1. SYNOPSIS
 An astute Mechanical Professional with a total experience of 5+ years in the areas of
Production, Manufacturing Engineering, Quality Assurance/Control, Production
Planning and Control, Maintenance, Project Management & TQM.
 Facilitate and support by all means to excel in manufacturing through continuous
improvements.
 Possess extensive practicality in executing Engineering skills in manufacturing
environment.
 Skilled much in designing the manufacturing processes, validating them and
standardising the same.
 Much efficient and brilliant in planning to meet manufacturing/sales targets.
 Sound knowledge and hands on experience on various kinds of machines, SPM’s.
 Quick and clever to troubleshoot mechanical breakdowns and also to clear the same.
 Extensive knowledge and experience in Project planning, development & management.
 Positive attitude for implementing any best practices like TQM, 6 Sigma Lean
Manufacturing.
 Knowledge and experience on various drafting/modelling software, APQP, PPAP, NPD,
Product Design, FMEA, PDCA, SPC, 7QC Tools, 6 Sigma, TQM, Value Stream
Mapping, etc.,
 Proficiency in AutoCad’12, Autodesk Inventor, Pro-E, Solidworks & CATIA V5.
 Ability to formulate written reports and interpret blueprints; Very much strong in
Documentation.
 Superior analytical and troubleshooting skills.
 Strong mathematical and statistical skills along with excellent technical report writing
skills.
 Very good communication and inter-personal skills.
GAJENDRA PRABHU G
Mobile: +91 9600670005 & 8754541374
E-Mail: g.gajendraprabhu@gmail.com
A Proficient Mechanical Engineer

2. EXPERIENCE FORTE
Duration: From 16th
Feb’15 to Today
Organization: Caterpillar India Pvt. Ltd., Thiruvallur
Designation: Manufacturing Analyst
Accountabilities:
• Reporting to the Value Stream Manager; Working closely with the before mentioned
as well as with designated team of the Fabrication Value Stream Operations, hourly
employees, Manufacturing Engineering, Plant Engineering, Quality Engineering &
Product Engineering.
• As a shop floor production supervisor, taking care of shift operations for fabricating
chassis [mainframe structures] of Off-Highway Trucks, identifying unsafe conditions,
responsible for man management, timely completion of planned targets, throughput
time reduction, 5S, process & product audits, training, awareness & development,
Rewards & Recognition, visual factory.
• As a Quality In-charge, responsible for zero customer & internal defects, operating
Built In Quality [BIQ], Continuous improvements, QMS/ISO audits, advanced
inspection methods, bridging process gaps with poka-yoke’s, improving supplier
performance, training, awareness & development.
Duration: From 19th
Sep’14 to 13th
Feb’15
Organization: Modine Thermal Systems India Pvt. Ltd., Chennai
Designation: Sr.Engineer – Manufacturing Engineering
Accountabilities:
• Reporting to the Manufacturing Engineering Manager; Working closely with the
before mentioned as well as with designated representatives from the Division
Manufacturing Engineering, Corporate Manufacturing Services, Production
Supervisors or hourly employees, outside vendors and contractors on most projects.
• The primary responsibility is to solve problems. Investigating alternative solutions for
given projects, developing cost information for each and depending on the magnitude
of the project, taking it to the phase of execution or recommending the best solution
to the department head.
• Designing equipment or, when necessary, specifying equipment to satisfy
manufacturing needs; Designing special fixtures, tools, and simple equipment.
• Performing Cycle time reduction, Line balancing, Lean manufacturing techniques.
• Leading teams to analyse manufacturing problems and develop alternative
approaches to their solution; Lead in Plant Scrap reduction in assigned product line.
• Process Validation, PFMEA lead and Process planning, implementation adherence,
monitoring and evaluating solutions for efficiency and cost effectiveness.
• Creating and updating the Control Plan, TGR, TGW, MCR, Quality Check lists, etc.,
• Developing and updating Work Instructions, Visual Aids/Alerts and other production
related documents like Set-up verification, parts-parameters list, etc.,
•
Duration: From 8th
Mar’12 to 29th
Aug’14
Organization: India Pistons Limited, Chennai
Designation: Engineer

