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1
©2016BakerHughesIncorporated.AllRightsReserved.
Types of Trouble Zones
TAR AND SALT ZONES
FISSILE AND REACTIVE SHALES
COAL AND NATURALLY FRACTURED FORMATIONS
NARROW PRESSURE MARGINS
HIGH-PRESSURE FORMATIONS AND DEPLETED SANDS
MICRO-FRACTURED AND RUBBLE FORMATIONS
1
©2016BakerHughesIncorporated.AllRightsReserved.
2
©2016BakerHughesIncorporated.AllRightsReserved.
MAX-BRIDGE
■Hugely successful in depleted formations
– Overbalanced pressures up to 5,600psi
■A custom engineered solution
– Combined with BridgeWise, part of Intellibore integrated solution
– Wellbore strengthening & stress caging mechanisms
■Minimizes risk
– Subsurface losses in depleted, induced fractures & permeable formations
– Stuck pipe
– Lost in hole
■Ability to eliminate casings and combine 2 sections of different pressure profiles
– One smooth run
■Dramatic improvement in wellbore consistency
– Successful logging runs
■Higher production rates / minimum invasion to the pay zone.
2
©2016BakerHughesIncorporated.AllRightsReserved.
4
©2016BakerHughesIncorporated.AllRightsReserved.
IntelliBore Integrated Solution Process
BridgeWise - Bridging
- PSD Optimization
- Drill-In Fluid Design
- Wellbore Strengthening
- Fracture Closure Pressure
BoreWise - Geomechanics Model
- Fracture Characterization: Depth & Width
- Single Point Analysis - Fracture Pressures
- Inclination / Azimuth changes
- Drilling Window Analysis
Well Data
- Customer
- E-Log
- Pore Pressure
- Offset wells
- Mud System
Dynamic Temperature
Modeling
- Circulating Temperature Profile
- Tripping Schedule
- ECD Spikes
Advantage®
Engineering
- Hydraulics
- Hole Cleaning
- ECD/ESD
- Bit Optimization
- Swab / Surge
Laboratory
- Formulation
-Optimization
-Return
Permeability
Fluids
Environmental
Services
- Solid Control
- Waste Management
- WBSM recovery
GeoWise
5
©2016BakerHughesIncorporated.AllRightsReserved.
Geomechanics Model – Bore Wise
Functions / Capabilities
– Temperature effects on Formation Breakdown Pressure
– Formation properties data base
– Single point / batch analysis
– Range options – sensitivity analysis
■ Inclination
■ Azimuth
■ Young’s modulus
■ Pore pressure
6
©2016BakerHughesIncorporated.AllRightsReserved.
Geomechanics Model – BridgeWise
Functions / Capabilities
– Case Type
■ Bridgind or lost circulation
– Variety of bridging models
– Fracture size
– Fluid type
– Appropriate product mix
7
©2016BakerHughesIncorporated.AllRightsReserved.
MAX-BRIDGE
MAX-BRIDGE is a customized blend of deformable
polymers (MAX-SHIELD or NANOSHIELD), sized
wellbore strengthening materials (LC-LUBE
series), bridging particles (MIL-CARB series) and
a shale stabilizer (SULFATROL XCEED)
Selecting the correct blend of materials using
BRIDGEWISE software (part of the Intellibore
package) has proven successful in drilling over
1,000,000 feet in depleted formations with
overbalanced pressures up to 5,000psi
Component Function Description
MAX-SHIELD
Pore & fracture sealing
Water suspension, pre-dispersed deformable sub-micron
polymer
NANOSHIELD 100% active, dry deformable sub-micron polymer
LC-LUBE ULTRA FINE
Wellbore strengthening
Sized synthetic graphite, d50 = 40µm
Sized synthetic graphite, d50 = 80µmLC-LUBE FINE
LC-LUBE Sized synthetic graphite, d50 = 500µm
LC-LUBE COARSE Engineered, sized carbon particles, d50 = 1,500µm
LC-LUBE PLUS Engineered, sized carbon particles, broad distribution
MIL-CARB series Bridging
Sized calcium carbonate particles with defined d50’s of 5
through 1,000µm
BRIDGEFORM
Pore and fracture sealing,
wellbore strengthening
Single sack containing deformable sub-micron polymer and
sized synthetic graphite
8
©2016BakerHughesIncorporated.AllRightsReserved.
