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Hella Gutmann Solutions GmbH
HIGH-TECH TO REPAIR
ADVANCED DRIVER ASSISTANCE SYSTEMS
ALFRED MAYER
05.02.2015
3 www.hella-gutmann.com |
Technology in the vehicles
Advanced Driver Assistance Systems
▌ Stop and go pilot / Convoying (follow the car in front) / City chauffeur
▌ Intelligent Adaptive Cruise Control and Emergency Stop (i-ACC)
▌ Lane Departure Warning / Lane Change Assist / cross-wind assist
▌ Magic body control (flying carpet)
▌ Parking Assist Systems (in/out to a parking space)
▌ All-Round area, 3D-bird view
▌ Head-Up-Displays / augmented reality
▌ Night Vision Assist
▌ Adaptive Light Systems
▌ Traffic Sign Recognition
▌ ….
▌ Near future:
Autonomous Driving
05-02-2015
4 www.hella-gutmann.com |
Current Situation
▌ Assistance systems helps us to…
▌ save lives.
▌ avoid accidents.
▌ improve road safety.
▌ master difficult driving situations.
▌ driving more convenient.
▌ ….
05-02-2015
but…
5 www.hella-gutmann.com |
Current Situation in the
Automobile Industry
Quelle: VW
05-02-2015
▌ Variety of different ECUs
6 www.hella-gutmann.com |
Current Situation
complexity vs. competence
Source: Vector
05-02-2015
1980 1990 2000 2010
Electronic fuel inspection
Cruise control
Gearbox control
Traction control
ABS
Electronic fuel inspection
Cruise control
Airbag
ESP
Active body control
Adaptive gearbox control
Adaptive cruise control
Emergency call
In vehicle navigation
Transmission control
Traction control
ABS
Electronic fuel inspection
Cruise control
ACC
Adaptive Headlights
Active steering
Stop and go
Line assistance
Automated parking
Pedestrian recognition
Collision avoidness
Traffic sign recognition
Night vision
Driver drowsiness detection
Night vision
Airbag
ESP
Active body control
Adaptive gearbox control
Adaptive cruise control
Emergency call
In vehicle navigation
Transmission control
Traction control
ABS
Electronic fuel inspection
Cruise control
▌Increasing complexity, functionality, interfaces
▌Growing number of systems/electronics/processing power
▌Shorter model cycles
▌Unsuitable processes, tools
▌Lack of experts / lack of knowledge
▌Controllable technology ?
Gap
7 www.hella-gutmann.com |
Current Situation
Recall Campaigns
05-02-2015
Reason no.1:
• Electronics Problems
Negative record years
2010/2011
2011/2012
2012/2013
.....
8 www.hella-gutmann.com |
Technology in the Vehicle
Advanced Driver Assistance Systems
▌ Simple Equation
▌ the more sensors are integrated …
▌ the more assistance features will be available ….
▌ the more complex the systems will become*.
05-02-2015
▌ * Up to an certain level of sensors and ecu-power the innovation will mostly be driven by software.
9 www.hella-gutmann.com |
Perspective
Technological Evolution
05-02-2015
▌ OEM and Tier One suppliers continually improve their systems, especially in relation to
repair and maintenance.
▌ Examples:
▌ 2nd generation radar sensors with much less sensibility due to the assembly
processes
▌ Auto-calibration, e.g. bi-ocular systems in premium models
▌ Autonomous sensor technology (MEMS)
*MEMS: Micro-Electro-Mechanical-Systems
10 www.hella-gutmann.com |
Perspective
KNOWLEDGE
05-02-2015
▌ Active knowledge management
▌ Cost-effective training structures
▌ Marked by training in the company work process (reduces
the training period),
▌ Combination of training and ‘training on the job‘
▌ More expert knowledge
11 www.hella-gutmann.com |
Perspective
Tools
05-02-2015
▌ Simplification of Tools and Processes = Mastering the Technology
12 www.hella-gutmann.com |
Perspective
Networking / Big Data
05-02-2015
▌ Technological evolution
▌ Tools and processes
▌ Knowledge in the repair shop and experts
▌ Collecting, analyzing, combining and providing knowledge
 right in time, right in place
 ‘cloud’ networking
13 www.hella-gutmann.com |
▌ Why is calibration necessary?
