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FISH PROCESSING TECHNOLOGY
BISHAL POKHREL, M.SC. THIRD SEMESTER
CENTRAL DEPARTMENT OF ZOOLOGY
TRIBHUVAN UNIVERSITY, KIRTIPUR
1
Introduction
 The term fish processing refers to the processes associated with fish and fish
products between the time fish are caught or harvested, and the time the final
product is delivered to the customer. Although the term refers specifically to fish,
in practice it is extended to cover any aquatic organisms harvested for commercial
purposes, whether caught in wild fisheries or harvested from aquaculture or fish
farming.
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Post harvest fish spoilage
 Fisheries play a significant role in food security, livelihood, and source of income in
developing countries.
 The massively grown demand for animal protein and improved technologies in the
sector played a significant role for the industries growth. World per capita fish
supply grown rapidly in the last decades and bypass world population growth.s
 The aquaculture sector played an important role in the fisheries sector rapid
growth. Small-scale fisheries operating mostly in the developing countries
accounts half of the total fish production globally. These small-scale fisheries are
facing many challenges these days. These challenges include post-harvest losses
(PHL, illegal fishing, and over fishing.
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3
 As one of the, most limiting constraint of the fisheries sector, PHL indicates a fish
that is either discarded or sold at a lower price due to many factors.
 PHL require a great concern because it is a loss of an essential animal protein that
should be consumed or sold in a faire price. It causes a massive economic loss to
fishermen, and traders globally .
 he most frequent types of PHL are physical loss, quality loss, nutritional and
market force loss.
 Among many reasons, High environmental temperature, extended storage without
preservatives, predators, insect infestation, increased production and lack of
market are the main causes of PHL
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 Small-scale fisheries (SSFs) account for more than half of total fish production in
the world. The sector is a major source of food fish, income and employment to
many millions of people, especially in developing countries. Despite their
importance in terms of poverty alleviation and food security, SSFs are facing a
host of challenges, including: overfishing, illegal unreported and unregulated (IUU)
fishing, conflicts with industrial fisheries, and high levels of post-harvest fisheries
losses (PHFLs).
 Post-harvest fisheries losses are of great concern because they equate to a loss of
valuable animal protein for consumers and lost income for fishers, processors and
traders. Reducing losses is therefore an important development goal in the
fisheries sector.
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 Post-harvest fish losses are often caused by biochemical and microbiological
spoilage changes that occur in fish after death.
 A live fish has natural defence mechanisms that help to prevent spoilage.
However, once a fish dies, its defence mechanisms stop and enzymatic, oxidative
and microbiological spoilage begins to cause quality deterioration.
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Several factors tend to influence the rate of spoilage of fresh fish:
 Time: duration between death and final use or consumption. Even if fish are
chilled using ice, they will gradually spoil over time; processed fish quality also
deteriorates over time.
 Temperature abuse: High ambient temperatures, such as 20 °C, create favourable
conditions for fish spoilage. Low temperatures, such as 5 °C and below, slow the
action of bacteria and the rate of spoilage, helping to reduce losses.
 Handling practices: Poor handling practices lead to sustained and increased
microbial contamination, hastening the spoilage rate of fish. Such practices
include: using dirty canoes, equipment, fish boxes and baskets; not washing fish;
washing fish in dirty water; placing fish on dirty surfaces; and physically damaging
fish by throwing or standing on them.
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 Besides spoilage, PHFLs are caused by:
 poor processing techniques damaging fish;
 animal predation and insect infestation;
 inadequate packaging and storage practices leading to damage of the end
product;
 market dynamics, especially fluctuations in demand and supply of fish and fish
products, affect price and therefore income.
 Delays in hauling nets result in poor-quality fish and thus quality loss.
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 Causative factors of spoilage
 Spoilage and freshness are the two qualities that have to be clearly defined. A fresh product is defined as the
whose original characters remain unchanged. Spoilage therefore is the indicative of post harvest change. This
change may be graded as the change from absolute freshness to limits of acceptability to unacceptability.
Spoilage is usually accompanied by change in physical characteristics. Change in colour, odour, texture, colour
eyes, color of gills and softness of the muscle are some of the characteristics observed in spoiled fish. Spoilage
caused by the action of enzymes, bacteria and chemicals present in the fish. In addition, the following factors
contribute to spoilage of fish.
