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Adding a Windlass to a Grady 275
Disclaimer- I assume zero liability for
your project.
• If you see mistakes in this document, send
them to me and I’ll update the document /
slideshare
• This document is just to notate what I did to
my boat.
• You should have a professional do the work.
• If you cut your boat wrong or install a windlass
incorrectly, you and only you are at fault.
Disclaimer
• This documentation is not complete, but its
better than what I could find.
• Some of these photos came from the Grady
support desk and a couple from the internet.
Partial List of Supplies
• 1 Grady Windlass kit.
• Small grinder with 3-4” round blade
• Small adjustable wrenches
• 2” Painters Tape
• Drill with various size bits. 1/8, ¼,
• Small 12” * 12” marine board. (optional, see my
reinforcement)
• 3M 4000 and 3M 5200 adhesives(1 tube each)
• 1 tube Grady silicone sealant.
Before Image – Original Hatch
Before Image – Hatch Open
Open Hatch, Remove Anchor
• Remove the Existing Anchor.
• Stuff a rag at the bottom of the anchor locker
to prevent nuts, bolts, etc. from going down in
hull. There is a small opening which seems to
catch everything you drop!
Apply painters tape to inside lip
• The tape should go from the top edge to
below the lip
Apply painters tape to inside lip
Apply painters tape to inside lip
• The tape should go from the top edge to
below the lip
• Draw a line around the
inside edge that is the
same as the lip. Both
my fingers are at the
same depth and the
outside finger is resting
in the ridge
Grind out the anchor rest. 1 of 5
• Prep:
– Notate, the position of the preinstalled windlass
power underneath so you don’t cut it.
– Make sure you understand the depth of your cut.
Don’t cut into the fiberglass on the backside of the
anchor rest.
– Lay the new Windlass mount and all parts into the
locker and trace your cuts.
– Measure 5 times, cut once.
Grind out the anchor rest. 2 of 5
• Prep:
– Notate the wiring. Don’t cut it!
Grind out the anchor rest. 3 of 5
• Trace new anchor mount
• Note you will need to cut out the lip where
the small circle is.
Grind out the anchor rest. 4 of 5
• Prep:
– This is the end result.
Grind out the anchor rest. 5 of 5
• Prep:
– Do your cut.
I also used
an electric
grinder.
Prep for new hatch and windlass
• Put all parts on hatch
and mark holes
• Note the metal brackets
that came with kit.
• Note cut out of lip
• Measure 3 times drill
once
Prep for new hatch
• I had to cut a washer to get it to fit on the
inside
Prep for new hatch
• I had to grind a little of the the inside area
where the metal brackets fit against the
anchor box
Note: Metal supports(1 of 2)
• Note bracket is ½ under windlass support and
½ exposed for hatch.
• Note bolt goes thru windlass support, into the
lip and then into the bracket.
• Drill carefully
Note: Metal supports 2 of 2
Aluminum Support
Install Windlass, Wiring is in
preinstalled in anchor locker.
• Install Anchor.
• 3M-4000 is a very strong adhesive, but 3M-
5200 is structural with twice the strength. I
used 5200 to adhere the windlass support to
the existing anchor locker and to adhere the
additional support underneath the roller, but
4000 on the roller bolts.
Wiring under helm
• Remove the foot rest. Remove 4 screws, save them, cut silicone
sealant.
• Don’t cut yourself! Sorry about the blood. I can’t do a project
without the giving the appearance of a murder scene. 
Wiring under helm
• I am not going to provide wiring diagram as
you can find that online, but here is a series
of photos:
Wiring under helm
Where to get
power from:
Near steering
wheel. The
black and red
wire coming
down is my
windlass raw
power.
Tape the helm under steering wheel
This is where Grady quality shows. I was expecting ¼ of fiberglass, not an inch!
Switch and Fuse
Switch and Fuse
I was surprised how tiny the switch leads
are. They are made for a small wire, not a
6-8 gauge wire.
