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Ibex medical nano technology presentation may 2009

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Ibex medical nano technology presentation may 2009

  1. 1. CapabilitiesApril 8, 2009 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  2. 2. The Science Of Precision Motion Agenda• About Ibex• General Attributes• Capabilities Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  3. 3. The Science Of Precision Motion Introduction • Precision Stage Manufacturer • Forte – Micron and under – Cross roller stages • We make Nano technology easy Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  4. 4. Ibex History• Founded By Andre Perrin in 1999• Background – Metrology System• Formed the company to fill a gap In Industry by providing non-standard precision motion control platforms Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  5. 5. The Markets We Serve• Biomedical/Pharmaceutical• Life Sciences – Cell Imaging…..• Medical Device• Semi Conductor Fab• Data Storage• National Lab/Research• Metrology• Photonics/Telecom• Aerospace and Defense…. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  6. 6. What We Look For When Designing A High Precision System Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  7. 7. The ProcessWhen Reviewing a Sub-Micron Application • Basic Engineering – Project scope – Specification review – Engineering challenges relative to the specification – Motor Type - Stiffness – Component sizing – Materials – Control • Stiffness • Feedback compatibility • Capability • Who, what, where, and how Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  8. 8. Basic EngineeringThe Decision Driver• Accuracy and Repeatability – Length of Travel • Straightness/Flatness • Roll, Pitch and Yaw – Envelope – Load and load position – Multi-axis Compounding – Environment • Materials • Finish – Feedback Type Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  9. 9. Basic EngineeringConcept ReviewAccuracy• The closeness of agreement between the results of a measurement and the true value of the object being measuredRepeatability• Under Identical conditions how well a system can return to one commanded location – Unidirectional – Bi-Directional Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  10. 10. Mechanical ConceptsResolutionResolution• Smallest possible movement of a system• Resolution of the Encoder• Step sizeEncoder Resolution doesn’t define the Accuracy of a Complete System• Many Factors Determine Accuracy Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  11. 11. Concept Review• Straightness/Flatness – Run out• Not The Same As Running Parallelism Straightness Flatness Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  12. 12. Basic Engineering• Roll, Pitch and Yaw – Arc-sec YawPitch Roll Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  13. 13. Basic Engineering• Pitch – Arc-sec Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  14. 14. Basic Engineering• Yaw – Arc-sec Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  15. 15. Basic Engineering• Roll – Arc-sec Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  16. 16. Basic Engineering What will the stage be mounted on???• If accuracy is critical to the application – Roll, Pitch and Yaw – Straightness/Flatness• It doesn’t matter how good the stage is if you mount to a potato chip…. 4 M wide, 1.5 M tall All Granite 1 mm shim can twist the entire Compensate for Sag Sold & Serviced By: structure ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  17. 17. Basic EngineeringConcept Review• Envelope Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Nothing is for free Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  18. 18. Basic EngineeringDetermine position and state of the load • Orientation of the Load – Bearings – Materials – Abbe Error • Load Vibration - Work • Speed - CG – Settling Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  19. 19. Basic EngineeringSpecifications Drive The Choice of Bearing • Bearing type – Crossed Roller • Anti-Creep considerations – Profile Rails • Precision/preload – Air bearing • Size • Orientation • Cost Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  20. 20. Basic EngineeringContact Area • Bearing Stiffness review Ball versus Crossed Roller Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  21. 21. Basic EngineeringCrossed Roller Review • Bearing – Anti-Creep Considerations – Materials Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  22. 22. Basic EngineeringAir Bearings Review • Air Bearings – More surface area = High Stiffness – High pressure = less deformation – No friction = no heat – Precision parts – Control Flatness and Straightness Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  23. 23. Basic EngineeringVelocity Control Considerations • Ball Screws • Lead Error • Ball entering and exiting the return tube • Profile Rails • Ball entering and exiting the return tube • Seal Drag • Preload • Best – Linear Servo • (Piezo - NanoMotion or Ironless – Air Bearing or Crossed Rollers Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  24. 24. Basic Engineering Environment other Error Causing Factors • Thermal expansion errors • Feedback • Cosine errors • Abbé offsets Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  25. 25. Basic EngineeringEnvironment Temperature Thermal Expansion • Stainless Screw = 12ppm/deg C • Aluminum = 23 ppm/deg. C • 3 degree rise makes a 100mm screw grow ~7 microns • Areas of concern – Type of motor and associated duty – Temperature swings of the environment Sold & Serviced By: – Adjacent equipment ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  26. 26. Basic EngineeringEnvironment Materials • Granite – Hardness – good for lapping – Best commercially available flatness spec’s – Size = Thermal inertia Stiffness • Stainless Steel – Good stiffness – 3 times that of Aluminum F= KX – Half the expansion of Aluminum F= Force K = Modulus of • Aluminum elasticity – Stiffness to weight ratio – Rapidly adjusts to temp change X= Deflection Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  27. 27. Basic EngineeringFeedback • Feedback type – Linear • Digital vs Analog – Scale Type – Typically 20um grating • Tape • Glass 1.8 µm/m/°C • Invar 0.6 µm/m/°C – Rotary Sold & Serviced By: ELECTROMATE – Interferometer Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  28. 28. Basic EngineeringFeedback – Cosine Error Cosine errors occur when a positioning feedback scale is not in perfect parallel alignment with the motion of the moving carriage. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  29. 29. Basic EngineeringAbbé errors – Encoder Measurement vs. Actual Position • Mechanical Errors Control thinks The work is the work is really out here here Control thinks you are moving in a straight line The encoder head doesn’t Sold & Serviced By: care or know that there is a shift ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  30. 30. Basic EngineeringConcept Review Other Considerations • Structural Stiffness – What are we mounting too – Mechanical Vibration dampening – The building and traffic • Wire Management • Controls – Features based relative to the end goal – Mapping, Notch filtering, Adaptive tuning for variable inertias, Sin-Cosine inputs…. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  31. 