▌ When is a calibration necessary ?
▌ What happens during a calibration ?
▌ How to do a calibration ?
Calibration
Example: Front Camera
05-02-2015
14 www.hella-gutmann.com |
▌ The consequences of incorrect calibration demonstrated on an adaptive light system
Why is calibration necessary?
Example: Front Camera
 Calibration - correct  Calibration – incorrect (glare)
05-02-2015
15 www.hella-gutmann.com |
▌ After windshield replacement
▌ After accident damages
▌ After changes to suspension / suspension control / wheel alignments
▌ Wheel alignment during which toe/camber on rear axle were altered
▌ Modifications to the suspension affecting body height
▌ Re-initialization of height sensors in vehicles with Electronic Damper Control
▌ After replacement of the camera sensors, their carriers, or involved ECUs
▌ After changes at the chassis
▌ After relevant trouble code occurs
▌ e.g. „basic setting/adaption missing or incorrect“
▌ LIABILITY: Always according to manufacturer specifications!
When is calibration necessary?
Example: Front Camera
05-02-2015
16 www.hella-gutmann.com |
▌ Adaptation of the coordinate systems and scaling of sensor/arithmetical unit and
current vehicle geometry to the coordinate system of the environment .
What happens during calibration?
Example: Front Camera
Quelle: Hella
05-02-2015
17 www.hella-gutmann.com | 12.02.2015
Front Camera Calibration
HGS process in 5 steps
▌ 5 steps easy-to-use camera calibration procedure
1. Adjust the distance
2. Centric & parallel
3. Adjust the panel
4. measure
5. start calibration
18 www.hella-gutmann.com |
Summary
Advanced Driver Assistance Systems
05-02-2015
▌ ADAS are essential !
▌ Trend: Number and functionalities are hugh increasing/improving
▌ Next big milestone: Autonomous driving !
▌ Biggest challenge: Master the complexity.
▌ Possible Solutions
▌ Technological Evolution
▌ Simplification of tools and processes = Mastering the technology
▌ Knowledge and Education
▌ Networking and Big Data
▌ … and suitable tools are available !
Thank you for
your attention.
19 www.hella-gutmann.com | 05-02-2015

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Alfred Mayer Hella Gotmann talks Autonomous driving roadmap

  • 1. Hella Gutmann Solutions GmbH HIGH-TECH TO REPAIR ADVANCED DRIVER ASSISTANCE SYSTEMS ALFRED MAYER 05.02.2015
  • 2.
