Aluminium Panel Sheets or Aluminium Composite Material is a cladding sheet material used ever increasingly by developers, designers and architects worldwide for various applications. The advantages of using this material over conventional cladding material like stone, tiles and paint are very good strength to weight ratio, low maintenance & better energy efficiency and working life of building
Survey of glass. Architectural glass is glass that is used as a building material. It is most typically used as transparent glazing material in the building envelope, including windows in the external walls. Glass is also used for internal partitions and as an architectural feature.
Survey of glass. Architectural glass is glass that is used as a building material. It is most typically used as transparent glazing material in the building envelope, including windows in the external walls. Glass is also used for internal partitions and as an architectural feature.
Before hiring cladding manufacturers for cladding services you must know whats the best option suitable to your needs. Here are some attributes of cladding material for you to make an informed decision.
Non Ferrous Metals (BUILDING MATERIALS AND CONSTRUCTION)Andhra University
Non-Ferrous Metals
Non-ferrous metals include aluminum, copper, lead, zinc and tin, as well as precious metals like gold and silver. Their main advantage over ferrous materials is their malleability. They also have no iron content, giving them a higher resistance to rust and corrosion, and making them ideal for gutters, liquid pipes, roofing and outdoor signs. Lastly they are non-magnetic, which is important for many electronic and wiring applications.
Aluminum
Aluminum is lightweight, soft and low strength. Aluminum is easily cast, forged, machined and welded. It’s not suitable for high-temperature environments. Because aluminum is lightweight, it is a good choice for the manufacturing of aircraft and food cans. Aluminum is also used in castings, pistons, railways, cars, and kitchen utensils.
To tackle the environment change every people should make their building that is thermally insulated. So that you can feel comfortable within home. T o know more go through https://blog.builtify.in/2019/08/how-to-make-your-house-thermally-insulated-builtify.html
Longboard® is a premium, aluminum alternative to wood. It is designed to easily achieve a clean, contemporary look.
Long-term durability and sustainability are defining features of this maintenance-free product.
Before hiring cladding manufacturers for cladding services you must know whats the best option suitable to your needs. Here are some attributes of cladding material for you to make an informed decision.
Non Ferrous Metals (BUILDING MATERIALS AND CONSTRUCTION)Andhra University
Non-Ferrous Metals
Non-ferrous metals include aluminum, copper, lead, zinc and tin, as well as precious metals like gold and silver. Their main advantage over ferrous materials is their malleability. They also have no iron content, giving them a higher resistance to rust and corrosion, and making them ideal for gutters, liquid pipes, roofing and outdoor signs. Lastly they are non-magnetic, which is important for many electronic and wiring applications.
Aluminum
Aluminum is lightweight, soft and low strength. Aluminum is easily cast, forged, machined and welded. It’s not suitable for high-temperature environments. Because aluminum is lightweight, it is a good choice for the manufacturing of aircraft and food cans. Aluminum is also used in castings, pistons, railways, cars, and kitchen utensils.
To tackle the environment change every people should make their building that is thermally insulated. So that you can feel comfortable within home. T o know more go through https://blog.builtify.in/2019/08/how-to-make-your-house-thermally-insulated-builtify.html
Longboard® is a premium, aluminum alternative to wood. It is designed to easily achieve a clean, contemporary look.
Long-term durability and sustainability are defining features of this maintenance-free product.
Laminated doors manufacturer and exporter company in indiaGujcon
We Provide innovations in print production and finish technologies. Gujcon is very famous Laminated doors manufacturer in India. Contact now for best offers.
Etalbond: Aluminum Composite Panels, A2 fire resistantAndreas Laspadakis
Etalbond® A2 composite panels are non-flammable and do not actively contribute to combustion.
During the life cycle of etalbond® A2, there are no emissions of environ- mentally hazardous substances and there is no production of toxic fumes in the case of fire.
Etalbond® A2 is classified as A2 for incombustibility, s1 lowest possible smoke emission and d0 for no droplets when the panel is exposed to fire according to the most stringent European Norm EN 13501-1.
E3 Manufacturer Of Interior and Exterior ProductsE3Panels
The journey of E3 Group began in 1990 with the establishment of a small venture in the plywood segment in Delhi founded by Shri Sanjay Garg (Chairman). In the span of 30 years, E3 Group has become a leading manufacturer of WPC Boards, Clads Panel, PVC Edge band tapes, ACP, HPL, PVC Laminates, PVC Edge Band in India. E3 utilizes state-of-art and high-tech technology/machines to produce a quality, well-designed, durable, cost-effective product for our esteemed customers. E3 is looking for global expansion in other divisions such as Paper Laminate, MDF Plants, Artificial Turfs Plants, Charcoal Louver, etc.
