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Angst+Pfister Group
How to improve comfort of Stage V tractors thanks to ‘ultra high-
performance elastomeric materials’ with optimized mounts design?
Philippe Kirsch
International Business Development Director
Agenda
• Comfort increases productivity & protects user health
• Angst+Pfister in a nut shell
• Specific skills in Antivibration technology
• Customized engineering solutions
• Competences in development of ultra high-performance
elastomeric materials
• Design optimization
• Rubber injection process
• Overall equipment effectiveness at Angst+Pfister
Advanced Technical Solutions
• Challenges for Massey Ferguson tractors with stage V
engines
• Influence of Stage V engines on cab mounts
• Key requirements for the development of such ultra
high-performance elastomeric materials
• Overview cab mount solutions
• Best option with APSOvib® HD Conical bearings
• Specific cab mounts with bump stop feature for
reduced cabin movement
• Comparison between cab mounts with bump stops vs.
viscoelastic
3
1960’s Comfort features Today
✓
Seat ✓
Seat suspension ✓
Heating & Air conditioning ✓
Ergonomic layout ✓
Isolated powertrain ✓
Noise insulation ✓
Tilt & telescopic steering wheel ✓
Cup holders, lunchbox storage, cab lightning,
radio speakers, touchscreen controls, etc.…
✓
Comfort increases productivity & protects user health
• In a purely utilitarian type of vehicle, not only technical aspects such as powertrain, transmissions, load & traction
capabilities have evolved. Comfort has made a quantum leap
Because comfort means:
• Productivity: If the operator suffers from fatigue after the vehicle will stand idle
• User Health: Exposure to intensive and especially vertical vibrations can over the years lead to work-related illness
Angst+Pfister in a Nut Shell
Angst+Pfister Group, a leading international technical manufacturer and service provider for high-end industrial
components
APSOseals® APSOdrive® APSOvib® APSOfluid® APSOplast®
Specific Skills in Antivibration Technology
APSOvib® Vulcanized or
pressed bushing for axles
APSOvib® Engine
mounts
APSOvib® H-Mounts for
engine, radiators,
coolers, pumps and
compressors
APSOvib® HD
High Deflection
cabin bushings
APSOvib® HD High
Deflection cabin
mounts
APSOvib® HD High
Deflection engine
mounts
APSOvib® Hybrid
cabin mounts
APSOvib® Rubber
cords for revolute
joints
APSOvib® Rubber
wheels for seeders
APSOvib® Conical
bearings for tanks
APSOvib® Screw
insulation FLEX LOC
APSOvib® Buffers for
simple vibration
insulation and stoppers
APSOvib® steering
pump vibration damper
Customized Engineering Solutions
Customized Engineering Solutions
• Our engineers include specialized product application experts
• Our depth of knowledge in both materials and production processes
• Our virtual design, finite element analysis and endurance testing
• Our ability to provide innovative solutions produced internationally
= Accelerating the time-to-money and reducing total cost of ownership
Competences in Development of Ultra High-Performance Elastomeric
Materials
• Halogen-based substances
• Phosphorus-based substances
• Minerals
• Blended polymers
• Special synergistic additives
Additives for
high
temperatures
Internal
laboratory
tests
Life cycle
assessment
using “Wöhler”
--curves
Improvement
mechanical
parameters
Mechanical
tests production
----- parts
Design Optimization
x loops
FEM Finite Element Method
• Static stiffness calculation
• Dynamic stiffness calculation: stiffness in the required
frequency range
• Stress / Strain distribution
• Time dependent analysis: creep & stress relaxation
Target
Mold flow
Current Design
Improved Design
Rubber Injection Process
After the development of the rubber compounds, the
vulcanization process is essential to ensure the consistent
quality of the finished product!