3. Accountabilities:
• Reporting to General Manager; looking after all Double Disc Grinding Machines &
Lapping machines as Engineer In-charge.
• Defining the process conditions & parameters, validating them and standardising the
same. Validating and standardising various Tools, Tooling & consumables.
• Designing and developing tooling templates, drawings, jigs & fixtures and models for
NPDs. Executing PPAP, developing prototypes & launching for production.
• Performing on all APQP phases like Product Design, Process Design, PFD, DFMEA,
PFMEA & Process Validation.
• Creating and updating the Control Plan, TGR, TGW, MCR, Quality Check lists, etc.,
• Developing and updating Work Instructions, Visual Aids/Alerts and other production
related documents like Set-up verification, parts-parameters list, etc.,
• Handling customer audits, complaints and satisfying their requirements technically.
• Preparing plant lay-outs, modifying them for improvements and updating the same.
• Implementing various Lean Manufacturing techniques to excel in manufacturing.
• Improving the productivity by cycle time reduction and Line balancing.
• Focussing keenly on Quality improvement projects to eliminate/reduce in-process
rejections. Doing periodical process validation and continuously improving to
eliminate variances.
• Training the operators practically to operate various machines and to troubleshoot
the problems in the same. Improving their knowledge on the product also through
technical seminars.
• Involving in Production planning and capacity planning (PPC).
• Inspecting, trialling out the new machines and certifying the same at the machine
manufacturers’ places. Hands-on experience in the erection & commissioning of
various new machines and as well as old machines.
• Implementing the TQM practices as a co-ordinator for the whole manufacturing plant.
• Performing problem solving tools like SPC, VSM, PDCA, Why-why analysis, Kaizen,
Quality Circles and 7QC tools.
• Quick Troubleshooting and solving PLC, Hydraulics, Pneumatics and Mechanical
breakdowns on various machines.
• Involved directly in the project development activities related to civil, electrical &
machineries. Updated and presented the project development status periodically in
the top management reviews.
• Facilitating by all means to achieve Management’s goals.
HIGHLIGHTS
 Much adaptive to any kind of manufacturing shop floor. Hard & dedicated working
capability.
 Excellent Drawing reading skills. Proficient in drawing, modelling, drafting & detailing.
 Positive attitude to implement global best practices like TQM, Modern manufacturing
techniques. Quick learner, Creative thinking & Self-confident.
 Strong knowledge on Fabrication, Welding processes.

4.  Expert in Double Disc Grinding process. Sound knowledge in piston rings manufacturing
technology.
ACADEMIC CREDENTIALS
2017 MBA in Operations Management from Bharathiyar University [Pursuing]
2011 B.E in Mechanical Engineering from Anna University with 78.3%
2007 12th
from Rajendran Matric Higher Secondary School, with 87.5%
2005 10th
from Rajendran Matric Higher Secondary School, with 82.5%
ACHIEVEMENTS
Visited Japan as our organization representative for inspection, trials & certifying a
Horizontal Double Disc Grinding machine.
PERSONAL DOSSIER
Date of Birth: 13th
September,1989
Father’s Name: Shri.M.Ganeshamoorthy(Late)
Mother’s Name: Smt.G.Jothibai
Address: 75, South Street, Vadugapatti(Po), Arachalur(Via),
Erode(Dist), Tamilnadu-638101, India.
Mobile: +91-9600670005 & +91-8754541374
Mail Id: g.gajendraprabhu@gmail.com
Languages Known: English, Tamil, Hindi (To Read &Write only) & Malayalam (To
speak only).
Current Location: Chennai
Current CTC: 4.50 Lacs. PA
Expected CTC: As per Industry Norms
Notice Period: 1 Month
Declaration:
The above mentioned information is true to the best of my knowledge.
Place: Chennai
Date: 30/07/2016 Yours Faithfully,

5. (GAJENDRA PRABHU G)

6. (GAJENDRA PRABHU G)