Wooden doors manufacturer & supplier company in india gujcon suratGujcon
Gujcon is one of the Best Wooden Doors Manufacturing, Supplier & Exporter Company in India. In this PPT we have introduced our company & our products of Doors
Sandwich PIR panels’ roof panels are combining low thermal conductivity ratio and good fire performance, this energy efficient PIR core panel both saves on heating costs and increases fire safety. The process of applying insulation material is comparatively easy as most of the housing roof, as well as industrial ceilings, have some access to caring insulation work. sales@asbs.in 08067451511
RIZHAO HUAYE GLASS CO.,LTD---COMPANY PROFILELily Pan
Rizhao Huaye Glass Co.,Ltd is a professional processed glass industry,including the insulated glass,laminated glass,tempered glass and silk screen glass,if any needs.pls contact with me,my email: lily@huayeglass.com,whatsapp:+8618866338956
Dimex German uPVC Windows & Doors SystemsDIMEX Windows
"DIMEX German Brand UPVC Profiles (PREMIUM & PROJECT Series)
– FOR BUILDERS, ARCHITECTS & UPVC WINDOWS FABRICATORS"
THOSE WHO SAY AND DON’T DO IT !
AGAINST – DIMEX SAYS & DO IT
Aluminium high-pressure laminates made by Eurobond are a testament to our unflinching passion for excellence. Choose from our extensive collection for your cladding needs.
To create attractive and sophisticated environments, use a wood finish alumin...ACPelevationdesigns
Eurobond Wooden ACP Sheet is an outstanding blend of natural finish and cutting-edge technology for creating flawless buildings. Choose from a variety of wooden patterns.
Introducing a fresh face of the eurobond. Safety, inventiveness, formability, and trust are all important factors. These four pillars of our alliance will ensure that we develop new bonds that will last as we turn over a new leaf in our quest for greatness.
Archer Aluminium composite panel sheets are made out of aluminium sheets bonded to a non-aluminum core. They're washable, corrosion-resistant, and long-lasting, with unbreakable strength and unsurpassed beauty. ACP sheets from Archer are utilised for a number exterior projects.
The use of good quality Alloy ensure excellent quality, high impact resistance and resilience for all Eurobond panels. The preferred choice for architects, designers and DIYers, Eurobond products are intended to create better constructions and a better-looking world
The whole Timeless Range is divided into 4 mini-ranges,namely Nature’s Brushed range, True touch Range,elegant Carbon range and classic solid range. These panels are designed for those elegant,stylist and tasteful architectural style. They are eco-friendly as well and Fire- retardant.
Wooden Textured ACP Europanel is another proof of high quality ACP panels manufactured by Eurobond. These Aluminum Core Panels are fire retardant and highly formable for better performance. The rich look gives the space a luxurious feel with easy installation technique. A perfect choice for your eco-friendly designs.
Wooden Textured ACP Europanel is another proof of high quality ACP panels manufactured by Eurobond. These Aluminum Core Panels are fire retardant and highly formable for better performance. The rich look gives the space a luxurious feel with easy installation technique. A perfect choice for your eco-friendly designs.
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
2. Company Profile...............................................4
What is Aluminium Panel Sheet?...............5
Features...............................................................6
Product Information.......................................8
Production Process..........................................9
Center of Quality Excellence......................10
Coating..............................................................11
Protective Film................................................14
Adhesive Film..................................................15
Core Materials.................................................16
Aluminium Alloy.............................................18
Technical Data Sheet....................................19
Installation & Fabrication...........................21
Cleaning Methodology & Cautions.......33
CONTENTS
3. COMPANY PROFILE
INTRODUCTION
EUROBOND aluminium composite panel is brought by EURO PANEL PRODUCTS PVT. LTD.,
that solely manufactures, markets and continuously develops new aluminium composite
panels and other metal composite panels.
The company has invested in state-of-the-art technology for its plant, which has the capacity
of producing 10,000 sq. meter ACP a day. The modern technology allows the company to use
coils thickness from 0.04mm to 1mm and ACP thickness from 1 mm to 6 mm. The company
has flexible line to produce width from 5 feet to 3 feet and standard length available as ready
stock of 8 feet, 10 feet and 12 feet and other lengths available on request.
The use of alloy 3003 ensures excellent mechanical strength, good outdoor weathering and
easy maintenance. EUROBOND panels comes in wide varieties of colour, designed, texture
and finish. It significantly influences the appearance and efficiency of the buildings in con-
struction industry in India & overseas.
EUROBOND will keep bringing innovative products for better architecture with economic cost
and cooperation with its clients to create a modern and better world.
OUR COLLECTION INCLUDED
• Pearlescent Coatings
• Duel Anodised Coatings
• Spectra Duel Coatings
• Signage Series
• Wooden Finishes
• Brush Finish
OUR GRADE INCLUDES
• Aluminium Surface 3003 Alloy
• Fire Retardant ACP(Exterior & Interior)
• Copper Surface
• Steel
• Fully Bendable composite panel
4. What is the Aluminium Panel Sheet?
Aluminium Panel Sheets or Aluminium Composite Material is a cladding sheet material used
ever increasingly by developers, designers and architects worldwide for various applications.