  • 3. 3 www.hella-gutmann.com | Technology in the vehicles Advanced Driver Assistance Systems ▌ Stop and go pilot / Convoying (follow the car in front) / City chauffeur ▌ Intelligent Adaptive Cruise Control and Emergency Stop (i-ACC) ▌ Lane Departure Warning / Lane Change Assist / cross-wind assist ▌ Magic body control (flying carpet) ▌ Parking Assist Systems (in/out to a parking space) ▌ All-Round area, 3D-bird view ▌ Head-Up-Displays / augmented reality ▌ Night Vision Assist ▌ Adaptive Light Systems ▌ Traffic Sign Recognition ▌ …. ▌ Near future: Autonomous Driving 05-02-2015
  • 4. 4 www.hella-gutmann.com | Current Situation ▌ Assistance systems helps us to… ▌ save lives. ▌ avoid accidents. ▌ improve road safety. ▌ master difficult driving situations. ▌ driving more convenient. ▌ …. 05-02-2015 but…
  • 5. 5 www.hella-gutmann.com | Current Situation in the Automobile Industry Quelle: VW 05-02-2015 ▌ Variety of different ECUs
  • 6. 6 www.hella-gutmann.com | Current Situation complexity vs. competence Source: Vector 05-02-2015 1980 1990 2000 2010 Electronic fuel inspection Cruise control Gearbox control Traction control ABS Electronic fuel inspection Cruise control Airbag ESP Active body control Adaptive gearbox control Adaptive cruise control Emergency call In vehicle navigation Transmission control Traction control ABS Electronic fuel inspection Cruise control ACC Adaptive Headlights Active steering Stop and go Line assistance Automated parking Pedestrian recognition Collision avoidness Traffic sign recognition Night vision Driver drowsiness detection Night vision Airbag ESP Active body control Adaptive gearbox control Adaptive cruise control Emergency call In vehicle navigation Transmission control Traction control ABS Electronic fuel inspection Cruise control ▌Increasing complexity, functionality, interfaces ▌Growing number of systems/electronics/processing power ▌Shorter model cycles ▌Unsuitable processes, tools ▌Lack of experts / lack of knowledge ▌Controllable technology ? Gap
  • 7. 7 www.hella-gutmann.com | Current Situation Recall Campaigns 05-02-2015 Reason no.1: • Electronics Problems Negative record years 2010/2011 2011/2012 2012/2013 .....
  • 8. 8 www.hella-gutmann.com | Technology in the Vehicle Advanced Driver Assistance Systems ▌ Simple Equation ▌ the more sensors are integrated … ▌ the more assistance features will be available …. ▌ the more complex the systems will become*. 05-02-2015 ▌ * Up to an certain level of sensors and ecu-power the innovation will mostly be driven by software.
  • 9. 9 www.hella-gutmann.com | Perspective Technological Evolution 05-02-2015 ▌ OEM and Tier One suppliers continually improve their systems, especially in relation to repair and maintenance. ▌ Examples: ▌ 2nd generation radar sensors with much less sensibility due to the assembly processes ▌ Auto-calibration, e.g. bi-ocular systems in premium models ▌ Autonomous sensor technology (MEMS) *MEMS: Micro-Electro-Mechanical-Systems
  • 10. 10 www.hella-gutmann.com | Perspective KNOWLEDGE 05-02-2015 ▌ Active knowledge management ▌ Cost-effective training structures ▌ Marked by training in the company work process (reduces the training period), ▌ Combination of training and ‘training on the job‘ ▌ More expert knowledge
  • 11. 11 www.hella-gutmann.com | Perspective Tools 05-02-2015 ▌ Simplification of Tools and Processes = Mastering the Technology
  • 12. 12 www.hella-gutmann.com | Perspective Networking / Big Data 05-02-2015 ▌ Technological evolution ▌ Tools and processes ▌ Knowledge in the repair shop and experts ▌ Collecting, analyzing, combining and providing knowledge  right in time, right in place  ‘cloud’ networking
  • 13. 13 www.hella-gutmann.com | ▌ Why is calibration necessary? ▌ When is a calibration necessary ? ▌ What happens during a calibration ? ▌ How to do a calibration ? Calibration Example: Front Camera 05-02-2015
  • 14. 14 www.hella-gutmann.com | ▌ The consequences of incorrect calibration demonstrated on an adaptive light system Why is calibration necessary? Example: Front Camera  Calibration - correct  Calibration – incorrect (glare) 05-02-2015
  • 15. 15 www.hella-gutmann.com | ▌ After windshield replacement ▌ After accident damages ▌ After changes to suspension / suspension control / wheel alignments ▌ Wheel alignment during which toe/camber on rear axle were altered ▌ Modifications to the suspension affecting body height ▌ Re-initialization of height sensors in vehicles with Electronic Damper Control ▌ After replacement of the camera sensors, their carriers, or involved ECUs ▌ After changes at the chassis ▌ After relevant trouble code occurs ▌ e.g. „basic setting/adaption missing or incorrect“ ▌ LIABILITY: Always according to manufacturer specifications! When is calibration necessary? Example: Front Camera 05-02-2015
  • 16. 16 www.hella-gutmann.com | ▌ Adaptation of the coordinate systems and scaling of sensor/arithmetical unit and current vehicle geometry to the coordinate system of the environment . What happens during calibration? Example: Front Camera Quelle: Hella 05-02-2015
  • 17. 17 www.hella-gutmann.com | 12.02.2015 Front Camera Calibration HGS process in 5 steps ▌ 5 steps easy-to-use camera calibration procedure 1. Adjust the distance 2. Centric & parallel 3. Adjust the panel 4. measure 5. start calibration
  • 18. 18 www.hella-gutmann.com | Summary Advanced Driver Assistance Systems 05-02-2015 ▌ ADAS are essential ! ▌ Trend: Number and functionalities are hugh increasing/improving ▌ Next big milestone: Autonomous driving ! ▌ Biggest challenge: Master the complexity. ▌ Possible Solutions ▌ Technological Evolution ▌ Simplification of tools and processes = Mastering the technology ▌ Knowledge and Education ▌ Networking and Big Data ▌ … and suitable tools are available !
