Flash penetrations through roofs
          and walls.




                       James Langston south west TAFE
Introduction
What are flashings

What is a penetration

Why do we need them




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Types of flashings
Custom made




Prefabricated



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Custom made flashings
Steel – Gal Zinc aluminium covered
Sheet zinc
Sheet lead
Sheet copper
Sheet aluminium
Stainless steel sheet
Neoprene

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Prefabricated flashings
steel – Gal Zinc aluminium covered
 zinc
 lead
copper
aluminium
Stainless steel
Neoprene

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Plan work activities
   Establish what will be penetrated
   Establish the type of material to be used
   Conduct a site inspection
   Get specs for job
   Check for structural alterations



James Langston south west TAFE
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Type of Penetration
pipe                           Sky Light




Duct
                                   flue




       Roof structure
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Establishing material type
Concealed fixings




Pierced fixed roof




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Conduct site inspection
Is the penetration clear of !!!!!!!!

Electrical wiring
Building services
Other pipe work
Roof supports


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Building plans
You need to be able to !!!!!

Read a Job Plan
Estimate job requirements
Under stand your task



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Check for structural alteration

Safety mesh

Need to be reinforced

Check the structure

Insulation

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Quality assurance
Procedures
Materials
Handling
Maintenance
specifications




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Safety PPE
Overalls           Gloves
Boots              Sun screen
Safety glasses     Hard hat
Ear plugs
Dust mask




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How did that get in there




James Langston's wife
Tools and equipment

Scaffolding      Signage
E,W,P            Electrical leads
Ladders
Hand tools
Power tools



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Make the work site safe
Water lines-   Flooding

Gas Lines-     fire hazard

Electrical-    electrocution

Cutting members-     structure weakness
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Worksheet questions
                   Answer question one and
                   two on your work sheet




James Langston
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Determine flashing requirements




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Penetration between ribs
Must have an up
stand with a base
plate

Be sealed to roof
surface




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Tapered skirt
Sealed around
penetration
Overlap up stand by
no lass then 50mm




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Synthetic rubber flashing
Install to manufactures specifications




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Penetrating the rib
           Rib to be sealed to
           avoid rain water
           entering




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Flashing large penetrations




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Worksheet questions

        Answer question three and
        four on your work sheet




James Langston
Capillary action
Is water being drawn between two
touching surfaces




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Quantities @ Materials
Matching existing materials

Right size

Avoid contact between dissimilar metals

Draining from upper to lower roof must
correct materials
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Quantities @ quality
Right sheets
Right length
Right fasteners
Right sealant
Correct size flashings
Materials compatible

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Carry out the job
Adequate drainage
Roof supports
Supports for flashing
OH&S
Swarf removal
Water tight ribs
Anti-capillary cuts


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Roof structure support timbers

Support the opening with timber




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Worksheet questions
   Answer question five
    on your work sheet
Ribs




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Ribs




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Stop ends in trays
Full height of rib
Turn up to 75 Deg




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Cutting the surface
Ensuring joints are flush
Joints Lapped the right way
Joints secure
Keep power leads away from sharps
Do not use carborundum cutting disks



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Ensuring joints are
        flush
Avoid the build up of
undrained water on
roof
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Ensuring joints are
lapped in the
direction of the outlet

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Ensuring joints are secure

        Allowances for
Wind pressure
Thermal movement
Water tightness


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Preparation of opening
Compatible material
Large enough to drain the water
Annular space




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Installing structural supports

Install supports
when roof has
been weakened
by sheet or
structure cutting




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                           James Langston
Flashing of large duct
Dimension the opening
Sheets are cut
Roof reinforced
Soaker made up and
installed
Apron made and
installed
Remove swarf

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Soldering

Not common these days because
Other methods available
Material type




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Sealants
Commonly used
Containing silicone rubber
Many colours
Suitable for roofing




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Worksheet questions

Answer question seven on
your work sheet
Benefits of silicone
Stick to most material
Sealant flexible
Last at least 30 years




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Take care using silicone
•Surface free of grease          •Joints to be fixed
•Read instructions               •25mm wide seal
•Surface must be clean           joint

•Can clean with non-carcinogen   •Seal to cover
solvent                          fixings




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Jointing procedure
Assemble        Place sealant
Drill           Reassemble joint
Remove burs     Seal rivets or screws
clean           Clean off extra
                silicone




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Questions and answers


Answer question eight in the
        work book


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Assessment task

Task 1


                 150mm




                 75mm
         425mm




                         300mm
Assessment task
Task 2
                               corrugated wall cladding




         Under flashing to
         be riveted and
         silicone sealed
         at this point to                      Minimum
         prevent water                         300mm x 350mm
         running behind                        Duct
         sheet
Assessment task
Task 3




                     75mm
 Measurement
 to suit job

                               300mm




                            450mm
Assessment task
Task 4
  All minimum laps, overlaps and expansion
  allowances and other relevant dimensions must
  comply with SAA HB39 1997




                                                  300mmx300mm

Flash peno roof_walls