The advantages of using this material over conventional cladding material like stone, tiles and
paint are very good strength to weight ratio, low maintenance & better energy efficiency and
working life of building.
Aluminium Panel sheets also known as Sandwich Panel consists of FR mineral or low density
Polyethylene core sheet sandwiched between two aluminium skins. These Panels are very
versatile and can be used in many applications. The entire panel consists of the following
layers,
• Top Aluminium Skin coated with versatile PVdF or PE coatings in attractive finishes
• Low Density Polyethylene Core or Flame retardant mineral core
• Bottom Aluminium Skin coated with wash coat
Primer
Non-combustible inner layer
Adhesive layer
Protective film
Paint coating
Protective ground coat
5. FEATURES
Easy Fabrication & Installation
Eurobond Aluminium Panels sheets are easy to fabricate & install,
thanks to its light-weight. All cutting, drilling, slotting, side – folding
and bending can be easily done by simple tools used for processing
wood and metal. It can be used for both interior and exterior
applications to enhance look and life of building. The processing such
as cutting, panning, bending to arc and several configurations in right
angle can be done by some simple woodworking tools. The coating
layer is not to be scratched or damaged when its bent. Designer can
also make the flexibility in the panel. The installation work is going to
be easy and fast. For this reason, it saves the cost.
Excellent Weather Resistance
EUROBOND Panels coated with fluoro-carbon (PVdF)
KYNAR- 500®
based coatings, which features very good
corrosion resistance, alkali resistance, chalk resistance
& ultraviolet light resistance. When exposed to the heat of
tropical sunshine or the cold of freezing snowstorm, the panel
never loses its colourful appearance. It can be used for 15 years
without much fading, unlike paint to a building which fades
after very few years.
Any Colour & Even coating
EUROBOND panels high precision coating lines are used for
coating aluminium skin and subsequent machine curing of
coating ensures the best adhesion of paint on Aluminium
surface, colours more evenly or uniformly, possible with any
colours & multi colours. There is more space for customisation
of colour with individual corporate identity. A smooth and even
finish to the panel gives the building façade an elegant and
clean look, which enhances value of the property as well as
giving it a modern appeal.
A wide selection of standard colours and finishes are available
and our ability to match RAL or PANTONE colours give the user
an added advantage.
6. High Peeling Strength
EUROBOND Panel sheets are manufactured under continuous
thermal lamination process using DuPoint adhesive film, which
has very high peeling strength and is an important parameter
for long-term performance of the panel sheet in exterior &
interior application as facade in buildings.
Acoustic & Thermal Insulation
Compared to other material with the same weight like Steel,
Solid Aluminium, Tiles and Plywood, Eurobond Aluminium
Panel sheets has excellent sound transmission, loss of noise
amplitude. Eurobond Aluminium Panel sheet isolates the
exterior & interior temperatures and moisture allowing less
heat from the outside to passed through the panels and enter
the interior of the building.
Easy maintenance
EUROBOND panels maintenance means cleaning only. The
coating on aluminium surface in all cases need to protected and
maintained clean against any environmental degeneration. The
panel sheets need to be cleaned to keep it untidy in any way
appropriate with natural means.
As EUROBOND panels does not attract dust or dirt or do not
contaminant surface even if the surface is exposed outdoor
pollution. Even though in some area where the pollution is very
high, having a good self – cleaning capability with simple tap
water and mild detergent cleans out the panel surface.
Frequency depends upon how quickly it gets soiled or dusted.
Simple tap water cleans the most dirt, if sticky, can use mild
detergents diluted with water.
If any detergent or any additional cleaning agent used then it
must follow with water rinsing of the surface and made dry
using soft cotton cloths.
Fire Resistant property
EUROBOND panels with Polyethylene(PE) core materials, do
not have the fire resistance and are combustible in building fire
scenario. So these sheets basically used for buildings less than
15 meters height with a caution for fire safety.
EUROBOND FR is fire resistant and made of Non-toxic mineral
core materials. These panels are very difficult to combust or
catch fire in real building fire. These panels upon forced flaming
do not drip and do not produce toxic black fumes and provide
sufficient escape time. So they are classed as fire safe materials
under building fire safety rationale and are tested and FR rated
in fire laboratory of international reputation. These EUROBOND
FR panels can be used for cladding exterior and interior for
high rise buildings along with compliances for fire safety of
local norms.
7. 8
Specification
PRODUCT INFORMTION
What is Panel Composition?
EUROBOND Aluminium Panel sheet is sandwiched with top and bottom layers of aluminium
sheets and in core with polyethylene or non-toxic mineral filled fire retardant materials.