Finished photos
Finished photos
Finished photos
Finished photos Backing Plate
Finished photos Backing Plate
(I reinforced mine)

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Grady275 windlass install

  • 1. Adding a Windlass to a Grady 275
  • 2. Disclaimer- I assume zero liability for your project. • If you see mistakes in this document, send them to me and I’ll update the document / slideshare • This document is just to notate what I did to my boat. • You should have a professional do the work. • If you cut your boat wrong or install a windlass incorrectly, you and only you are at fault.
  • 3. Disclaimer • This documentation is not complete, but its better than what I could find. • Some of these photos came from the Grady support desk and a couple from the internet.
  • 4. Partial List of Supplies • 1 Grady Windlass kit. • Small grinder with 3-4” round blade • Small adjustable wrenches • 2” Painters Tape • Drill with various size bits. 1/8, ¼, • Small 12” * 12” marine board. (optional, see my reinforcement) • 3M 4000 and 3M 5200 adhesives(1 tube each) • 1 tube Grady silicone sealant.
  • 5. Before Image – Original Hatch
  • 6. Before Image – Hatch Open
  • 7. Open Hatch, Remove Anchor • Remove the Existing Anchor. • Stuff a rag at the bottom of the anchor locker to prevent nuts, bolts, etc. from going down in hull. There is a small opening which seems to catch everything you drop!
  • 8. Apply painters tape to inside lip • The tape should go from the top edge to below the lip
  • 9. Apply painters tape to inside lip
  • 10. Apply painters tape to inside lip • The tape should go from the top edge to below the lip • Draw a line around the inside edge that is the same as the lip. Both my fingers are at the same depth and the outside finger is resting in the ridge
  • 11. Grind out the anchor rest. 1 of 5 • Prep: – Notate, the position of the preinstalled windlass power underneath so you don’t cut it. – Make sure you understand the depth of your cut. Don’t cut into the fiberglass on the backside of the anchor rest. – Lay the new Windlass mount and all parts into the locker and trace your cuts. – Measure 5 times, cut once.
  • 12. Grind out the anchor rest. 2 of 5 • Prep: – Notate the wiring. Don’t cut it!
  • 13. Grind out the anchor rest. 3 of 5 • Trace new anchor mount • Note you will need to cut out the lip where the small circle is.
  • 14. Grind out the anchor rest. 4 of 5 • Prep: – This is the end result.
  • 15. Grind out the anchor rest. 5 of 5 • Prep: – Do your cut. I also used an electric grinder.
  • 16. Prep for new hatch and windlass • Put all parts on hatch and mark holes • Note the metal brackets that came with kit. • Note cut out of lip • Measure 3 times drill once
  • 17. Prep for new hatch • I had to cut a washer to get it to fit on the inside
  • 18. Prep for new hatch • I had to grind a little of the the inside area where the metal brackets fit against the anchor box
  • 19. Note: Metal supports(1 of 2) • Note bracket is ½ under windlass support and ½ exposed for hatch. • Note bolt goes thru windlass support, into the lip and then into the bracket. • Drill carefully
  • 22. Install Windlass, Wiring is in preinstalled in anchor locker. • Install Anchor. • 3M-4000 is a very strong adhesive, but 3M- 5200 is structural with twice the strength. I used 5200 to adhere the windlass support to the existing anchor locker and to adhere the additional support underneath the roller, but 4000 on the roller bolts.
  • 23. Wiring under helm • Remove the foot rest. Remove 4 screws, save them, cut silicone sealant. • Don’t cut yourself! Sorry about the blood. I can’t do a project without the giving the appearance of a murder scene. 
  • 24. Wiring under helm • I am not going to provide wiring diagram as you can find that online, but here is a series of photos:
  • 25. Wiring under helm Where to get power from: Near steering wheel. The black and red wire coming down is my windlass raw power.
  • 26. Tape the helm under steering wheel This is where Grady quality shows. I was expecting ¼ of fiberglass, not an inch!
  • 28. Switch and Fuse I was surprised how tiny the switch leads are. They are made for a small wire, not a 6-8 gauge wire.
  • 33. Finished photos Backing Plate (I reinforced mine)