MAX-BRIDGE
■Wellbore strengthening
– MAX-SHIELD (WBM) or NANOSHIELD (OBM)
adhere to the specifically sized LC-LUBE products
– Synergistic effects
– Enhanced performance of pore plugging and
wellbore strengthening
■Field Results
– High success rate for plugging pores in depleted
formations
– Wellbore stability in extreme overbalanced
conditions
■ WBM success at 5,800 psi
■ OBM success at 5,000 psi
9
©2016BakerHughesIncorporated.AllRightsReserved.
IntelliBore & Geowise
Well Background and Challenges
▪Drill 3900 ft of 14 ¾” hole including four highly
depleted sandstones and one normal pressure
sandstone with conventional CARBO-DRILL system.
▪High risk of mud losses and stuck pipe.
Baker Hughes Solution and Results
▪IntelliBore platform guided Drilling Fluids Engineering
Applications.
▪Detailed fracture characterization analysis and
successful Wellbore Strengthening formulation.
Benefits
▪Zero NPT related to mud losses or stuck pipe
incidents.
▪Only 50 bbls were lost while drilling four highly
depleted sandstones with an overbalance range
between 2400 to 4200 psi. 500 bbls lost while
cementing.
▪Utilized field proven engineering software, planning
and logistics.
Successful wellbore strengthening formulation reduced operational risk and
NPT while drilling multiple depleted sandstones
10
©2016BakerHughesIncorporated.AllRightsReserved.
4 years of progress with operator in EGYPT, over 100 sections
Year 1: Conventional polymer system
Year 2: First MAX-BRIDGE components introduced
Year 3: MAX-BRIDGE, Operator grows confidence to make a major change in
their casing design because of their confidence in the MAX-BRIDGE
performance
Year 4: The operator adopts BHI rotary steerable system (AUTOTRAK) due to
reduction in risk of ‘lost in hole’ leading to further ROP improvements
0.54
0.41
0.24
0.14
0
0.1
0.2
0.3
0.4
0.5
0.6
Year 1 Year 2 Year 3 Year 4
Fluid losses bbl/ft
118
167
263
384
0
50
100
150
200
250
300
350
400
450
Year 1 Year 2 Year 3 Year 4
Ft/day drilled
11
©2016BakerHughesIncorporated.AllRightsReserved.
MAX-BRIDGE system in extreme overbalanced well
■ Field conditions, Middle East
– Sloughing shale
– Low formation pressures (<3,500psi)
– History of differential sticking
– Extremely high pressure differential, up to 5,800psi
■ Max-Bridge custom solution
– BRIDGEFORM & NANOSHIELD
– Wellbore stability in extreme overbalanced
conditions
– High hydrostatic pressure stabilizes transitional
shales
13
©2016BakerHughesIncorporated.AllRightsReserved.
©2016BakerHughesIncorporated.AllRightsReserved.
ECD
A B O V E
FRACTURE
P R E S S U R E
CASING RUNS
ECD
SURGE
DURING
NARROWPRESSURE
14.9
lb/gal
15.6
lb/gal
WINDOW
MAX-BRIDGE: GULF OF MEXICO, TABASCO COAST
14
©2016BakerHughesIncorporated.AllRightsReserved.
MAX-BRIDGE: GULF OF MEXICO, TABASCO COAST
©2016BakerHughesIncorporated.AllRightsReserved.
6514
4649
8209
3465
2142
1323
15
©2016BakerHughesIncorporated.AllRightsReserved.
