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Headphones production 4.0
A cloud based Industry Iot
solution for quality improvement
Stefan Kirner Straßburg, 27.9.2018
2
Stefan Kirner
Teamlead Business Intelligence Solutions
inovex GmbH, Karlsruhe
› More than 15 years experience with Microsoft Business
Intelligence toolset
› Microsoft Certified Systems Expert (MCSE)
› Data Management and Analytics
› Cloud Platform and Infrastructure
› Microsoft P-TSP Data Platform
› Chapter leader SQL PASS e.V. Community Karlsruhe
› Speaker at conferences and community user groups
› Mail: stefan.kirner@inovex.de
Twitter: @KirnerKa
1. Produces headphones, microphones and conference
technology since 1924
2. 350 employees ~ small firm sector
3. Headquarters in Heilbronn, Subsidiaries in USA, India,
Singapore
4. www.beyerdynamic.de
3
The customer
Beyerdynamic GmbH
4
The customers setup – smart factory
robot 1
machine 2
robot n
workpiece 1
workpiece 2
Quality checks
parameters
parameters
parameters
Check results
Product
• New innovative production
lines
• Customer programs robots and
invents specialized production
technique
• Many parameters as input
(>1000 per device)
• Automized quality checks to
meet highest quality standards
• identify problems in manufacturing processes in
realtime? („this should also look fancy“)
• find out which parameters settings drive which product
quality properties for optimization? („you could use this
machine learning thing“)
• store any data of the production process? („at moderate
costs of course“)
5
IT department was asked
Could you help us to
6
They answered
Hmm, this sounds crazy! We would need new data centers
and 100+ tech guys with know-how about this rocket
science stuff!
But…wait, there is this public cloud thing, lets have a look!
› Scalability to infinity
› Cutting edge technology
› Agile Setup
› Relaxed IT staff
› Fast innovation circles
› Cost Optimization
› Global scenarios
› Increased reliability
› Flexibility for test-environments
Why using public cloud for analytics?
What Platform-as-a-service offers
8
One of the challenges – data format
Data Format is semi-structured in Json by field gateways
Schema-on-read pattern – log anything, use only needed
Enrichment with master data for visualization
9
Overview of the choosen architecture
Demo Realtime Monitoring
10
1. Customer uses real time monitoring next to the
assembly line (and anywhere else they want)
2. Ongoing data exploration with diverse technologies
leads to increased productivity
3. Tons of data is stored continously and ready for
analysis
4. The IT department of the customer is still alive 
11
Conclusion
What has been achieved?
12
Customer statement:
Beyerdynamic GmbH
Case study
See online:
https://www.inovex.de/en/references/c
ase-studies/beyerdynamic-headphone-
production-40/
inovex is an IT project house
with a focus on digital transformation
‣ Product Discovery · Product Ownership
‣ Web · UI/UX · Replatforming · Microservices
‣ Mobile · Apps · Smart Devices · Robotics
‣ Big Data & Business Intelligence Platforms
‣ Data Science · Data Products · Search · Deep Learning
‣ Data Center Automation · DevOps · Cloud · Hosting
‣ Agile Training · Technology Training · Coaching
Using technology to inspire our clients.
And ourselves.
Karlsruhe · Pforzheim · Stuttgart · München · Köln · Hamburg
www.inovex.de/en

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Headphones Production 4.0 – A cloud based Industry IoT solution for quality improvement

  • 1. Headphones production 4.0 A cloud based Industry Iot solution for quality improvement Stefan Kirner Straßburg, 27.9.2018
  • 2. 2 Stefan Kirner Teamlead Business Intelligence Solutions inovex GmbH, Karlsruhe › More than 15 years experience with Microsoft Business Intelligence toolset › Microsoft Certified Systems Expert (MCSE) › Data Management and Analytics › Cloud Platform and Infrastructure › Microsoft P-TSP Data Platform › Chapter leader SQL PASS e.V. Community Karlsruhe › Speaker at conferences and community user groups › Mail: stefan.kirner@inovex.de Twitter: @KirnerKa
  • 3. 1. Produces headphones, microphones and conference technology since 1924 2. 350 employees ~ small firm sector 3. Headquarters in Heilbronn, Subsidiaries in USA, India, Singapore 4. www.beyerdynamic.de 3 The customer Beyerdynamic GmbH
  • 4. 4 The customers setup – smart factory robot 1 machine 2 robot n workpiece 1 workpiece 2 Quality checks parameters parameters parameters Check results Product • New innovative production lines • Customer programs robots and invents specialized production technique • Many parameters as input (>1000 per device) • Automized quality checks to meet highest quality standards
  • 5. • identify problems in manufacturing processes in realtime? („this should also look fancy“) • find out which parameters settings drive which product quality properties for optimization? („you could use this machine learning thing“) • store any data of the production process? („at moderate costs of course“) 5 IT department was asked Could you help us to
  • 6. 6 They answered Hmm, this sounds crazy! We would need new data centers and 100+ tech guys with know-how about this rocket science stuff! But…wait, there is this public cloud thing, lets have a look!
  • 7. › Scalability to infinity › Cutting edge technology › Agile Setup › Relaxed IT staff › Fast innovation circles › Cost Optimization › Global scenarios › Increased reliability › Flexibility for test-environments Why using public cloud for analytics? What Platform-as-a-service offers
  • 8. 8 One of the challenges – data format Data Format is semi-structured in Json by field gateways Schema-on-read pattern – log anything, use only needed Enrichment with master data for visualization
  • 9. 9 Overview of the choosen architecture
  • 11. 1. Customer uses real time monitoring next to the assembly line (and anywhere else they want) 2. Ongoing data exploration with diverse technologies leads to increased productivity 3. Tons of data is stored continously and ready for analysis 4. The IT department of the customer is still alive  11 Conclusion What has been achieved?
  • 13. Beyerdynamic GmbH Case study See online: https://www.inovex.de/en/references/c ase-studies/beyerdynamic-headphone- production-40/
  • 14. inovex is an IT project house with a focus on digital transformation ‣ Product Discovery · Product Ownership ‣ Web · UI/UX · Replatforming · Microservices ‣ Mobile · Apps · Smart Devices · Robotics ‣ Big Data & Business Intelligence Platforms ‣ Data Science · Data Products · Search · Deep Learning ‣ Data Center Automation · DevOps · Cloud · Hosting ‣ Agile Training · Technology Training · Coaching Using technology to inspire our clients. And ourselves. Karlsruhe · Pforzheim · Stuttgart · München · Köln · Hamburg www.inovex.de/en