This document provides information on gearbox products sold and serviced by Electromate. It includes an overview of Electromate's GAM (Gearbox and Motor) product line, which consists of precision planetary and right angle gearboxes in various output configurations and performance levels. Contact information is provided for Electromate along with product specifications, features, and summaries of individual gearbox series including the JPG, Dyna, SPL, FP, DL, HPS, and EPL series.
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7. GAM Advantages/Capabilities
• Flexible operations & processes. GAM Can, Just Ask!
• Excellent customer support
• In-house manufacturing
• Design Engineering
• Quality Assurance
• Quick delivery on standards
• Repair and Rework
• Able to do assembly of customer specified components
• US owned and operated Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
7
www.electromate.com
sales@electromate.com
8. Flexible Operations & Processes
GAM Can, Just Ask!
• Specials and Custom requirements welcome
• Processes & machines that allow for small batches,
quickly and at a value
• Value added manufacturing and assembly available
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
end of flexible 8
www.electromate.com
sales@electromate.com
9. Excellent Customer Service
• 24 Hour Support
• Friendly helpful people
• Sales Engineers provide frontline support
• 2D & 3D models custom configured on-line
• On-line order status
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
end of cs 9
www.electromate.com
sales@electromate.com
10. Design Engineering
• Custom solutions
• Product design such as our new LSK
• Motor mount assemblies
• Custom 3D models available
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
end of design 10
www.electromate.com
sales@electromate.com
12. Product Range Chart
Highest Precision Class High Precision Class Precision Class
1-4 arcmin 5-8 arcmin 5-8 arcmin 7-10 arcmin <10 arcmin <15 arcmin
1 stage 2 stage 1 stage 2 stage 1 stage 2 stage
EPL-W
EPL-X (NEMA output face)
In-line JPG-W SPL
SS (Stainless Steel gearbox)
e UPL (NEMA input and output)
ac
tF
pu
o ut DL
aft DS-W PL-W
Sh
Right Angle HPS-W
DS-T PL-T
HPS-T
JPG-K
In-line EPL-H
ce JPG-F
Fa
p ut
t
Ou
w
l lo RPL-H
Ho
Right Angle DS-H HPS-H
PL-H
In-line FP
ce
t Fa
pu
ut
Sold & Serviced By:
eO
an
g ELECTROMATE
Fl Toll Free Phone (877) SERVO98
Right Angle DS-F Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
13. Highest Precision Class
JPG Series Dyna Series
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
13
www.electromate.com High
sales@electromate.com
Prec.
19. Dyna Series Features
High Precision Ground Gears
Hypoid Gearing (DSX Version)
(15:1 in a single stage)
Up to 100:1 in 2
Bellows Coupling Stages using
on the Input Planetary Input
Sold & Serviced By:
High Quality Tapered Roller ELECTROMATE
Toll Free Phone (877) SERVO98
Synthetic Oil Bearings
Toll Free Fax (877) SERV099
19
www.electromate.com
sales@electromate.com
20. Dyna Series Features
• Up to 15:1 in a single stage
(100:1 in two stages)
• Fewer components to wear
• Rated for 30,000 hours of life
• High Torques
• High Speeds
• High Efficiencies
• Standard backlash < 4 arcmin Dyna Series
Reduced backlash < 2 arcmin
Extreme backlash < 1 arcmin (DSX version) Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
20
www.electromate.com
sales@electromate.com
21. Dyna Series Summary
• DS – Dyna Series right angle gearboxes
• DSX – Dyna Series Extreme Performance
– High precision ground gears
– Backlash < 1 arcmin
– High angular accuracy
– Low noise
• 4 Output Options
• 8 Frame Sizes- 55mm to 190mm
• Ratios from 3:1 to 100:1 standard
(Higher ratios available upon request)
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
21
www.electromate.com
sales@electromate.com
22. High Precision Class (5-8 arcmin)
Hollow Flange
Shaft Output
Output Output
High Precision Class
In-
line SPL
FP
Right
Angle
DL HPS HPS-H Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
22
www.electromate.com
sales@electromate.com
23. SPL Features
High Quality Ring Gear Machined
Synthetic Oil into the Housing
Tapered Roller
Bearings
High Precision
Ground Gears
Range
Planetary Sold & Serviced By:
ELECTROMATE
Highest
Gearing Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
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Prec.