MAX-BRIDGE – Publications
■SPE 174859 Nanotechnology Improves Wellbore Strengthening and Minimizes Differential Sticking Problems in Highly
Depleted Formation, 2015
■SPE 170687 Good Things Come In Little Packages: Nanotechnology for Reduction in Pore Pressure Transmission, 2014
■SPE 163502 High Performance Water-Based Drilling Fluids – An Environmentally Friendly Fluid System Achieving Superior
Shale Stabilization While Meeting Discharge Requirement Offshore Cameroon, 2013
■SPE 0214-0120-JPT High-Performance Water-Based Drilling Fluids Offshore Cameroon, 2014

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Fluids bridging system

  • 1. 1 ©2016BakerHughesIncorporated.AllRightsReserved. Types of Trouble Zones TAR AND SALT ZONES FISSILE AND REACTIVE SHALES COAL AND NATURALLY FRACTURED FORMATIONS NARROW PRESSURE MARGINS HIGH-PRESSURE FORMATIONS AND DEPLETED SANDS MICRO-FRACTURED AND RUBBLE FORMATIONS 1 ©2016BakerHughesIncorporated.AllRightsReserved.
  • 2. 2 ©2016BakerHughesIncorporated.AllRightsReserved. MAX-BRIDGE ■Hugely successful in depleted formations – Overbalanced pressures up to 5,600psi ■A custom engineered solution – Combined with BridgeWise, part of Intellibore integrated solution – Wellbore strengthening & stress caging mechanisms ■Minimizes risk – Subsurface losses in depleted, induced fractures & permeable formations – Stuck pipe – Lost in hole ■Ability to eliminate casings and combine 2 sections of different pressure profiles – One smooth run ■Dramatic improvement in wellbore consistency – Successful logging runs ■Higher production rates / minimum invasion to the pay zone. 2 ©2016BakerHughesIncorporated.AllRightsReserved.
  • 3. 4 ©2016BakerHughesIncorporated.AllRightsReserved. IntelliBore Integrated Solution Process BridgeWise - Bridging - PSD Optimization - Drill-In Fluid Design - Wellbore Strengthening - Fracture Closure Pressure BoreWise - Geomechanics Model - Fracture Characterization: Depth & Width - Single Point Analysis - Fracture Pressures - Inclination / Azimuth changes - Drilling Window Analysis Well Data - Customer - E-Log - Pore Pressure - Offset wells - Mud System Dynamic Temperature Modeling - Circulating Temperature Profile - Tripping Schedule - ECD Spikes Advantage® Engineering - Hydraulics - Hole Cleaning - ECD/ESD - Bit Optimization - Swab / Surge Laboratory - Formulation -Optimization -Return Permeability Fluids Environmental Services - Solid Control - Waste Management - WBSM recovery GeoWise
  • 4. 5 ©2016BakerHughesIncorporated.AllRightsReserved. Geomechanics Model – Bore Wise Functions / Capabilities – Temperature effects on Formation Breakdown Pressure – Formation properties data base – Single point / batch analysis – Range options – sensitivity analysis ■ Inclination ■ Azimuth ■ Young’s modulus ■ Pore pressure
  • 5. 6 ©2016BakerHughesIncorporated.AllRightsReserved. Geomechanics Model – BridgeWise Functions / Capabilities – Case Type ■ Bridgind or lost circulation – Variety of bridging models – Fracture size – Fluid type – Appropriate product mix
  • 6. 7 ©2016BakerHughesIncorporated.AllRightsReserved. MAX-BRIDGE MAX-BRIDGE is a customized blend of deformable polymers (MAX-SHIELD or NANOSHIELD), sized wellbore strengthening materials (LC-LUBE series), bridging particles (MIL-CARB series) and a shale stabilizer (SULFATROL XCEED) Selecting the correct blend of materials using BRIDGEWISE software (part of the Intellibore package) has proven successful in drilling over 1,000,000 feet in depleted formations with overbalanced pressures up to 5,000psi Component Function Description MAX-SHIELD Pore & fracture sealing Water suspension, pre-dispersed deformable sub-micron polymer NANOSHIELD 100% active, dry deformable sub-micron polymer LC-LUBE ULTRA FINE Wellbore strengthening Sized synthetic graphite, d50 = 40µm Sized synthetic graphite, d50 = 80µmLC-LUBE FINE LC-LUBE Sized synthetic graphite, d50 = 500µm LC-LUBE COARSE Engineered, sized carbon particles, d50 = 1,500µm LC-LUBE PLUS Engineered, sized carbon particles, broad distribution MIL-CARB series Bridging Sized calcium carbonate particles with defined d50’s of 5 through 1,000µm BRIDGEFORM Pore and fracture sealing, wellbore strengthening Single sack containing deformable sub-micron polymer and sized synthetic graphite
