05 07 19
2
Energiency
COMPANY OVERVIEW
Energy
Multi-fluids
electricity,
gas,
utilities
Data
Pure player
Software SaaS
Data analytics
Industry
F&Bev
Automotive
Paper
Chemistry
Steel
…
2013 20 p
Rennes
Lyon
1
* French Research AI Institute
*
3
From data to energy savings potential detection
SOLUTION
Confidential
Data
Energy & fluids
Production & maintenance
Weather…
Day to day value
Monitoring & real time KPI
Automatic alerting & reporting
Predictive baseline & forecast
àTurn available raw data into new energy saving opportunities
2
Analytics
Off-line
historical data
Energy savings potential audit
Data science study
Cloud
live data
KPI computing
ML algorithms
4
Unveil energy savings potential & improve
energy performance
COMPUTING USE CASE
Confidential
3
.
Agro-industry
Challenge
- Improve energy performance control (through monthly gas
consumption ratio)
Solution
- real time (5 mn) gas consumption ratio calculated / type
product
- automatic daily reports including energy performance for
the 11 families of fertilizers produced
Results
à 6% potential savings out of a # € 1 M/y energy billPaper industry
Challenge
- secure an already excellent control of electricity consumption
Solution
- real time (10 mn) electricity consumption ratio / type paper
- new target baseline calculated each year
Results
à # °/oo proven savings out of a # € 50 M/y electricity bill
5
Real time energy performance control
COMPUTING USE CASE
Confidential
4
Chemical Industry
Challenge
- improve boiler house operations performance (300 MW capacity)
Energiency solution
- parametrical alerts : 750 alerting scenarios calculated each 30s
- automatic edition of energy performance shift reports each 8h
Results
- best practices “natural” alignment in 6 months
à 0.4% proven savings out of a # € 100 M/y energy bill
6
AI energy savings potential audit
ML MODELS USE CASE
Data science study
Historical data gathering (18 months)
Descriptive analysis and modelling
On-site workshop
Energy savings potential calculation
Confidential
5
Descriptive analytics
Automotive - Paintshop
- 70 energy savings opportunities identified
à Gaz / Electricity : 5% potential savings on top 12
opportunities with low capex (ROI 0,3 y) = initial target
Correlation table
& ML models
Steel - Rolling mill furnace
- 1600 data flows / 1y / 1s
- Relevant influential
variables identified
- 3 models in place
à 2,4% potential savings
with no capex
7
AI real time over-consumption alerts #1
ML MODELS USE CASES
Confidential
6
Mechanics Industry
Challenge
- Improve energy performance thanks to AI
- Energiency tested on half of the plant, where 30% energy
savings was already achieved with a dedicated team
- Energy bill : 1 M€/y
Solution
- 2 real time models (Elec, CA) feeded with production data (8
channels, 120 references)
Results
àElectricity : 5% proven savings
àCA : 10 % proven savings
8
AI real time over-consumption alerts #2
ML MODELS USE CASE
Confidential
7
Steel Industry
Challenge
- improve rolling mill gas furnace energy performance
Solution
- gas consumption machine learning model
- real time alerts (orange / red)
Results
à 2 % energy savings potential out of a # €5 M/y energy
bill
9
AI forecast models : reduce energy cost
ML MODELS USE CASE
Confidential
8
Paper Industry
Challenge
- Improve day ahead nomination accuracy to
increase electricity bill rebate
Solution
- Machine learning forecast model based on
production planning
Results
à 20% rebate increase
Steel Industry
Challenge
- et up intraday nomination accuracy to reduce
imbalance penalty
Solution
- Machine learning forecast model based on
production real time and forecast data
- Automatic 1h renomination
Results
à Energy costs reduction potential #%
10
Some Energiency references
REFERENCES
Confidentiel
13
11
Energiency activity in Glass sector
REFERENCES
Confidentiel
13
Targets (ongoing proposals)
• St Gobain Sekurit (flat glass)
• Verescence (perfume bottles)
CONTACT loic.fargette@energiency.com
+33 (0)6 80 89 08 82
@ energiency
energiency.com

energiency

  • 1.
    energy intelligence formanufacturing 05 07 19
  • 2.