  • 19. Thank you for your attention. 19 www.hella-gutmann.com | 05-02-2015

Editor's Notes

  1. Der Stauassistent basiert auf der Sensorik und der Funktionsweise der adaptiven Abstands- und Geschwindigkeitsregelung (ACC) mit Stop & Go-Funktion und dem Spurhalteassistenten, kombiniert mit einer elektromechanischen Lenkung. Die Anzahl ist stetig steigend, die aktiven Eingriffe in die Fahrdynamik nehmen zu.  Final: Autonomes Fahren Anzeige: Optische/haptische Warnung Wichtig: Wie behält man den Überblick / Intuitive Erfassung / Aber: jedes System ist besser als gar keines. !! Autonomes Fahren: Testflotten ab 2020, Einführung ab 2025 Meldung 09.09.2014: Opel-Mutter General Motors plant, bereits in zwei Jahren Autos anzubieten, die phasenweise autonom fahren. Als Versuchsträger dient ein Opel Insignia aus Rüsselsheim.
  2. Falsches Fahrverhalten und Unachtsamkeit sind für mehr als 90 Prozent aller Verkehrsunfälle in der EU verantwortlich Spurwechselassistent reduziert 5% der Unfälle Demnach würden beispielsweise durch ein optimal ausgelegtes Notfallbremssystem etwa 42 Prozent aller Fahrzeugkollisionen verhindert beziehungsweise die Folgen des Unfalls vermindert Die Anzahl an kritischen Bremssituationen auf der Autobahn durch Abstandsregelung deutlich reduziert werden könnte, und zwar um 67 Prozent. Dies führe letztlich schon heute zu einer Unfallreduzierung von 2 bis 6 Prozent allein auf der Autobahn. (Dr. Christoph Lauterwasser AZT-GF)# Incorrect handling and carelessness are more than 90 percent of all traffic accidents in the EU responsible Lane change assistant reduced 5% of accidents Thus, about 42 percent of all vehicle collisions were prevented for example by optimally deliberate emergency braking system or reduce the consequences of the accident The number of critical braking situations on the highway due to distance control could be reduced significantly, rising by 67 percent. This ultimately leads already to reduce accidents 2-6 percent alone on the highway.