31. Basic EngineeringNatural Frequencies and Gain Control • All mechanical systems have a natural frequency • Sometimes the system frequency can be in a range that causes instability issues • Advanced Gain controls such as FRF (Frequency Response Function) can be used to improve your mechanical system stability when applications demand – Velocity control – Short/fast settling times – Crisp Movements Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  32. 32. Basic EngineeringNatural Frequencies and Gain Control • DSA (Digital Signal Analyzers) included in today’s controls make it possible to Characterize the system dynamics with FRF • The Idea is Analyze and Monitor the resonance so that you can enhance the stability of the system through the optimization of Gains and System bandwidth. • A perfect world is you get back what you put in - unity Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  33. 33. Basic EngineeringNatural Frequencies and Gain Control • Through the use of FRF and Notch filters one can effectively dampen out some of the resonance. • There are various levels of filters offered by many different control companies • • Example show cause and effect of a notch at 140Hz…thin line is the result thick line is the first analysis Sold & Serviced By: ELECTROMATE • From here gains can be Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com optimized for desired results sales@electromate.com
  34. 34. A World Of ChoiceCustom and OEM Built Motion Platforms Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  35. 35. System Technologies and Configurations• Positioning stages – X,Y,Z, Theta – Z-Wedges – Goniometer – Gantries – Various compound stages – Granite Stages – Assemblies Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  36. 36. System Technologies and Configurations• Bearing Technologies – Air Bearings – Crossed Roller – Recirculating Ball • Round and Profile – Cam Rollers• Screw Technologies – Precision Ground – Precision Rolled / Standard Rolled Sold & Serviced By: ELECTROMATE – Lead/acme Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  37. 37. System Technologies and Configurations• Controls – Galil – Yaskawa – Trio – ACS – Elmo – PLC…. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  38. 38. System Technologies and Configurations–Motor Technologies– Nano Motion– Rotary • Stepper • Servo / Frameless– Linear Servo • Nippon Pulse • Yaskawa • Technotion– Integrated Lead/acme motors Sold & Serviced By: ELECTROMATE– Voice Coil Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  39. 39. Product and Capabilities Review Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  40. 40. National Labs / Research Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  41. 41. Kinematics Systems Multiple sizes and configurations. 5 and 6 Degrees of freedom Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  42. 42. High and Ultra High Vacuum Ibex has the Vacuum solutions with years of experience building stages in a range atmospheres from 10-3 to 10-10. We’ve built an array of precision stage configurations using multiple combinations of bearing and motors. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  43. 43. Semi Conductor Research Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  44. 44. The Sciences Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  45. 45. Gantry and Granite Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  46. 46. Gantry and Granite Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  47. 47. Metrology Platforms Metrology Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  48. 48. Metrology Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  49. 49. Semiconductor Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  50. 50. Semiconductor Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  51. 51. Nano Positioning Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  52. 52. Medical OEM’s Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  53. 53. Custom OEMScrew Applications Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  54. 54. Precision Screw Platforms Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  55. 55. Life Sciences - OEM Builds Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  56. 56. Linear Crossed Roller Screw Stage Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  57. 57. Multi Axis Screw Stages Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  58. 58. Multi Axis MicroscopeScrew Stages Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  59. 59. Precision Screw Stage Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  60. 60. Vacuum Screw Stages Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  61. 61. Standard Screw Stages Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  62. 62. Screw Driven Actuator Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  63. 63. Custom Screw Stages Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  64. 64. Stainless Screw Stages Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  65. 65. Linear Servo Applications Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  66. 66. Linear Servo Applications Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  67. 67. Always Developing New Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  68. 68. Always Developing New Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  69. 69. Always Developing New Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  70. 70. Exotic Platforms Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  71. 71. Custom Applications Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  72. 72. Exotic Linear Applications Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  73. 73. Custom Applications Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  74. 74. Always Developing New Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  75. 75. Aerospace - Gimbal Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  76. 76. Exotic Nano Platforms Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  77. 77. Multi Axis Nano Stages Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  78. 78. Counter Balance Configurations Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  79. 79. Rotary Stages and Goniometers Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  80. 80. Rotary – Nano Direct Drive Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  81. 81. Rotary –Direct Drive Servo Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  82. 82. Rotary – Worm Gear Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  83. 83. Multiple Z-WedgeConfigurations Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  84. 84. What’s New? Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  85. 85. Design To MFGIBEX is a Fully Integrated Company –From 3D DesignAll mechanical designs are created in 3D Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  86. 86. Design To MFGFrom 3D Design – To MastercamFully Integrated Manufacturing From SolidWorks To Master Cam CAD/CAM Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  87. 87. Mastercam to Machine Centers Sold & Serviced By: 5 Fully Integrated CNC MillsELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  88. 88. From Assembly to QA In House Measuring Systems • Laser Interferometer – 1nm res • Auto Collimator • Laser Rotary Calibrator Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  89. 89. Thank You!• For allowing our organization to present today• We look forward to the partnership Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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