24. SPL Series Summary
• Low Backlash planetary gearbox
• 4 Sizes available
• Drop-in for many other precision
planetary gearboxes
• Ratios from 4:1 to 100:1
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
24
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sales@electromate.com
Prec.
25. FP-Series Features
Compact Design
Ring Gear cut
into the housing
Flange output for high
torsional stiffness
Range
Sold & Serviced By:
Planetary gearing ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
25
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Prec.
26. SPL-Series Summary
• 4 Sizes available
• Compact design
• High torsional stiffness
• Ratios 5 & 10:1
(Ratios up to 100:1 in 2007)
• Allows for various unique system
designs
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
26
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sales@electromate.com
Prec.
27. DL Output Options
DL-DW DL-PW
Drop-in for our highest Drop-in for many
precision Dyna-Series planetary gearboxes
Sold & Serviced By:
Range
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
27
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sales@electromate.com
Prec.
28. DL Features
Hypoid Gearing
(15:1 in a single stage)
Bellows Coupling
on the Input
Tapered Roller
High Quality Sold & Serviced By:
ELECTROMATE
Bearings Synthetic Oil Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
28
www.electromate.com
sales@electromate.com
29. DL Series Summary
• Advantages of a precision right angle at
the price of an in-line!
• Drop-in for either the GAM Dyna Series
• Drop-in for many in-line planetary boxes
• 3 Sizes available
• Ratios 5:1 to 150:1
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
29
www.electromate.com High
sales@electromate.com
Prec.
30. HPS/HPX Output Options
HPS-T
HPS-W
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
HPS-H HPS-R Toll Free Fax (877) SERV099
30
www.electromate.com
sales@electromate.com
High
Prec.
31. HPS/HPX Features
High Precision Spheroidal graphite iron
spiral bevel gears housing for highest
rigidity available
Bellows Coupling Tapered Roller
on the Input Bearings
High Quality Sold & Serviced By:
Range
ELECTROMATE
Highest
Synthetic Oil Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
31
www.electromate.com High
sales@electromate.com
Prec.
32. HPS/HPX Summary
• Highest quality spiral bevel gearbox on the
market
• HPX option for extremely high output torque
• Highest efficiency >98%
• Ratios from 1:1 to 5:1
• All versions available with a motor mount
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
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www.electromate.com High
sales@electromate.com
Prec.
33. Precision Class (10 arcmin)
Shaft Output Hollow Output
EPL-W SSP
Precision Class
In-
line EPL-X UPL
EPL-H
Right
Angle Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
33
www.electromate.com
PL-T PL-W PL-H sales@electromate.com
RPL-H
34. EPL Series
EPL-X EPL-W
New improved NEMA
Sold & Serviced By:
version gives a higher output ELECTROMATE
Toll Free Phone (877) SERVO98
torque! Toll Free Fax (877) SERV099
34
www.electromate.com
sales@electromate.com
35. EPL-Features
Honed Gears with large face width
Heavy Duty Bearings
20,000 Hrs at rated torque & speed
Light weight construction
Range
Sold & Serviced By:
ELECTROMATE
Lubricated for life Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
35
www.electromate.com High
sales@electromate.com
Prec.
36. EPL Series Summary
• Available in metric, NEMA, or hollow
output face
• Performance vs. price makes this the
best value in the industry
• Highly customizable
NEW 50mm size!
• 5 sizes available
– Metric= 050, 064, 084, 118, 150
– NEMA=17, 23, 34, 42, 56
• Ratios 3:1 to 1000:1
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
36
www.electromate.com High
sales@electromate.com
Prec.
37. Stainless Steel Series Features
Threaded Stainless Steel externals
plug
• 3 Sizes Available
• Food grade grease
• Perfect for medical or
food grade applications
Range
Sold & Serviced By:
ELECTROMATE
Highest
Viton Seals Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
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sales@electromate.com
Prec.
38. UPL-Features
Quick mounting to NEMA motors
Low Backlash honed gears
Durable 10,000 hr bearings
NEMA output face
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
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sales@electromate.com
Prec.
39. UPL Series Summary
• Performance of a planetary at the price
of a spur gearbox
• 3 Sizes available NEMA23, 34, 42
• Ready to mount to NEMA motors
eg, UPL23 mounts to NEMA23 motor
• Ratios 5:1 to 100:1
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
39
www.electromate.com
sales@electromate.com
40. Linear Mount Series
EPL-H RPL-H LSK
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
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www.electromate.com High
sales@electromate.com
Prec.
