WSC training Camp , CADD

1. ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 1 /7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
1:1 (1:2)
(SCALE 1:2)
1
2
3
4
5
6
7
8
10
3
11
12
25
15
16
17
18
19
20
22
23
24
14
26
36
37
2
4
9
27
31
29
28
35
34
33
34
32
13
30
21

2. SECTION A-A
A
A
STK 51 / DIA 21.7 X 550HANDLE137
SPDH / 28 X 61 X 47HANDLE SOCKET136
SV34 / CNS 7339 - 6 x 16RIVET135
SWRM15 / AS 1236 - 2 X 8SPLIT COTTER PINS234
SV34 / DIA 8 X 18PIN 2133
SV34 / DIA 8 X 25PIN 1232
SS50 / 66 X 16 X 6CONNECTOR131
SS50 / 23 X 16 X 13BRACKET130
LEATHER / DIA 14 X 5PACKING129
S45C / DIA 12 X 70PLUNGER128
S45C / DIA 22 X 49CYLINDER 2127
S45C / DIA 26 X 102THREAD SHAFT126
SS41 / DIA 2 X 6.5LOCATING PIN125
S45C/ DIA 22 X 36.5THREAD CYLINDER124
SPCC / DIA 28 X 1.5SUPPORT RING 2123
PLASTIC / DIA 28 X 1.5SUPPORT RING 1122
RUBBER / DIN 3771 - 20.7 X 5O RING 3121
S35C / DIA 30 X 9.4BOTTOM BUSH120
SPCC / DIA 8.5 X 2SPRING BASE119
SWPA / DIA 7 X 11SPRING 2118
S40C / DIA3.7 X 10.5VALVE PIN117
S40C / DIA 6 X 29LIMITS PIN116
S45C / DIA 27 X 169GROOVE CYLINDER115
SK4 / DIA 35 X 1.6SUPPORT WASHER114
RUBBER / DIN 3771 - 26.7 X 3.5O RING 2113
SK4 / DIA 33 X 5.5TOP BUSHING212
S35C / DIA 37.5 X 170CYLINDER 1111
STKM16C / DIA 14 X 10FILL BOLT110
STKM12A / DIA 54 X 160OIL TANK19
S25C / DIA 9.8 X 3COVER18
RUBBER / DIN 3771 - 6.7 X 1.8O RING 117
SWRH32 / DIA X 23SPACER VALVE KEY16
S40C / DIA 12 X 45.5SPACER VALVE15
SUJ1 / DIA 6.35 X 6.35BALL VALVE44
SWPA / DIA 7.5 X 11SPRING23
S40C / DIA 12.8 X 19ADJUSTING SCREW22
SF45 / 75 X 130 X 28BASE11
MATERIAL / DIMENSIONSPART NAMEQTYITEM
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 2 /7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
12 3 4
56 7 4
8
9
10
11
12
14
15
16
20
18
19
22
23
24
25
26
27
28
29
36
31
32
34
35
37
2
3
1
34
360
630
130
75
32
33
193.5
21
17
30
53
37.5
3
3
3
2H7/r6 - 7 DEPTH
4
2
13
UNSPECIFIED SCALE

3. SECTION D-D
( 1 : 1 )
SECTION A-A
( 1 : 1 )
SECTION B-B
( 1 : 1 )
D
D
C
SF45 / 75 X 130 X 28BASE11
MATERIAL / DIMENSIONSPART NAMEQTYITEM
A
A
R
B
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 3 /7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
20
4 - 12 DEPTH
75
130
R10
Notes :
1. GENERAL TOLERANCE 0.2
2. ALL UNSPECIFIED CHAMFER 1 X 45
3. ALL UNSPECIFIED RADII R3
4. GENERAL CHAMFER 0.3 X 45
5. UNSPECIFIED SIDE ANGLE 10
1.
BASE
1:1
R13
R23
R13
26
R20
70 0.05
28
35
10
5
B
28
8
150.05
10
R2
23
4
3 X 45
22H7
16
40
4-13DEPTH
13
8
9
23
2
32
4
33
4-97DEPTH
N10 N8
( , )
4
70
25
8
4
3X45
7
3X45
11
13
9
9M
7.85
10
37.5H7
53H7
8 2
22
30
50
75
9M
7.85
4
4 - 12 DEPTH
60
10
4
7.85
9M
4 - DEPTH 9
4 - 12 DEPTH
R11
10
17
30
37
47
N10
N10
N10
N8
N10
N10
N8
N8 N8
N8 N8
N10
N8
N8
N8
N7
N8
N8
N8
N8