Outside surface of top Aluminium coil coated with flouro-carbon or Polyester (PE) coatings
and outside of bottom Aluminium coil coated with wash coat paint.
• Aluminium Panel Sheet Thickness :
3mm, 4mm , 5mm & 6mm.
• Aluminium Foil Thickness :
0.50mm, 0.30mm, 0.25mm, 0.21mm
• Core Thickness : 2.5mm, 3mm, 3.5mm
• Width : 1220mm, 1570mm (Maximum)
• Length : 2440mm, 3050mm, 3660mm,
or any length between 1500mm to 6100mm
Application Scopes
Exterior of Multi-storey Apartment • Curtain Wall Industrial & Commercial Constructions • Wall
Cladding • Hospitals • Fascias/ Soffits • Star Hotels • Column/ Beam Cover High- Tech Shopping
Mall • Parapet Walls/ Copings • Institutes, Banks, Call Centre Furniture • Shops • Showrooms
• Partitions • Convention Centres • Beam Wraps Canopies • Elevators • Signboards • Kitchen
Units • Display Unit Spandrel Panels Shopfronts.
STANDARD SIZE
1220mm(Width) x 2440 mm(Length)
1220mm(Width) x 3050 mm(Length)
1220mm(Width) x 3660 mm(Length)
NORMAL COLOURS
Non-standard sizes and special colours
are available according to the
customer’s request.
High Mineral filled Core
Equivalent to EURO Class B
Choice of FEVE/ PVdf for High
Gloss/Metallic Surfaces
Choice of High strenght
Aluminum sheet of
3XXX/5XXX Alloys
Wash coated Back face
Aluminum Sheet
8. Production Process
EUROBOND FACTORY
The raw materials used in “EUROBOND” panel production are aluminium sheet, (0.50mm,
0.30mm, 0.25mm and 0.21mm) of thickness in the form of coils, polyethelene and DuPont
adhesive in film roll form. The molten thermoplastic is sandwiched between adhesive films
under the two aluminium skins. The main three layers (two aluminium sheets and the core
polyethelene and DuPont® adhesive films in between) are continuously press laminated
within the set of rolls resulting a balanced EUROBOND panel sheet. The Panels produced by
this manufacturing process do have very good peel strength and other properties same as
any other top brands of ACP.
9
9. CENTRE OF QUALITY
EXCELLENCE
EUROBOND places much emphasis on process control to
achieve strict quality controlled production at all times as
per ISO9001:2008 system. All the input raw materials and
finish products are continuously checked and tested by
advanced test equipment.
The laboratory tests include:
All kinds of peeling tests, 0°(Climing Drum), 180° Peeling
Strength tests are carried out by Universal Testing Machine,
Colour Difference, Boiling Water Resistance, Coating
Thickness, Impact Resistance, Coating Adhesion Test, Pencil
Hardness and other Coating tests guarantee first grade
quality to EUROBOND.
10
10. There are various commercial coatings available mainly such as PolyVinyledene Fluoride
(PVdF), Acrylic-based Paint(AC), Silicon Modified Polyester(SMPE) Paint, Polyester (PE) Paint,
Epoxy Paint, Polyurethane(PU) Paint,etc.
PVdF & PE are the best performers among
range of industrially applied coatings
PVdF SMPE PU PE AC
0 2 4 6 8 10 12 14 16
100 %
90 %
80 %
70 %
60 %
50 %
40 %
30 %
20 %
10 %
0 %
The Comparison Chart is Gloss Retention Ratio for Different Coatings
PVdF SMPE PU PE AC
0 2 4 6 8 10 12 14 16
100 %
90 %
80 %
70 %
60 %
50 %
40 %
30 %
20 %
10 %
0 %
The Comparison Chart of Colour Retention for Different Coatings
• Acryloyl (AC)
• Epoxy
• Polyester (PE)
• Silicon Modified Polyester (SMPE)
• Poly Urethane (PU)
• PVdF
TYPE
COATING
11
11. Kynar – 500®
base coating comprises
• PVdF Resin
• Polyester or Acrylic Modifiers
• Pigments
• Organic Solvents
• Additives
Kynar – 500®
has following properties
• Resistance to Nuclear Radiation
• Good Abrasion Resistance
• High Purity
• Good Moisture and Fungus Resistance
• High Electrical Resistivity
• Exceptional Weathering Resistance
• Resistance to UV Light
• High Thermal & Chemical Resistance
• Low Surface Energy
• Low Refractive Index
• Low Coefficient of Friction
Kynar – 500®
PVdF Coating
PVdF & PE are the best performers among
range of industrially applied coatings
PVdF SMPE PU PE AC
0 2 4 6 8 10 12 14 16
100 %
90 %
80 %
70 %
60 %
50 %
40 %
30 %
20 %
10 %
0 %
The Comparison Chart of Weathering Resistance for Different Coatings
12
12. Dry Film Property Test Standards
ASTM D1729
ASTM D523
ASTM D7091
ASTM D4145
ASTM D2794
ASTM D3363
ASTM D5402
ASTM D3359
ASTM D3359
ASTM D3359
ASTM D968
AAMA 2605
AAMA 2605
AAMA 2605
Result
Visually Matching
20% to 75%
25 (+3)µm
2T, No Cracking
No Peel off
HB to H(2H for Antiscratch)
No exposed Aluminum
Passed
Passed
Passed
Passed
Passed
Passed
Passed
Technical Data of EUROBOND PVdF Coating,
Coating on Eurobond Exterior Panel Sheet
PVdF – Kynar 500®
(70% min) which gives excellent weather resistance, ultraviolet rays
resistance and gloss retention this provides better weatherability, washability, and chemical
resistance.