    2 Energiency COMPANY OVERVIEW Energy Multi-fluids electricity, gas, utilities Data Pure player SoftwareSaaS Data analytics Industry F&Bev Automotive Paper Chemistry Steel … 2013 20 p Rennes Lyon 1 * French Research AI Institute *
  • 3.
    3 From data toenergy savings potential detection SOLUTION Confidential Data Energy & fluids Production & maintenance Weather… Day to day value Monitoring & real time KPI Automatic alerting & reporting Predictive baseline & forecast àTurn available raw data into new energy saving opportunities 2 Analytics Off-line historical data Energy savings potential audit Data science study Cloud live data KPI computing ML algorithms
  • 4.
    4 Unveil energy savingspotential & improve energy performance COMPUTING USE CASE Confidential 3 . Agro-industry Challenge - Improve energy performance control (through monthly gas consumption ratio) Solution - real time (5 mn) gas consumption ratio calculated / type product - automatic daily reports including energy performance for the 11 families of fertilizers produced Results à 6% potential savings out of a # € 1 M/y energy billPaper industry Challenge - secure an already excellent control of electricity consumption Solution - real time (10 mn) electricity consumption ratio / type paper - new target baseline calculated each year Results à # °/oo proven savings out of a # € 50 M/y electricity bill
  • 5.
    5 Real time energyperformance control COMPUTING USE CASE Confidential 4 Chemical Industry Challenge - improve boiler house operations performance (300 MW capacity) Energiency solution - parametrical alerts : 750 alerting scenarios calculated each 30s - automatic edition of energy performance shift reports each 8h Results - best practices “natural” alignment in 6 months à 0.4% proven savings out of a # € 100 M/y energy bill
  • 6.
    6 AI energy savingspotential audit ML MODELS USE CASE Data science study Historical data gathering (18 months) Descriptive analysis and modelling On-site workshop Energy savings potential calculation Confidential 5 Descriptive analytics Automotive - Paintshop - 70 energy savings opportunities identified à Gaz / Electricity : 5% potential savings on top 12 opportunities with low capex (ROI 0,3 y) = initial target Correlation table & ML models Steel - Rolling mill furnace - 1600 data flows / 1y / 1s - Relevant influential variables identified - 3 models in place à 2,4% potential savings with no capex
  • 7.
    7 AI real timeover-consumption alerts #1 ML MODELS USE CASES Confidential 6 Mechanics Industry Challenge - Improve energy performance thanks to AI - Energiency tested on half of the plant, where 30% energy savings was already achieved with a dedicated team - Energy bill : 1 M€/y Solution - 2 real time models (Elec, CA) feeded with production data (8 channels, 120 references) Results àElectricity : 5% proven savings àCA : 10 % proven savings
  • 8.
    8 AI real timeover-consumption alerts #2 ML MODELS USE CASE Confidential 7 Steel Industry Challenge - improve rolling mill gas furnace energy performance Solution - gas consumption machine learning model - real time alerts (orange / red) Results à 2 % energy savings potential out of a # €5 M/y energy bill
  • 9.
    9 AI forecast models: reduce energy cost ML MODELS USE CASE Confidential 8 Paper Industry Challenge - Improve day ahead nomination accuracy to increase electricity bill rebate Solution - Machine learning forecast model based on production planning Results à 20% rebate increase Steel Industry Challenge - et up intraday nomination accuracy to reduce imbalance penalty Solution - Machine learning forecast model based on production real time and forecast data - Automatic 1h renomination Results à Energy costs reduction potential #%
  • 10.
  • 11.
    11 Energiency activity inGlass sector REFERENCES Confidentiel 13 Targets (ongoing proposals) • St Gobain Sekurit (flat glass) • Verescence (perfume bottles)
  • 12.
    CONTACT loic.fargette@energiency.com +33 (0)680 89 08 82 @ energiency energiency.com