Overall equipment effectiveness at Angst+Pfister Advanced Technical
Solutions
Multi axis
test bench
Challenges
• Insulation of the cab from engine vibrations and shocks due to off-road driving, improvement of interior comfort to
reach a noise level < 68 dB
• Operating temperatures up to 110°C, front supports are close to exhaust gas treatment
• No compromise on lifetime, must meet AGCO's requirements
• Solution must remain at an acceptable price
• Fully interchangeable with the previous version but with different color marking
Cab mounts for Massey Ferguson tractors 7719 S
Challenges for Massey Ferguson tractors with stage V engines
What does that mean?
• To comply with the emission regulation Stage V, all engines are
equipped with exhaust gas after treatment systems which generates a
significant increase in temperature
• This is particularly critical with tractors because this system is located
between the engines and the cabs
• Standard cab supports can no longer meet these thermal requirements
with such high mechanical loads, which is why we have developed a
new ultra high-performance elastomeric material
What is “Stage V”?
• Emission standard for non-road mobile machinery
Influence of Stage V Engines on Cab Mounts
Massey Ferguson developed a maintenance free All-In-One system that is in line
with the latest engine regulation Stage V. It uses a combination of an SCR
(Selective Catalytic Reduction) and SC (Soot Catalyst) and both are operating
without any need of DPF (Diesel Particulate Filter) or active regeneration.
Key Requirements for the Development of such Ultra High-Performance
Elastomeric Materials
0
1
2
3
4
5
EPDM Ethylene Propylene Diene
rubber
0
1
2
3
4
5
NBR Acrylonitrile Butadiene rubber
0
1
2
3
4
5
NR Natural rubber
0
1
2
3
4
5
Mechanical
properties
High durability
High temperature
resistance
Oil and grease
resistance
UV and ozone
resistance
Competitiveness
Ultra high-performance elastomeric materials
Key requirements to meet AGCO
expectations:
• Excellent mechanical properties
• High durability
• High temperature resistance
0
1
2
3
4
5
CR Chloroprene rubber
14
Type APSOvib® HD Conical bearings APSOvib® 2- Stage cab mounts APSOvib® Hybrid mount
Advantages • Different X, Y & Z stiffness
• Continuous stiffness progression
• Long lifetime due to conic shape
• Standard article
• Easy to assemble
• Simple part identification with
markings
• Specific bump stop feature for
reduced cabin movement
• Simple design
• Easy to assemble
• Partially standard article*
• Low & linear vertical stiffness in the
static range
• Steel is mostly covered in rubber
and protected from corrosion
*Adjustments according the final cabin
weight might be needed
• High damping end stops
• High impact energy absorption
• Low damping in static range to
improve vibration isolation
• Design according customer
requirements
Disadvantages • No individually defined bump- stop
• High cabin amplitudes can occur
• Bump-stop is limited to the same
compound as the whole part
• Different types of rubber require
additional vulcanization steps
Unit Price *** ** ****
Typical Cab Mount Solutions
15
Progressive Behavior
• Continuous increase in stiffness to
protect from excessive deflections
Coating
• Zinc coating to protect from corrosion
• Optional Zinc-Nickel-coating for increased
durability
Axial and Radial Stiffness
• Different X, Y and Z stiffness for ‘Type 1’, asymmetric
• Low vertical stiffness to reduce engine vibrations
• Low lateral stiffness to increase overall isolation efficiency
• High longitudinal stiffness to avoid high amplitudes under
braking or accelerating
• Similar X and Y stiffness for ‘Type 2’, symmetric
Marking
• ‘Easy to read’ marking for identification
• Marking can be customized
Best Option with APSOvib® HD Conical Bearings
16
Working Range
• Typical static deflection at 5 mm
• The deflection at which the bump
stop is in contact is defined by the
position of the washer and the
dimensions of the bump stop
Mechanical characteristics - Static Behavior of the Bump Stop
• Based on the selected rubber compounds,
damping effect can be changed
• For the red curve, the same compound was
used for the washer and for the main part
• The blue & green curve show a high damping
rubber for ideal energy absorption
• For ideal vibration isolation, the hysteresis
should be low
‘Main part rubber compound’
• For ideal shock absorption, the damping
should be high
‘Bump stop rubber compound’
Specific Cab Mounts with Bump Stop feature for reduced Cabin Movement
Axial static stiffness
Questions?