  3. Steuergerätevielfalt B-Kadett hatte einen Kabelbaum / cable harness mit 37-Leitungen Beispiel Phaeton: Verkabelung Länge: 3860 m Zuschnitte: 2110 Gewicht: 64 kg Ca. 40 SG Heute Mittelklasse E-Klasse ca. 60 ECU Heute: bis zu 90 ECU, 150 Sensoren, 100 Busteilnehmer, 100 Millionen LOC
  4. über 30 Millionen Rückrufe in den USA (2004) Ursache Nummer 1: Elektronikprobleme Ist die Technik beherrschbar?!?!? 2010 war mit 185 Rückrufaktionen ein Rekordjahr. Zum Vergleich: im Jahr 2000 riefen Hersteller nur 72-mal Fahrzeuge zurück. GM hat im ersten Quartal 2014 etwa 2,6 Millionen Fahrzeuge wegen defekter Zündschlösser (kann während der Fahrt in die "Aus"-Position springen) zurückgerufen und 2,2 Millionen Fahrzeuge aus anderen Gründen. Insgesamt 67 Rückrufe bei GM bislang in 2014
  5. Die erste Generation der Radarsensoren muss für eine korrekte Funktion manuell exakt an der geometrischen Fahrachse ausgerichtet werden. Das Einstellen des Sensors selbst ist eine leichte Übung. Er kann mit zwei Schrauben wie ein Scheinwerfer horizontal und vertikal justiert werden. Radarsensoren der zweiten Generation müssen nach der Unfallreparatur oder dem Austausch nur noch grob an den entsprechenden Markierungen ausgerichtet werden. Für die Feinjustage wird das System per Diagnosegerät in den Kalibriermodus geschaltet.  Auf einer anschließenden Probefahrt sucht sich der Sensor automatisch Referenzpunkte, anhand derer er die geometrische Fahrachse und die Einbauposition erkennt und miteinander in Einklang bringt. Ist der Abgleich abgeschlossen, stehen alle Assistenzfunktionen wieder zur Verfügung Die Abkürzung MEMS steht für Micro-Electro-Mechanical-Systems. In solchen Sensoren schaffen Ingenieure feinste Strukturen aus Silizium, die sich bei der Bewegung des Gehäuses um Bruchteile eines Tausendstelmillimeters verschieben. Dabei ändern sich die elektrischen Eigenschaften. Die werden gemessen und in einen Datenstrom umgewandelt
  6. Zukünftig werden Ausbildung und Personalentwicklung näher zusammenrücken. Die Ausbildung und betriebliche Bildungsarbeit werden zum Teil der Personalentwicklung des Unternehmens. Der Auszubildende ist Mitarbeiter vom ersten Tag. Die betriebliche Ausbildung unterstützt so die Laufbahnplanung im Unternehmen. Dabei wird die zunehmende Vielfalt der individuellen Bildungswege von der Einstiegsqualifizierung über zwei- und dreijährige Berufe bis zu Studiengängen berücksichtigt.
  7. Systeme von u.a. - Beissbarth - Dürr AVL : Basis auf Beissbarth HGS
  8. Euklidische Geometrie – Koordinatensystem  Wann muss nach OE-Vorgaben immer eine (Kamera/Sensor)-Kalibrierung durchgeführt werden? ACC VAG: Frontscheibe wurde ersetzt Eintrag im Fehlerspeicher „ keine oder falsche Grundeinstellung /Adaption“ Schlossträger (Grundträger des Sensor )ersetzt wurde Steuergerät oder Sensor wurden ersetzt. Bei einer Achsvermessung Spur/Sturz der Hinterachse verstellt wurden. Fahrwerksumbauten bei denen die Karosseriehöhe beeinflusst wurden. Geber für Fahrzeugniveau bei Fahrzeugen mit elektr. Dämpferregulierung  wurden neu angelernt.
  9. Euklidische Geometrie – Koordinatensystem  Wann muss nach OE-Vorgaben immer eine (Kamera/Sensor)-Kalibrierung durchgeführt werden?
  10. Alle in der Funktion „Grundeinstellung / Frontkamera kalibrieren“ Voraussetzungen müssen erfüllt sein, damit die Kamera die Bilddaten korrekt erfassen kann und es später keine Beeinträchtigungen in der Funktion von Fahrerassistenzsystemen gibt. ====== All requirements detailed at the „basic setting / calibration of front camera“ have to be met, in order to make sampling of picture-data possible for the camera and therefore avoid undesired malfunctions of driver‘s assist systems.