  • 7. 8 ©2016BakerHughesIncorporated.AllRightsReserved. MAX-BRIDGE ■Wellbore strengthening – MAX-SHIELD (WBM) or NANOSHIELD (OBM) adhere to the specifically sized LC-LUBE products – Synergistic effects – Enhanced performance of pore plugging and wellbore strengthening ■Field Results – High success rate for plugging pores in depleted formations – Wellbore stability in extreme overbalanced conditions ■ WBM success at 5,800 psi ■ OBM success at 5,000 psi
  • 8. 9 ©2016BakerHughesIncorporated.AllRightsReserved. IntelliBore & Geowise Well Background and Challenges ▪Drill 3900 ft of 14 ¾” hole including four highly depleted sandstones and one normal pressure sandstone with conventional CARBO-DRILL system. ▪High risk of mud losses and stuck pipe. Baker Hughes Solution and Results ▪IntelliBore platform guided Drilling Fluids Engineering Applications. ▪Detailed fracture characterization analysis and successful Wellbore Strengthening formulation. Benefits ▪Zero NPT related to mud losses or stuck pipe incidents. ▪Only 50 bbls were lost while drilling four highly depleted sandstones with an overbalance range between 2400 to 4200 psi. 500 bbls lost while cementing. ▪Utilized field proven engineering software, planning and logistics. Successful wellbore strengthening formulation reduced operational risk and NPT while drilling multiple depleted sandstones
  • 9. 10 ©2016BakerHughesIncorporated.AllRightsReserved. 4 years of progress with operator in EGYPT, over 100 sections Year 1: Conventional polymer system Year 2: First MAX-BRIDGE components introduced Year 3: MAX-BRIDGE, Operator grows confidence to make a major change in their casing design because of their confidence in the MAX-BRIDGE performance Year 4: The operator adopts BHI rotary steerable system (AUTOTRAK) due to reduction in risk of ‘lost in hole’ leading to further ROP improvements 0.54 0.41 0.24 0.14 0 0.1 0.2 0.3 0.4 0.5 0.6 Year 1 Year 2 Year 3 Year 4 Fluid losses bbl/ft 118 167 263 384 0 50 100 150 200 250 300 350 400 450 Year 1 Year 2 Year 3 Year 4 Ft/day drilled
  • 10. 11 ©2016BakerHughesIncorporated.AllRightsReserved. MAX-BRIDGE system in extreme overbalanced well ■ Field conditions, Middle East – Sloughing shale – Low formation pressures (<3,500psi) – History of differential sticking – Extremely high pressure differential, up to 5,800psi ■ Max-Bridge custom solution – BRIDGEFORM & NANOSHIELD – Wellbore stability in extreme overbalanced conditions – High hydrostatic pressure stabilizes transitional shales
  • 11. 13 ©2016BakerHughesIncorporated.AllRightsReserved. ©2016BakerHughesIncorporated.AllRightsReserved. ECD A B O V E FRACTURE P R E S S U R E CASING RUNS ECD SURGE DURING NARROWPRESSURE 14.9 lb/gal 15.6 lb/gal WINDOW MAX-BRIDGE: GULF OF MEXICO, TABASCO COAST
  • 12. 14 ©2016BakerHughesIncorporated.AllRightsReserved. MAX-BRIDGE: GULF OF MEXICO, TABASCO COAST ©2016BakerHughesIncorporated.AllRightsReserved. 6514 4649 8209 3465 2142 1323
  • 13. 15 ©2016BakerHughesIncorporated.AllRightsReserved. MAX-BRIDGE – Publications ■SPE 174859 Nanotechnology Improves Wellbore Strengthening and Minimizes Differential Sticking Problems in Highly Depleted Formation, 2015 ■SPE 170687 Good Things Come In Little Packages: Nanotechnology for Reduction in Pore Pressure Transmission, 2014 ■SPE 163502 High Performance Water-Based Drilling Fluids – An Environmentally Friendly Fluid System Achieving Superior Shale Stabilization While Meeting Discharge Requirement Offshore Cameroon, 2013 ■SPE 0214-0120-JPT High-Performance Water-Based Drilling Fluids Offshore Cameroon, 2014