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How to improve comfort of stage V tractors with Angst+Pfister anti-vibration solutions

  • 1. Angst+Pfister Group How to improve comfort of Stage V tractors thanks to ‘ultra high- performance elastomeric materials’ with optimized mounts design? Philippe Kirsch International Business Development Director
  • 2. Agenda • Comfort increases productivity & protects user health • Angst+Pfister in a nut shell • Specific skills in Antivibration technology • Customized engineering solutions • Competences in development of ultra high-performance elastomeric materials • Design optimization • Rubber injection process • Overall equipment effectiveness at Angst+Pfister Advanced Technical Solutions • Challenges for Massey Ferguson tractors with stage V engines • Influence of Stage V engines on cab mounts • Key requirements for the development of such ultra high-performance elastomeric materials • Overview cab mount solutions • Best option with APSOvib® HD Conical bearings • Specific cab mounts with bump stop feature for reduced cabin movement • Comparison between cab mounts with bump stops vs. viscoelastic
  • 3. 3 1960’s Comfort features Today ✓ Seat ✓ Seat suspension ✓ Heating & Air conditioning ✓ Ergonomic layout ✓ Isolated powertrain ✓ Noise insulation ✓ Tilt & telescopic steering wheel ✓ Cup holders, lunchbox storage, cab lightning, radio speakers, touchscreen controls, etc.… ✓ Comfort increases productivity & protects user health • In a purely utilitarian type of vehicle, not only technical aspects such as powertrain, transmissions, load & traction capabilities have evolved. Comfort has made a quantum leap Because comfort means: • Productivity: If the operator suffers from fatigue after the vehicle will stand idle • User Health: Exposure to intensive and especially vertical vibrations can over the years lead to work-related illness
  • 4. Angst+Pfister in a Nut Shell Angst+Pfister Group, a leading international technical manufacturer and service provider for high-end industrial components APSOseals® APSOdrive® APSOvib® APSOfluid® APSOplast®
  • 5. Specific Skills in Antivibration Technology APSOvib® Vulcanized or pressed bushing for axles APSOvib® Engine mounts APSOvib® H-Mounts for engine, radiators, coolers, pumps and compressors APSOvib® HD High Deflection cabin bushings APSOvib® HD High Deflection cabin mounts APSOvib® HD High Deflection engine mounts APSOvib® Hybrid cabin mounts APSOvib® Rubber cords for revolute joints APSOvib® Rubber wheels for seeders APSOvib® Conical bearings for tanks APSOvib® Screw insulation FLEX LOC APSOvib® Buffers for simple vibration insulation and stoppers APSOvib® steering pump vibration damper
  • 6. Customized Engineering Solutions Customized Engineering Solutions • Our engineers include specialized product application experts • Our depth of knowledge in both materials and production processes • Our virtual design, finite element analysis and endurance testing • Our ability to provide innovative solutions produced internationally = Accelerating the time-to-money and reducing total cost of ownership
  • 7. Competences in Development of Ultra High-Performance Elastomeric Materials • Halogen-based substances • Phosphorus-based substances • Minerals • Blended polymers • Special synergistic additives Additives for high temperatures Internal laboratory tests Life cycle assessment using “Wöhler” --curves Improvement mechanical parameters Mechanical tests production ----- parts
  • 8. Design Optimization x loops FEM Finite Element Method • Static stiffness calculation • Dynamic stiffness calculation: stiffness in the required frequency range • Stress / Strain distribution • Time dependent analysis: creep & stress relaxation Target
  • 9. Mold flow Current Design Improved Design Rubber Injection Process After the development of the rubber compounds, the vulcanization process is essential to ensure the consistent quality of the finished product!
