Gam Gear Product overview march 2009

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Gam Gear Product overview march 2009

  1. 1. GAM Overview Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  2. 2. GAM Overview• GAM/Jakob started in 1990 by Gary Michalek• GAM brought the Jakob Coupling to the North American Market• GAM has 25% market share for the Bellows Coupling• GAM Gear started in 1998 by Gary Michalek and Craig Van den Avont• Launched our first in-house developed product in 2004 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  3. 3. GAM 2009 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  4. 4. Gearboxes For Every Application Inline Right Angle EPL-W DL-DW HPS-W DS-H SPL-W EPL-X DL-PW HPS-H DS-T SPL-K UPL DS-F PL-W HPS-T SPL-F HPS-R DS-H PL-H FP SSP EPL-H RPL-HLinear Mount LSK Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  5. 5. Servo Couplings & Safety CouplingsBellows, Elastomer and Safety Couplings Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  6. 6. Linear Mount ProductsLinear Mount Products EPL-H LSK RPL-H Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  7. 7. Engineered Solutions + = Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  8. 8. Engineered Solutions Splined ShaftsSpecial Housing Sold & Serviced By: ELECTROMATELength Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  9. 9. Engineered Solutions Customized ShaftsCustomized Output Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  10. 10. Gearboxes For Every ApplicationHighest Precision High Precision Precision ------------Highest Precision 1-4 arcmin----------------- SPL-W DS-W DS-F SPL-K DS-T DS-H SPL-F Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  11. 11. Gearboxes For Every ApplicationHighest Precision High Precision Precision --------------High Precision 5-8 arcmin----------------- FP HPS-W HPS-T DL-DW HPS-H HPS-R DL-PW Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  12. 12. Gearboxes For Every ApplicationHighest Precision High Precision Precision ------------------- Precision 10-15 arcmin----------------- EPL-W EPL-H PL-W EPL-X RPL-H PL-T UPL SSP PL-H Sold & Serviced By: ToELECTROMATE Linear Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 To Couplings www.electromate.com sales@electromate.com
  13. 13. Dyna Series Output Options DS-W DS-T Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 DS-H DS-F Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  14. 14. Dyna Series Features High Precision Ground Gears Hypoid Gearing (DSX Version)(15:1 in a single stage) Up to 100:1 in 2Bellows Coupling Stages using on the Input Planetary Input Sold & Serviced By:High Quality Tapered Roller ELECTROMATE Toll Free Phone (877) SERVO98Synthetic Oil Bearings Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  15. 15. Dyna Series Features• Up to 15:1 in a single stage (100:1 in two stages)• Fewer components to wear• Rated for 30,000 hours of life• High Torques• High Speeds• High Efficiencies• Standard backlash < 4 arcmin Dyna Series Reduced backlash < 2 arcmin Extreme backlash < 1 arcmin (DSX version) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  16. 16. Dyna Series Summary• DS – Dyna Series right angle gearboxes• DSX – Dyna Series Extreme Performance – High precision ground gears – Backlash < 1 arcmin – High angular accuracy – Low noise• 4 Output Options• 8 Frame Sizes- 55mm to 190mm• Ratios from 3:1 to 100:1 standard (Higher ratios available upon request) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to Highest Precision www.electromate.com sales@electromate.com
  17. 17. Bellows Coupling Input• With EASY Clamp for easy install or un-install• Customized for each motor (no sleeve or bushing used)• Allows for thermal expansion of the motor shaft• Keyways are possible Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  18. 18. Tapered Roller Bearings • Allows high radial loading • Allows high axial loading • Increases total gearbox stiffness Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  19. 19. Synthetic Oil Lubrication• Uniformly dissipates heat• Lubrication for life• Allows for wide temperature range (-10 to +100 degrees C) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  20. 20. High Precision Ground Gears • Lower backlash • Higher accuracy • Improved efficiencies • Better torque transmission • Less noise Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  21. 21. Ring Gear Machined into Housing • Allows greater torque transmission • Eliminates the worry of slipping Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL FP
  22. 22. Hypoid Gearing Sliding• Hypoid gearing is a variation of the spiral bevel• Tooth action of the gears is a combination of rolling and sliding Rolling• Allows High ratios in a single stage over standard bevel gears• Combines the space and configuration advantages of worm gearing with the Sold & Serviced By: ELECTROMATE efficiencies of spiral bevel gearing Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL
  23. 23. Synthetic Oil Lubrication• Uniformly dissipates heat• Lubrication for life• Allows for wide temperature range (-10 to +100 degrees C) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com DS DL SPL