4. STKM16C / DIA 14 X 10FILL BOLT110
STKM12A / DIA 54 X 160OIL TANK19
S25C / DIA 9.8 X 3COVER18
SWRH32 / DIA X 23SPACER VALVE KEY16
S40C / DIA 12 X 45.5SPACER VALVE15
SWPA / DIA 7.5 X 11SPRING23
S40C / DIA 12.8 X 19ADJUSTING SCREW22
MATERIAL / DIMENSIONSPART NAMEQTYITEM
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 4 /7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
COMPRESSION SPRING
COIL
AVERAGE DIAMETER
OUTER DIAMETER
INTERNAL DIAMETER
DIA 7.2
DIA 7.5
DIA 6.9
2.
ADJUSTING SCREW
N10
Notes :
1. GENERAL TOLERANCE 0.2
2. ALL UNSPECIFIED CHAMFER 1 X 45
3. GENERAL CHAMFER 0.3 X 45
4. GENERAL SURFACE ROUGHNESS
7.85
9M
7.85
12.8
2
19
2
11
1
4
2.5
3.
SPRING
2:1 (1:1)
7.5
11
DIAMETER OF WIRE DIA 0.6
TOTAL NUMBER OF SPRING COILS 7
NUMBER OF BASE COIL 2
HELICAL DIRECTION RIGHT HAND
FREE LENGTH 11
5.
SPACER VALVE
QUENCHING AND TEMPERING HRC 26 - 28
45.5
R3.175
S
0.5
R0.5
12
5
90
R2
2
9.8
7 32
4
16
22
3
9M
5
1
9.8
7
N6
N6
N10
N10
N10
N8 N10 N6
( , )
6.
SPACER VALVE KEY
25
25
5
23
8.
COVER
9.8
3
9.
OIL TANK
(SCALE 1:1)
10.
FILL BOLT
10
14
9
R8
S
R7
S
10
4 3.5
37.5-0.0
0.3+
41
160
53e7
54
R27
44
9
16
22
252

5. SECTION A-A
( 1 : 1 )
VIEW B
( 2 : 1 )
S40C / DIA 6 X 29LIMITS PIN116
S45C / DIA 27 X 169GROOVE CYLINDER115
SK4 / DIA 35 X 1.6SUPPORT WASHER114
SK4 / DIA 33 X 5.5TOP BUSHING212
S35C / DIA 37.5 X 170CYLINDER 1111
MATERIAL / DIMENSIONSPART NAMEQTYITEM
A
A
A
A
B
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 5 /7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
+0.05
-
11.
CYLINDER 1
QUENCHING AND TEMPERING HRC 40 - 50
Notes :
1. GENERAL TOLERANCE 0.2
2. ALL UNSPECIFIED CHAMFER 0.5 X 45
3. GENERAL CHAMFER 0.3 X 45
1:1
33H7
35H12
37.5e7
30H7
170 0.2
2
3.5
2
21
25
1.5 X 45
N10 N6
( )
N6
N6
N6
12.
TOP BUSHING
QUENCHING AND TEMPERING HRC 26-28
N10 N6
( )
27H7
33e7
5.5
N6
14.
SUPPORT WASHER
QUENCHING AND TEMPERING HRC 50
N6
120
10
35
T = 1.6
15.
GROOVE BUSHING
N8 N10 N6
( , , )
163
37
100
28.5
8
21
22.5
2
14
22H7
27f7
20
8.4
7.5
4.5
31 - 0.00.1
+
REAMER
N6
N6
N6
1 X 45
1.2
1.8
REAMER
N6
REAMER
N6
N10
16.
LIMITS PIN,
QUENCHING AND TEMPERING HRC 26-28
N6
6
29
1 X 451 X 45
2H7(WHENASSY
WITHPART20)
7
6.5
0.5
3.5
0.5