41. EPL-Features
Honed Gears with large face width
Heavy Duty Bearings
Dual bearings on all sizes except 064
All adapters included Range
Sold & Serviced By:
Lubricated for life to mount to motor and ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
slide Toll Free Fax (877) SERV099
41
www.electromate.com
sales@electromate.com
High
Prec.
42. EPL-H/RPL-H Summary
• Comes ready to mount to the motor and
linear slide
• Quick and easy to install
• Eliminates numerous mounting
components
• 3 sizes available
• Ratios from 3:1 to 1000:1
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
42
www.electromate.com
sales@electromate.com
44. PL Features
Robust spiral
bevel gears Universal mounting by
T-grooves and basic
elements for assembly
Maintenance free
lubricated for life
Taper roller bearings
Range
Sold & Serviced By:
ELECTROMATE
Highest
Toll Free Phone (877) SERVO98
Available with or without a motor mount kit Toll Free Fax (877) SERV099
44
www.electromate.com
sales@electromate.com
High
Prec.
45. PL Series Summary
• Robust, reliable and maintenance free
• Ratios 1:1 and 2:1 in a single stage
• High ratios available with a planetary
gearbox input
• 4 gearbox sizes available from 10 Nm to
80 Nm
• Universal adaptation by T-grooves and
basic elements for assembly
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
45
www.electromate.com
sales@electromate.com
47. Features: Press-Fit Connection
Brass Wire Press-Fit
Connection
Advantages:
- Zero backlash connection between the aluminum hubs and multi-layered bellows
- Can withstand harsh environments where glued connections cannot – for
example, -50°C to 300°C temperature range and where chemicals are present
- With a nickel wire press-fit and stainless steel hubs, the couplings can be used in
Sold & Serviced By:
a vacuum or food-grade environment ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
47
www.electromate.com
sales@electromate.com
48. Features: EASY Clamp System
EASY-Clamp System
Advantages:
• Quicker and easier installation
• No additional tools needed for installation
• The newest and best engineered technology for
mounting couplings
• Eliminates possibility of damaging coupling
during installation or de-installation
• Tolerance differences between shaft and coupling
will be compensated Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
48
www.electromate.com
sales@electromate.com
49. Features: EASY Clamp System
By loosening the socket head
cap screw against the pin, the
clamping hub is easily expanded
for assembly or dis-assembly.
Available on KM and KP
Series Sizes 20 and up
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
49
www.electromate.com
sales@electromate.com
50. Bellows Couplings
KM Series (most sizes stocked)
KP Series
KLC Series (all sizes stocked)
KHS Series KSD
KM
KSD Series
KR Series
KG Series (available in all stainless steel
KSS Series & KXL Series (not shown) KR
KP
Sold & Serviced By:
KG ELECTROMATE
KLC KHS Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
50
www.electromate.com
sales@electromate.com
Torque ranges from 3.5 lb-in to 354,000 lb-in (Sizes relate to rated torque in Nm)
51. Elastomer Couplings
EKM Series (most sizes stocked)
ESM Series
ESM-A Series
EKM
Torque ranges vary from 71 lb-in to 6195 lb-in
(Sizes relate to rated torque in Nm)
Sold & Serviced By:
ESM ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
51
www.electromate.com
sales@electromate.com
52. Specialty Couplings
– KPP Series
– KPS Series
– EKS Series
KPP KPS EKS Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
52
www.electromate.com
sales@electromate.com
53. Drive-Shaft Couplings
– WD Series
– EKZ Series
– KLH Series
Sold & Serviced By:
WD EKZ KLH ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
53
www.electromate.com
sales@electromate.com
54. Safety Couplings: Direct Drive
SKB-KP Series
SKB-KS Series
SKB-EK Series
SKB-KP SKB-ES Series
SBE
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
SKB-KS SKB-EK SKB-ES Toll Free Fax (877) SERV099
54
www.electromate.com
sales@electromate.com
55. Safety Couplings: Indirect Drive
SKB Series
SKG Series
ECH Series
SKB SKX-L Series
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
SKG ECH SKX-L 55
www.electromate.com
sales@electromate.com