  24. 24. SPL Features High Quality Ring Gear Machined Synthetic Oil into the Housing Tapered Roller BearingsHigh PrecisionGround Gears Planetary Sold & Serviced By: ELECTROMATE Gearing Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  25. 25. SPL Series Summary • Low Backlash planetary gearbox • 4 Sizes available • Drop-in for many other precision planetary gearboxes • Ratios from 4:1 to 100:1 • 3 Output Versions Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to Highest Precision www.electromate.com sales@electromate.com
  26. 26. FP-Series FeaturesCompact Design Ring Gear cut into the housing Flange output for high torsional stiffness Sold & Serviced By:Planetary gearing ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  27. 27. FP-Series Summary • 4 Sizes available • Compact design • High torsional stiffness • Ratios 3 to 100:1 • Allows for various unique system designs Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  28. 28. DL Output Options DL-DW DL-PWDrop-in for our highest Drop-in for manyprecision Dyna-Series planetary gearboxes Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  29. 29. DL Features Hypoid Gearing (15:1 in a single stage) Bellows Coupling on the InputTapered Roller High Quality Sold & Serviced By: ELECTROMATE Bearings Synthetic Oil Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  30. 30. DL Series Summary• Advantages of a precision right angle at the price of an in-line!• Drop-in for either the GAM Dyna Series• Drop-in for many in-line planetary boxes• 3 Sizes available• Ratios 5:1 to 150:1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  31. 31. HPS/HPX Output Options HPS-T HPS-W Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98HPS-H HPS-R Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  32. 32. HPS/HPX Features High Precision Spheroidal graphite iron spiral bevel gears housing for highest rigidity availableBellows Coupling Tapered Roller on the Input Bearings High Quality Sold & Serviced By: ELECTROMATE Synthetic Oil Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  33. 33. HPS/HPX Summary• Highest quality spiral bevel gearbox on the market• HPX option for extremely high output torque• Highest efficiency >98%• Ratios from 1:1 to 5:1• All versions available with a motor mount Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  34. 34. EPL Series EPL-X EPL-WNew improved NEMA Sold & Serviced By:version gives a higher output ELECTROMATE Toll Free Phone (877) SERVO98torque! Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  35. 35. EPL-Features Honed Gears with large face width Heavy Duty Bearings 20,000 Hrs at rated torque & speed Light weight construction Sold & Serviced By: ELECTROMATELubricated for life Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  36. 36. EPL Series Summary• Available in metric, NEMA, or hollow output face• Performance vs. price makes this the best value in the industry• Highly customizable NEW 50mm size!• 5 sizes available – Metric= 050, 064, 084, 118, 150 – NEMA=17, 23, 34, 42, 56• Ratios 3:1 to 1000:1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to Precision www.electromate.com sales@electromate.com
  37. 37. Stainless Steel Series Features Threaded Stainless Steel externals plug • Food grade grease • Perfect for medical or food grade applicationsDual ball bearings Sold & Serviced By: Viton Seals O-ring sealed to the motorELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com (optional) sales@electromate.com
  38. 38. Stainless Steel Series Summary• 3 Frame Sizes 70, 90, 120• Ratios 3:1 to 100:1• 5:1 and 10:1 will be stocked• IP 66 rating• Ready for wash-down & medicalapplications right off the shelf Shown with KG all stainless steel coupling! Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  39. 39. UPL-Features Quick mounting to NEMA motors Low Backlash honed gears Durable 10,000 hr bearings NEMA output face Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  40. 40. UPL Series Summary• Performance of a planetary at the price of a spur gearbox• 3 Sizes available NEMA23, 34, 42• Ready to mount to NEMA motors eg, UPL23 mounts to NEMA23 motor• Ratios 5:1 to 100:1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  41. 41. Linear Mount SeriesEPL-H RPL-H LSK Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  42. 42. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  43. 43. EPL-H Features Honed Gears with large face width Planetary Gearing Heavy Duty Bearings Dual bearings on all sizes except 064 All adapters included to Sold & Serviced By:Lubricated for life ELECTROMATE mount to motor and slide Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  44. 44. EPL-H/RPL-H Summary • Comes ready to mount to the motor and linear slide • Quick and easy to install • Eliminates numerous mounting components • 3 sizes available • Ratios from 3:1 to 1000:1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  45. 45. PL Series Output OptionsPL-H PL-T Sold & Serviced By: PL-W ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  46. 46. PL FeaturesRobust spiralbevel gears Universal mounting by T-grooves and basic elements for assembly Maintenance free lubricated for life Taper roller bearings Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Available with or without a motor mount kit Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  47. 47. PL Series Summary• Robust, reliable and maintenance free• Ratios 1:1 and 2:1 in a single stage• High ratios available with a planetary gearbox input• 4 gearbox sizes available from 10 Nm to 80 Nm• Universal adaptation by T-grooves and basic elements for assembly Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Back to High Precision www.electromate.com sales@electromate.com