6. VIEW A
( 2 : 1 )
S45C / DIA 26 X 102THREAD SHAFT126
SS41 / DIA 2 X 6.5LOCATING PIN125
S45C/ DIA 22 X 36.5THREAD CYLINDER124
SPCC / DIA 28 X 1.5SUPPORT RING 2123
PLASTIC / DIA 28 X 1.5SUPPORT RING 1122
S35C / DIA 30 X 9.4BOTTOM BUSH120
SPCC / DIA 8.5 X 2SPRING BASE119
SWPA / DIA 7 X 11SPRING 2118
S40C / DIA3.7 X 10.5VALVE PIN117
MATERIAL / DIMENSIONSPART NAMEQTYITEM
A
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 6 /7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
OUTER DIAMETER
INTERNAL DIAMETER
COMPRESSION SPRING
AVERAGE DIAMETER
DIA 6.4
DIA 7
DIA 6.7
COIL
Notes :
1. GENERAL TOLERANCE 0.2
2. GENERAL CHAMFER 0.3 X 45
3. GENERAL SURFACE ROUGHNESS
18.
SPRING 2
22.
SUPPORT RING 1
19.
SPRING BASE
20.
BOTTOM BUSH
QUENCHING AND TEMPERING HRC 26 - 28
23.
SUPPORT RING 2
25.
LOCATING PIN
24.
THREAD CYLINDER
(SCALE 1:1)
26.
THREAD SHAFT
QUENCHING AND TEMPERING HRC 26 - 28
(SCALE 1:1)
2:1 (1:1)
17.
VALVE PIN,
QUENCHING AND TEMPERING HRC 26-28
N8
10.5
2.5
3.7
3
1 X 45
7
11
DIAMETER OF WIRE DIA 0.6
TOTAL NUMBER OF SPRING COILS 7
NUMBER OF BASE COIL 2
HELICAL DIRECTION RIGHT HAND
FREE LENGTH 11
2
0.3
4
8.5
R0.8
9.4
R1.5
21H7
30f7
0.5 X 45
N8 N6
( )
N6
21.2
24.5
26.5
29.2
2.3
1.5
19.2
1.5
28
N8
22t6
36.5
2H7(WHENASSY
WITHPART15)
2 X 451.5 X 45
20
7
14.5
18.5
4
N8
6.5
2r6
R3S R3S
18
14
102
8
8
N10 N8
( )
26
R6
93.5
1.5 X 45
3
4
14
N8
N10

7. STK 51 / DIA 21.7 X 550HANDLE137
SPDH / 28 X 61 X 47HANDLE SOCKET136
SV34 / DIA 8 X 18PIN 2133
SV34 / DIA 8 X 25PIN 1232
SS50 / 66 X 16 X 6CONNECTOR131
SS50 / 23 X 16 X 13BRACKET130
LEATHER / DIA 14 X 5PACKING129
S45C / DIA 12 X 70PLUNGER128
S45C / DIA 22 X 49CYLINDER 2127
MATERIAL / DIMENSIONSPART NAMEQTYITEM
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 7 /7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
Notes :
1. GENERAL TOLERANCE 0.2
2. ALL UNSPECIFIED CHAMFER 1 X 45
3. GENERAL CHAMFER 0.3 X 45
4. GENERAL SURFACE ROUGHNESS
1:1
27.
CYLINDER 2
QUENCHING AND TEMPERING HRC 26 - 28
N10
( , )
N8 N6
49
10H7
22e7
12
13.5
9.4
5.4
16
N8
N8
N8
N8N6
N8
28.
PLUNGER
QUENCHING AND TEMPERING HRC 26 - 28
N10
( , )
N8 N6
66
489.5
2 4
12
10g6
6.5
9
6H7
N8
N6
29.
PACKING
2
14
10
T=5
30.
BRACKET
13 16
23
15
R8
3
7
6.2
31.
CONNECTOR
16
50
66
R8
- 6.2 THRU
T=6
32.
PIN 1
6
8
25
22
18
2
6g6
33.
PIN 2
6
8
18
6
15
N10
36.
HANDLE SOCKET
20
26
25
33
44 3
R6
6
25 28
61
R8
R3
6
8
3 - 6.2 THRU
12
18
6
R3
11 4 21 8
R4
R4
R4
22
R4
R3
3
37.
HANDLE
550
R3
8
6
N10
( )
21.7
17.7
N10
N10