  • 10. Overall equipment effectiveness at Angst+Pfister Advanced Technical Solutions Multi axis test bench
  • 11. Challenges • Insulation of the cab from engine vibrations and shocks due to off-road driving, improvement of interior comfort to reach a noise level < 68 dB • Operating temperatures up to 110°C, front supports are close to exhaust gas treatment • No compromise on lifetime, must meet AGCO's requirements • Solution must remain at an acceptable price • Fully interchangeable with the previous version but with different color marking Cab mounts for Massey Ferguson tractors 7719 S Challenges for Massey Ferguson tractors with stage V engines
  • 12. What does that mean? • To comply with the emission regulation Stage V, all engines are equipped with exhaust gas after treatment systems which generates a significant increase in temperature • This is particularly critical with tractors because this system is located between the engines and the cabs • Standard cab supports can no longer meet these thermal requirements with such high mechanical loads, which is why we have developed a new ultra high-performance elastomeric material What is “Stage V”? • Emission standard for non-road mobile machinery Influence of Stage V Engines on Cab Mounts Massey Ferguson developed a maintenance free All-In-One system that is in line with the latest engine regulation Stage V. It uses a combination of an SCR (Selective Catalytic Reduction) and SC (Soot Catalyst) and both are operating without any need of DPF (Diesel Particulate Filter) or active regeneration.
  • 13. Key Requirements for the Development of such Ultra High-Performance Elastomeric Materials 0 1 2 3 4 5 EPDM Ethylene Propylene Diene rubber 0 1 2 3 4 5 NBR Acrylonitrile Butadiene rubber 0 1 2 3 4 5 NR Natural rubber 0 1 2 3 4 5 Mechanical properties High durability High temperature resistance Oil and grease resistance UV and ozone resistance Competitiveness Ultra high-performance elastomeric materials Key requirements to meet AGCO expectations: • Excellent mechanical properties • High durability • High temperature resistance 0 1 2 3 4 5 CR Chloroprene rubber
  • 14. 14 Type APSOvib® HD Conical bearings APSOvib® 2- Stage cab mounts APSOvib® Hybrid mount Advantages • Different X, Y & Z stiffness • Continuous stiffness progression • Long lifetime due to conic shape • Standard article • Easy to assemble • Simple part identification with markings • Specific bump stop feature for reduced cabin movement • Simple design • Easy to assemble • Partially standard article* • Low & linear vertical stiffness in the static range • Steel is mostly covered in rubber and protected from corrosion *Adjustments according the final cabin weight might be needed • High damping end stops • High impact energy absorption • Low damping in static range to improve vibration isolation • Design according customer requirements Disadvantages • No individually defined bump- stop • High cabin amplitudes can occur • Bump-stop is limited to the same compound as the whole part • Different types of rubber require additional vulcanization steps Unit Price *** ** **** Typical Cab Mount Solutions
  • 15. 15 Progressive Behavior • Continuous increase in stiffness to protect from excessive deflections Coating • Zinc coating to protect from corrosion • Optional Zinc-Nickel-coating for increased durability Axial and Radial Stiffness • Different X, Y and Z stiffness for ‘Type 1’, asymmetric • Low vertical stiffness to reduce engine vibrations • Low lateral stiffness to increase overall isolation efficiency • High longitudinal stiffness to avoid high amplitudes under braking or accelerating • Similar X and Y stiffness for ‘Type 2’, symmetric Marking • ‘Easy to read’ marking for identification • Marking can be customized Best Option with APSOvib® HD Conical Bearings
  • 16. 16 Working Range • Typical static deflection at 5 mm • The deflection at which the bump stop is in contact is defined by the position of the washer and the dimensions of the bump stop Mechanical characteristics - Static Behavior of the Bump Stop • Based on the selected rubber compounds, damping effect can be changed • For the red curve, the same compound was used for the washer and for the main part • The blue & green curve show a high damping rubber for ideal energy absorption • For ideal vibration isolation, the hysteresis should be low ‘Main part rubber compound’ • For ideal shock absorption, the damping should be high ‘Bump stop rubber compound’ Specific Cab Mounts with Bump Stop feature for reduced Cabin Movement Axial static stiffness