 High moisture content
 High fat content
 High protein content
 Weak muscle tissue
 Ambient temperature
 Unhygienic handling
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Postmortem changes in fish
 Sensory changes
 Autolytic changes
 Bacteriological changes
 Lipid oxidation and hydrolysis
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Sensory changes
 Sensory changes are those perceived with the senses, i.e., appearance, odor,
texture and taste.
 The Rigor mortis is a physical effect on the muscle tissue of fish caused by
chemical changes following the death.
 In live fish, its movements are controlled by chemical signals which cause the
eythmic contraction (stiffing) and relaxation of the muscles. This produces
swimming action.
 After the death, the normal circulatory system breaks down and chemical
signals leak into the muscle causing them to stiffen. Mouth opens and the
opercula preads out. This process is known as Rigor Mortis.
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 In other words, in live fish the glycogen present in the muscle is converted to carbon dioxide,
water and energy rich organic compound Adenosine Triphosphate (ATP) after supply of oxygen to
the cells. After the death of fish, the blood circulation stops and the supply of oxygen is prevented.
The enzymes present in the muscle convert glycogen into lactic acid. The pH of the fish muscle
falls. The formation of the lactic acid continues till the supply of glycogen is completely used up.
 It has been found that the acidity due to lactic acid formed during rigor mortis is bactericidal and
helps in prolongation of rigor.
 This condition usually lasts for a day or more and then rigor resolves.
 The effect of temperature on rigor is not uniform. In the case of cod (Gadus morhua) , high
temperatures give a fast onset and a very strong rigor mortis.
 It has generally been accepted that the onset and duration of rigor mortis are more rapid at high
temperatures, but observations, especially on tropical fish show the opposite effect of temperature
with regard to the onset of rigor. It is evident that in these species the onset of rigor is accelerated
at 0°C compared to 10°C (Poulter et al., 1982; Iwamoto et al., 1987).
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 Abe and Okuma (1991) have shown that onset of rigor mortis in carp
(Cyprinus carpio) depends on the difference in sea temperature and storage
temperature. When the difference is large the time from death to onset of rigor is
short and vice versa.
 Rigor mortis starts immediately or shortly after death if the fish is starved and the
glycogen reserves are depleted, or if the fish is stressed. The method used for
stunning and killing the fish also influences the onset of rigor. Stunning and killing
by hypothermia (the fish is killed in iced water) give the fastest onset of rigor,
while a blow on the head gives a delay of up to 18 hours (Azam et al., 1990;
Proctor et al., 1992).
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 The technological significance of rigor mortis is of major importance when the fish
is filleted before or in rigor.
 In rigor the fish body will be completely stiff; the filleting yield will be very poor,
and rough handling can cause gaping.
 If the fillets are removed from the bone pre-rigor the muscle can contract freely
and the fillets will shorten following the onset of rigor.
 Dark muscle may shrink up to 52 % and white muscle up to 15 % of the original
length (Buttkus, 1963).
 If the fish is cooked pre-rigor the texture will be very soft and pasty. In contrast,
the texture is tough but not dry when the fish is cooked in rigor.
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Autolytic changes
 Autolysis means "self-digestion". It has been known for many years that there are
at least two types of fish spoilage: bacterial and enzymatic.
 After the completion of rigor mortis, muscle stiffness gradually decreases
accompanied by increase in pH, ending up in softening of muscle. This is
followed by breakdown of proteins by enzymes. This process is called as
autolysis.
 Thus autolysis can be described as an internal breakdown of the structure of the
protein and fats due to a complex series of reactions by enzymes. Autolysis of
protein starts immediately after rigor and creates favorable conditions for the
growth of bacteria.
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 The resolution of rigor is a process still not completely understood but always results in
the subsequent softening (relaxation) of the muscle tissue and is thought to be related
to the activation of one or more of the naturally-occurring muscle enzymes, digesting
away certain components of the rigor mortis complex.
 The softening of the muscle during resolution of rigor (and eventually spoilage
processes) is coincidental with the autolytic changes.
 Among the changes, one of the first to be recognized was the degradation of ATP-
related compounds in a more-or-less predictable manner after death, degradation of
ATP to form ADP, AMP, IMP, inosine (Ino) and hypoxanthine (Hx).
 The degradation of ATP catabolites proceeds in the same manner with most fish but the
speed of each individual reaction (from one catabolite to another) greatly varies from
one species to another and often progresses coincidentally with the perceived level of
spoilage as determined by trained analysts.