General Properties
Dry Film Property
Colour Retention
Gloss Retention
Chalk Resistance
Salt – spray Resistance
Humidity Resistance
Test Standards
ASTM D2244
ASTM D523
ASTM D4214
ASTM B117
ASTM D2247
Performance
Max. 5 units after 3000 hrs.
70% after 3000 hrs.
Max. 8 units after 3000 hrs.
3000hr - 35° C, No Blister
3000hr - 35° C, No Blister
Weatherability
General Properties
Color matching(Box)
Gloss 60°
Dryfilm Thickness
Toughness(T-Bend Test)
Impact Resistance (Coating Peel off)
Pencil Hardness
Solvent resistance
Adhesive Force(Cross Hatch) – Dry
72Hrs under water
8Hrs boiling water
Falling sand abrasion Resistance
Acid resistance
Alkali resistance
Mortar resistance
13. Protective Film
The Protective film protect panel when cutting, transiting, grooving and folding to avoid
mechanical damage and contaminated surface. After finishing installation, protective film
should be peeled off.
Glue Type: Modified
Acrylic based glue
Though the film protects the glue for a limited
period to avoid sticking on the Aluminum
coated surface, it is always advisable to
remove the protective film as soon as
installation is completed and must be done
within 45 days of exposure to outdoor. Beyond
exposure limit the glue may stick to ACP
surface along with degraded protective film
which may pose difficulty in removal &
cleaning.
EUROBOND uses surface protective film with
Film thickness > 0.08mm or 80 microns, black
inner and milky white outer with printed. The
black layer prevents ultraviolet degradation
and white reflects ultraviolet radiation, for
longer life of acrylic glue used.
14
14. Adhesive film
EUROBOND panel sheets adopts high strength adhesive film patented by DuPont®
Byneladhesive technology. This ensures product quality, reliability and liability of the supplier
company all the time for EUROBOND products. This film specializes one side adheres to polar
Aluminum surface and other surface adheres to non-polar LDPE surface facilitated by thermal
lamination method.
15. Core Materials
There are mainly two kinds of EUROBOND panel sheets based on the type
of core materials:
• EUROBOND Panels – Polyethylene(PE) core
• EUROBOND FR Panels – Mineral (ATH / MDH) based core
Polyethylene core for EUROBOND Panel sheets are normally used for
low-rise buildings having very low risk of fire or in building with adequate
fire fighting controls. As the Polythene core panels sheets can catch fire and
can be specified as per customer specification and demand.
When the panels sheets are made of mineral filled core, where the
concentration of mineral not less than 70% (ATH and or MDH) along with
binding polymers, then the panel becomes fire resistant due to the natural
endothermic reaction (releases water upon fire or heating) to fire shown by
the minerals. This make the panel very difficult to catch fire, even if exposed
to larger fire it limits the fire by stopping propagation and suppressing
smoke. This enables better fire management on the building affected
limiting the losses due to fire. This is why the type of panels are also called
fire retardant panels. These panels have wide application to any high rise or
small building where fire is assessed as a fire risk building. Fire risk buildings
are those which are very susceptible to risk of life and property, the
buildings are called fire risk buildings. Such as common amenity buildings,
hospitals, museums, theatres, residential buildings, hotels, schools, hostels,
business buildings, malls etc., where EUROBOND always recommends
EUROBOND FR only.
Fabrication of both EUROBOND panels and EUROBOND FR panels are
identical except few differences such as, the unit weight of the EUROBOND
FR is heavier than the conventional panels sheets and must be considered
for calculating the correct size of the support system for the façade or
celling at design stage.
16
16. Core Material of EUROBOND Panels
EUROBOND Panels uses LDPE or Polyethylene core material which is mix of high quality
extrusion – grade, LDPE and L- LDPE. These LDPE or Polyethylene are of next to virgin grade,
possessing all the properties of virgin LDPE. It possesses excellent ease of processing or
fabrication, chemical resistance and mechanical strengths. Polyethylene core for EUROBOND
Panel sheets are normally used for low rise buildings height below 15 meters, shop front
decoration, or buildings having very low risk of fire, etc., with adequate fire-fighting controls.
