SlideShare a Scribd company logo
GAP 2019
Conference for Regulatory &
Science
29th -30th Aug,Shanghai
Formulation & BE Study
Design for Highly variable
drugs
Jaya Abraham, Ph.D. in Drug Delivery
President R&D, Auckland
We bring innovative R&D solutions…
Highly Variable
Drugs
•BIO-international '92 [2001] "Drugs which exhibit
intra "Drugs which exhibit intra-subject variabilities
>30 % (CV from ANOVA) are to be classified as highly
variable …“
•Challenging molecules- Kinase inhibitors, Delayed
release proton pump inhibitors, anti-fungals, immuno-
suppressants ,statins etc
We bring innovative R&D solutions…
Why Highly
Variable Drugs
exist
• Complex Target & SAR
• Does not follow Lipinsky’s Rule of 5
• Complex Physico-chemical properties as well as
Stability
• Significant interactions with physiological factors-
food/gender/gastric ph/ gastric retention
time/precipitation in gastric fluids
We bring innovative R&D solutions…
Multiple Factors
• Drug substance -Variable absorption rate or Low
extent of absorption
• Extensive pre-systemic metabolism
• Drug product formulated with functional excipients
• Manufacturing Scale effects
• Bioanalytical assay sensitivity
• Suboptimal PK sampling
• Impractical to identify root cause and attribute
mechanism in each case
We bring innovative R&D solutions…
Challenges
• Strong IP protection
• Often hard to get IVIVR/ IVIVC model using standard
dissolution methods
•Pi
• Misleading Pilot BE results- requires in-depth
analysis and inferences
• Lack of understanding of equipment from R&D to
Commercial Scale effects
• Bioanalytical method development with appropriate
sensitivity & wider range of linearity ,ruling out matrix
effect
• Extensive PK sampling points considering range of
tmax variation
We bring innovative R&D solutions…
Complex R&D
We bring innovative R&D solutions…
Solutions
We bring innovative R&D solutions…
Appropriate DOE design selection to
understand interaction effects between
Formulation & Process and inference of data
sets
Critical
We bring innovative R&D solutions…
Pilot Study Design
Pilot Study Design
Critical Decisions
• Study design
• Sample size & Sampling points
• Inclusion /Exclusion criterion
• Choice of BAN method including metabolite
profiling
• Formulations to be tested and scale of
manufacturing
• Reference Lot Selection
• Dissolution profiles of Test Formulations
selectedWe bring innovative R&D solutions…
Pilot Study
Inference
Simulations of in-vivo – in-vitro
We bring innovative R&D solutions…
Cause –Effect Analysis
Pilot Study
Inference
Effect of Formulation and
Processing Factors
We bring innovative R&D solutions…
Cause –Effect Analysis
Validation Batches &
Pivotal BE study
We bring innovative R&D solutions…
Wayforward
Critical steps
• Strategic Road Map for Batch Execution and
Pivotal Study Design
• Structured Risk Assesment & Mitigation Plan
• Engagement of cross-functional SME
Keep your fingers crossed till
the end …
OR
We bring innovative R&D solutions… to all your complex problems
Reach us out
jaya@korulifescience.com

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Formulation and BE Study Design of Highly Variable Drugs

  • 1. GAP 2019 Conference for Regulatory & Science 29th -30th Aug,Shanghai Formulation & BE Study Design for Highly variable drugs Jaya Abraham, Ph.D. in Drug Delivery President R&D, Auckland We bring innovative R&D solutions…
  • 2. Highly Variable Drugs •BIO-international '92 [2001] "Drugs which exhibit intra "Drugs which exhibit intra-subject variabilities >30 % (CV from ANOVA) are to be classified as highly variable …“ •Challenging molecules- Kinase inhibitors, Delayed release proton pump inhibitors, anti-fungals, immuno- suppressants ,statins etc We bring innovative R&D solutions…
  • 3. Why Highly Variable Drugs exist • Complex Target & SAR • Does not follow Lipinsky’s Rule of 5 • Complex Physico-chemical properties as well as Stability • Significant interactions with physiological factors- food/gender/gastric ph/ gastric retention time/precipitation in gastric fluids We bring innovative R&D solutions…
  • 4. Multiple Factors • Drug substance -Variable absorption rate or Low extent of absorption • Extensive pre-systemic metabolism • Drug product formulated with functional excipients • Manufacturing Scale effects • Bioanalytical assay sensitivity • Suboptimal PK sampling • Impractical to identify root cause and attribute mechanism in each case We bring innovative R&D solutions…
  • 5. Challenges • Strong IP protection • Often hard to get IVIVR/ IVIVC model using standard dissolution methods •Pi • Misleading Pilot BE results- requires in-depth analysis and inferences • Lack of understanding of equipment from R&D to Commercial Scale effects • Bioanalytical method development with appropriate sensitivity & wider range of linearity ,ruling out matrix effect • Extensive PK sampling points considering range of tmax variation We bring innovative R&D solutions…
  • 6. Complex R&D We bring innovative R&D solutions…
  • 7. Solutions We bring innovative R&D solutions… Appropriate DOE design selection to understand interaction effects between Formulation & Process and inference of data sets
  • 8. Critical We bring innovative R&D solutions… Pilot Study Design
  • 9. Pilot Study Design Critical Decisions • Study design • Sample size & Sampling points • Inclusion /Exclusion criterion • Choice of BAN method including metabolite profiling • Formulations to be tested and scale of manufacturing • Reference Lot Selection • Dissolution profiles of Test Formulations selectedWe bring innovative R&D solutions…
  • 10. Pilot Study Inference Simulations of in-vivo – in-vitro We bring innovative R&D solutions… Cause –Effect Analysis
  • 11. Pilot Study Inference Effect of Formulation and Processing Factors We bring innovative R&D solutions… Cause –Effect Analysis
  • 12. Validation Batches & Pivotal BE study We bring innovative R&D solutions… Wayforward Critical steps • Strategic Road Map for Batch Execution and Pivotal Study Design • Structured Risk Assesment & Mitigation Plan • Engagement of cross-functional SME Keep your fingers crossed till the end … OR
  • 13. We bring innovative R&D solutions… to all your complex problems Reach us out jaya@korulifescience.com