  48. 48. Product Offering - Couplings• Features – Brass Wire Press Fit Connection – EASY-Clamp System• Couplings – Bellows Couplings – Elastomer Couplings – Specialty Couplings – Drive-Shaft Couplings• Safety Couplings – Direct-Drive Safety Couplings – Indirect-Drive Safety Couplings Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  49. 49. Features: Press-Fit Connection Brass Wire Press-Fit ConnectionAdvantages:- Zero backlash connection between the aluminum hubs and multi-layered bellows- Can withstand harsh environments where glued connections cannot – forexample, -50°C to 300°C temperature range and where chemicals are present- With a nickel wire press-fit and stainless steel hubs, the couplings can be used in Sold & Serviced By:a vacuum or food-grade environment ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  50. 50. Features: EASY Clamp System EASY-Clamp SystemAdvantages:• Quicker and easier installation• No additional tools needed for installation• The newest and best engineered technology for mounting couplings• Eliminates possibility of damaging coupling during installation or de-installation• Tolerance differences between shaft and coupling will be compensated Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  51. 51. Features: EASY Clamp SystemBy loosening the socket headcap screw against the pin, theclamping hub is easily expandedfor assembly or dis-assembly. Available on KM and KP Series Sizes 20 and up Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  52. 52. Bellows Couplings • Torque ranges from 3.5 lb-in to 354,000 lb-in (sizes relate to rated torque in Nm) • Zero backlashKM (most sizes stocked) • Best couplings for stiffness while KSD being able to absorb misalignment • 7-10 stiffer than an elastomer coupling KRKP Available in all Stainless Steel! Sold & Serviced By: KG ELECTROMATEKLC (all sizes stocked) KHS Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  53. 53. Elastomer Couplings• Torque ranges from 18 lb-in to 8851 lb- in (sizes relate to rated torque in Nm)• Zero backlash• Vibration dampening• 3-Piece pluggable design EKM (most sizes stocked)• Overtorque or misalignment usually will not result in a catastrophic failure Sold & Serviced By: EKC ESM ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  54. 54. EKC Low Cost Elastomer •Super Low Cost •Fast Delivery •Drops in for competitors •Anodized hubs •5 sizes from 5Nm to 110Nm •3 different elastomer choices Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  55. 55. Specialty Couplings – KPP Series – KPS Series – EKS SeriesKPP KPS EKS Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  56. 56. Drive-Shaft Couplings – WD Series – EKZ Series – KLH Series Sold & Serviced By:WD EKZ KLH ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  57. 57. Safety Couplings• Indirect Drive (belt & pulley)• Direct Drive (shaft to shaft) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  58. 58. Safety Couplings• How does a safety coupling work? Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  59. 59. Why use safety couplings? • Protect expensive tooling • Protect product • Minimal downtime • No spare parts needed• Can protect in situations where torque limiting of the motor cannot – Servomotor runaways – Big inertial loads during a machine crash Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  60. 60. Safety Couplings: Indirect Drive SKB Series SKG Series ECH SeriesSKB SKX-L Series Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099SKG ECH SKX-L www.electromate.com sales@electromate.com
  61. 61. Safety Couplings: Direct Drive SKB-KP Series SKB-KS Series SKB-EK SeriesSKB-KP SKB-ES Series SBE Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98SKB-KS SKB-EK SKB-ES Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  62. 62. Industries GAM Sells To• Packaging• Machine Tool• Printing/Converting• Material Handling• Life Science/Medical• Textiles• Semi Conductor• Custom Machines/Integration• General Automation Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  63. 63. Application ExamplesBefore AfterThe bearing support, coupling, and gearbox Sold & Serviced By: mounting system were eliminated. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  64. 64. Application Examples Without EPL-H With EPL-HThe Coupling, Housing, and adapters are eliminated. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  65. 65. Application Examples Food Packaging: Special black anodized EPL-H on actuator that pushes snack food into a pouch Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  66. 66. Application ExamplesHigh Speed HPS application turning agrinding wheel Special Fins to dissipate heat caused by high speed Yes, we replaced this coupling with a GAM Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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