As the Polythene core panels sheets are combustible, so can be specified as per customer
specific requirements. Any liability such as maintaining adequate fire fighting arrangements,
complying local and national building regulations, etc. related to fire safety of EUROBOND
panels completely rests with the end customer who uses it.
Core Material of EUROBOND FR(Fire Retardant) Panels
It is new, type core material which is independently developed by EUROBOND. When the
panels sheets are made of mineral filled core, where the concentration of mineral not less than
70% ( ATH and or MDH) along with binding polymers, then the panel becomes fire resistant
due to the natural endothermic reaction (releases water upon fire or heating) to fire shown by
the minerals. It is an alloy of inorganic minerals, MDH and/or ATH, binding polymer as LDPE
co-polymers and compatibilisers, resulting compound is with very high oxygen index. This
make the panel very difficult to catch fire, even if exposed to larger fire it limits the fire by
stopping propagation and suppressing smoke. This enables better fire management on the
building affected limiting the losses due to fire. This is why the type of panels are also called
fire retardant panels.
It possesses excellent weathering resistance
and mechanical performance required in any
ACP sheet. These panels have a wide range of
applications to any high rise or small
buildings which are assessed as fire-risk
buildings. Fire risk buildings are those which
are very susceptible to risk of life and
property such as, common amenity
buildings, hospitals, museums, theatres,
residential buildings, hotels, schools,
hostels, business buildings, malls etc.,
where EUROBOND always recommends
EUROBOND FR only.
Thermal decompositon reaction (endothermic):
2AI(OH)3
- AI2
O3 + 3H2
O H= -280 cal/g
Mg(OH)2
- MgO + H2
O H= -328 cal/g
• Take heat away from the flame
• Water vapors dilute volatile polymer decomposition products (fuel)
• Form protective metal oxide layer on polymer surface
17
17. Aluminium Alloy
Eurobond is using Aluminium Alloy 3003 – H16. The
aluminium content for unalloyed aluminium not
made by a refining process is the difference between
100% and the sum of all other analyzed metallic
elements present in amount of 0.010% for more
each, expressed to the second decimal before
determining the sum.
We can also provide 1100 & 5000 series of
Aluminium Alloy.
COMPONENT
Al
Cu
Mn
Other, each
Other, total
Si + Fe
Zn
Physical Properties
Density
Mechanical Properties
Hardness, Brinell
Ultimate Tensile Strength
Tensile Yield Strength
Elongation at Break
Thermal Properties
Heat of Fusion
Melting Point
Wt. %
Min 99
0.05-0.2
Max 0.05
Max 0.05
Max 0.15
Max 0.95
Max 0.1
Metric
2.71g/cc
44
145 N/mm2
120 N/mm2
7%
390J/g
643 – 657 °c
18
18. Technical Data Sheet
1.1 Aluminium thickness
1.2 EUROBOND Weight
1.3 Max. Standard width
1.4 Standard Length
mm
Kg/m2
Mm
mm
0.25
3.8
0.50
5.6
1220,1550
2440,3050,3660
0.50
7.4
0.11 0.25 0.60
PANEL THICKNESS
PANEL DIMENSION
2.1 Panel thickness
2.2 Panel width
2.3 Panel length
2.4 Diagonal
mm
mm
mm
mm
±0.20
±2.0
-0, +4
0.20 % of actual length
PANEL DIMENSION TOLERANCES
3.1 Tensile strength tolerances (Rm)
3.2 Yield strength (Rp0.2)
3.3 Elongation (AS)
3.4 Modulus of elasticity
3.5 Rigidity (E)
N/mm²
N/mm²
%
N/mm²
KN m²
145
120
7%
70000
5.1 Visible Surface Layers 3 layers & 2 Layers PVdF 70% KYNAR - 500
MECHANICAL CHARACTERISTICS OF ALUMINIUM COVER SHEETS (0.50mm)
ALLOY AI. H16 (3003)
SURFACE PAINT CHARACTERISTICS
UNITS 3 mm 4 mm 6 mm
19
19. Technical Data Sheet
6.1 Continuous use temperature
6.2 Linear thermal expansion
(aluminium cover sheets )
Ranges from - 50°C to + 80°C
2.4mm per Meter at 100°C
PANEL THICKNESS
Average airborne
Sound transmission loss
db 24 25 26
SOUND INSULATION
DIRECTIONAL ARROWS FOR PLACING THE PANELS
7.1 Thermal insulation W/m²K 0.29
THERMAL INSULATION
3 mm
Units 4 mm 6 mm
TEMPERATURE BEHAVIOR
VISIBLE SURFACE PROTECTION
CAUTION! The placing and handling of the
panels must NECESSARILY follow the arrow
direction and is mandatory for metallic shades.
CAUTION! Film to be removed within 45 days
from installation, glue may leave traces on the top
surface & even difficult to peel the film if delayed.
The directional arrows are printed on
the protective film and at the back
of for all of the panel
Surface cover with self-adhesive film, for
protection against damage from minor
handling and fabrication scratches on
the panel sheets.
20
20. Installation & Fabrication
The process of designing the façade is mainly subjected to geometric sizes of buildings &
local wind load etc. The correct geometric size of each single panel depends upon the no of
vertical and horizontal grid structure planned behind the façade. The material (Steel or
Aluminium) and the size of the grid members decide the strength of the façade which is being
designed as per wind load calculations mostly by façade designers or architects.
Processing Method of
EUROBOND panels
Ordinary Aluminium processing &
woodworking machines and tools can be used
for fabrication of the panel.
Saw Cutting
Usually vertical panel saws, of good quality are
being used. Even portable circular saw
equipped with a system of guides can be used,
so as to ensure straight line cutting.
Shearing
Shear cutting can also be used for sizing a
large quantity of EUROBOND Panels. Some
shear drop may be observes at the cut edge.
Grooving Hand
Operated Router
Machine
This tools consist for routers that are available
in the market and are used for wood
processing. If they are equipped with special
routing bits-carbide tipped cutter- the hand
operated router can be used for a limited
number of processes. In this case, the Stability
of the tool and the guide system considerably
affect the quality of the routing. A special hand
operated router is shown in figure.
CAUTION !! To ensure proper routing/cutting the tool must be sharp enough to rough/cut
without inducing heat on to the Panel sheet during routing/cutting process. Minor heat may not
affect the panel quality, but excess heat generated may delaminate the skins on either side.
21. Installation &
Fabrication
Circular routing blades and
router bits
Several types of circular blades
and router bits are shown in the
figure, the supplier of vertical
panel saw offer special circular
blades for the routing process
of composite aluminum panels
CAUTION !! Correct routing or
grooving depth is that after the
routing plastic must be left
behind the top skin as thick as
the top Aluminum skin. In
circumstance top skin is exposed
behind the bonding side.
Bending
Bend the grooved EUROBOND
panels with jig or clamp, or bend
the portion in single stroke
uniformly.
Bending with Brake Press
While bending to the EUROBOND
panels with press brake, use of
top die having the desired radius
with proper backing support.
22
22. Installation & Fabrication
Bending With 3- Roller Bender
EUROBOND Panels are bent in 3 – Roller bending machine for large size bending radius.
Mostly the minimum bending radius would be 100mm beyond which the panel may crack.
CAUTION !!! 3 roller bending require protective film on either side, Rollers must be error-free
and proper skilled person can achieve the desired bending requirement.
Fastening / Riveting & Bolting
EUROBOND Panels can be
fastened together or joined to
aluminium extruded elements
with blind rivets which are
quite common to aluminium
construction works. Use of either
blind or pop rivets have
advantages of reducing labor
cost, for it enables work from
one direction as shown in the
figure, it also reduces the shock
effect on the structure and
lowers the potential for surface
damage.
Welding
EUROBOND Panels edges can
be joined by welding the core
with the help of Hot Jet Gun.
23
23. Installation & Fabrication
Installation Details
Method 1:
4mm THK ALUMINIUM POP RIVET
20 x 20 x 20mm THK ALUMINIUM CLEAT
4mm THK EUROBOND Panel
SILICON WITH BACKING ROD
24
24. Method 2 & Method 3:
Cassette fixing for Eurobond Aluminium Panel Sheets, improved wind and damp
proof properties. Convenient mobile fasteners.
Welding
EUROBOND Panels edges can be joined by welding the core with the help of hot Jet Gun.
Installation & Fabrication
25
25. Installation & Fabrication
Rout and Return fold can be done with a flat Eurobond Aluminium Panel Sheet. Typically, a
continuous V - shaped routed groove is made around the entire panel perimeter at a distance
of one inch from panel edges. Then the corners are removed and the edges are folded to
create a one inch deep "panel". Then corners are reinforced with riveted aluminium angle clits
to stiffen the panel unit.
Rout and Return are then caulked and sealed with correct sealants as specified by architects
to achieve proper sealing screen which prevent water/moisture penetration .
26
26. M8X25mm LONG NUT & BOLT
40X40 4MM THK X 100MM
LONG ALUINIUM CONTINUOUS ANGLE
25mm LONG SCREW
MB X65mm LONG ANCHOR BOLT ALUMNIUM POP RIVET
Installation & Fabrication
27
32. Building situated
Rural area
Urban area
Low rainfall and / coastal area
Heavily industrialized area
Wash frequency
1-2 times / year
2 -3 times / year
3-4 times / year
6 -8 times / year
Cleaning Methods
Scope
This manual is applicable to the cleaning and maintenance procedure for the external
cladding of EUROBOND coated by PVdF.
Routine cleaning of the EUROBOND panel surface is recommended. It may be washed with
solution of water and detergent, followed by clean water rinse. The frequency with which
cleaning is to be carried out as per the degree of contamination.
Every cleaning operation must be followed by a through rinse of clean water to ensure the
removal of all remnants of the cleaning agent. A final wipe down by means of a sponge,
leather or wiper is necessary to avoid water stains
CAUTION !!!Do not clean when sun – heated surface (above 40°C) to avoid rapid drying
which may lead to stain formation on the APS.
General Notes
PVdF Coatings or any factory applied coatings SMP or Polyester or Acrylic resin or normal
organic coatings on Aluminium will not attract dirt, however, the level of dirt or soil depends
largely on the local atmospheric conditions where the building exits.
In heavily industrialized areas, coastal areas and the area where construction works are being
carried out, it might be necessary to increase the cleaning frequency, not only for the sake of
appearance but also for the purpose of removing the dirt and pollutants deposited on the
panel surface.
Very often, rainfall is effective to remove dirt and to keep the external cladding clean. In areas
of low rainfall, this effect may not be expected and the cleaning frequency might be
increased. Even in the same building, the portions which are receiving direct sight and areas
at lower level might be cleaned more frequently. And less obvious portions might be cleaned
at some instances. These factors would determine the cleaning schedule.
In planning the actual cleaning schedule of external cladding, the schedule might be clubbed
with cleaning operations for glass and painted aluminium components as well.
Cleaning frequency
Cleaning will be required more often in the following areas in general:
• Areas of low rainfall
• Heavily industrialized areas
• The areas where construction works are being carried out.
• Foggy coastal regions with frequency cycles of condensation.
33
33. Building situated
Rural area
Urban area
Low rainfall and / coastal area
Heavily industrialized area
Wash frequency
1-2 times / year
2 -3 times / year
3-4 times / year
6 -8 times / year
Cleaning Methods
Scope
This manual is applicable to the cleaning and maintenance procedure for the external
cladding of EUROBOND coated by PVdF.
Routine cleaning of the EUROBOND panel surface is recommended. It may be washed with
solution of water and detergent, followed by clean water rinse. The frequency with which
cleaning is to be carried out as per the degree of contamination.
Every cleaning operation must be followed by a through rinse of clean water to ensure the
removal of all remnants of the cleaning agent. A final wipe down by means of a sponge,
leather or wiper is necessary to avoid water stains
CAUTION !!!Do not clean when sun – heated surface (above 40°C) to avoid rapid drying
which may lead to stain formation on the APS.
General Notes
PVdF Coatings or any factory applied coatings SMP or Polyester or Acrylic resin or normal
organic coatings on Aluminium will not attract dirt, however, the level of dirt or soil depends
largely on the local atmospheric conditions where the building exits.
In heavily industrialized areas, coastal areas and the area where construction works are being
carried out, it might be necessary to increase the cleaning frequency, not only for the sake of
appearance but also for the purpose of removing the dirt and pollutants deposited on the
panel surface.
Very often, rainfall is effective to remove dirt and to keep the external cladding clean. In areas
of low rainfall, this effect may not be expected and the cleaning frequency might be
increased. Even in the same building, the portions which are receiving direct sight and areas
at lower level might be cleaned more frequently. And less obvious portions might be cleaned
at some instances. These factors would determine the cleaning schedule.
In planning the actual cleaning schedule of external cladding, the schedule might be clubbed
with cleaning operations for glass and painted aluminium components as well.
Cleaning frequency
Cleaning will be required more often in the following areas in general:
• Areas of low rainfall
• Heavily industrialized areas
• The areas where construction works are being carried out.
• Foggy coastal regions with frequency cycles of condensation.
33
34. Quick Guide to Cleaning Operation:
No generic method would be suitable for all kinds of panels soiled by the environment, a
sample test patch cleaning can be done to determine cleaning agents.
1. Water spray rinsing and cleaning
2. Liquid or powder mild detergent mixed water spraying (if required)
3. Mild sweeping action with soft cloth and ensure all the time cloth must be clean and soft
to ensure no scratches on the coated surface.
4. Again Water spray rinsing and cleaning to remove leftover detergents
5. Moping surface with wipers or soft cloth to dry to avoid the water stains on the surface
Note1: Specific stains do not go, especially pan-masala spits, they have to be patch tested
and then cleaned stains one area after another.
Note2: Ensure the SPFs are removed within 45 days of installation, otherwise SPF will degrade
and start breaking while removal, wasting a lot of time. And glue may stick on the surface
which is much more difficult to remove.
Note3: To remove glue like substance use mild detergent along with kerosene (no petrol or
Diesel) mix in ratio 50:50 then use soft cloth slowly to remove glue stains.