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 Saito et al. (1959) were the first to observe this pattern and to develop a formula for fish freshness
based on these autolytic changes:
 where [ATP], [ADP], [AMP], [IMP], [Ino] and [Hx] represent the relative concentrations of these
compounds in fish muscle measured at various times during chilled storage.
 The K or "freshness" index gives a relative freshness rating based primarily on the autolytic changes
which take place during post mortem storage of the muscle. Thus, the higher the K value, the lower
the freshness level.
 Hx is considered to have a direct effect on the perceived bitter off-flavour of spoiled fish (Hughes and
Jones, 1966).
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 It is now widely accepted that IMP is responsible for the desirable fresh fish flavour
which is only present in top quality seafood.
 None of the nucleotide catabolites are considered to be related to the perceived
changes in texture during the autolytic process except of course ATP whose loss is
associated with rigor mortis.
 Autolytic changes involving proteolytic enzymes
 Many proteases have been isolated from fish muscle and the effects of proteolytic
breakdown are often related to extensive softening of the tissue.
 Enzymatic action also causes decomposition in the fish known as belly bursting. The
belly bursting is caused by the action of digestive enzymes present in the gut of the
fish
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 Cathepsins
 Although several proteolytic enzymes have been discovered in the fish tissues, it
has perhaps been the cathepsins which have been described most often.
 The cathepsins are "acid" proteases usually found packaged in tiny,
submicroscopic organelles called lysozomes.
 In living tissue, lysozomal proteases are believed to be responsible for protein
breakdown at sites of injury. Thus cathepsins are for the most part inactive in
living tissue but become released into the cell juices upon physical abuse or
freezing of post mortem muscle.
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 Cathepsins D and L are believed to play a major role in the autolytic
degradation of fish tissue since most of the other cathepsins have a relatively
narrow pH range of activity far too low to be of physiological significance.
 Calpains
 A second group of intracellular proteases called "calpains" or "calcium
activated factor" (CAF) has recently been associated with fish muscle autolysis
and is found in meats, finfish and crustaceans.
 Tenderness is probably the most important quality characteristic of red meat.
has been known for nearly a century that post mortem aging of red meat
results in the tenderization process. Calpains have been found primarily
responsible for the post mortem autolysis of meat through digestion of the
z- line proteins of the myofibril.
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 Collagenases
 The flesh of teleost fish is divided into blocks of muscle cells separated into
"flakes" or myotomes by connective tissue called myocommata.
 Each muscle cell or fibre is surrounded with connective tissue which attaches to
the myocommata at the ends of the cells by means of fine collagenous fibrils.
 During chilled storage, these fibrils deteriorate
2/12/2021
21
2/12/2021
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Enzyme(s) Substrate Changes Encountered Prevention/Inhibition
glycolytic enzymes glycogen
production of lactic acid, pH of tissue drops, loss
of water-holding capacity in musclehigh
temperature rigor may result in gaping
fish should be allowed to pass through rigor at
temperatures as close to 0°C as practically
possiblepre-rigor stress must be avoided
autolytic enzymes, involved in nucleotide
breakdown
ATP
ADP
AMP
IMP
loss of fresh fish flavour, gradual production
of bitternes with Hx (later stages)
same as aboverough handling or crushing
accelerates breakdown
cathepsins proteins, peptides
softening of tissue making processing difficult or
impossible
rough handling during storage and discharge
chymotrypsin, trypsin, carboxy-peptidases proteins, peptides
autolysis of visceral cavity in pelagics (belly-
bursting)
problem increased with freezing/thawing or long-
term chill storage
calpain myofibrillar proteins softening, molt-induced softening in crustaceans removal of calcium thus preventing activation?
collagenases connective tissue gaping" of filletssoftening
connective tissue degradation related to time
and temperature of chilled storage
TMAO demethylase TMAO
formaldehyde-induced toughening of frozen
gadoid fish
store fish at temperature <= -30°Cphysical
abuse and freezing/thawing accelerate
formaldehyde-induced toughening
2/12/2021
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Bacterial changes
 The bacterial flora of live fish
 Microorganisms are found on all the outer surfaces (skin and gills) and in the intestines
of live and newly caught fish.
 The total number of organisms vary enormously and Liston (1980) states a normal
range of 102-107 cfu (colony forming units)/cm2 on the skin surface.
 The gills and the intestines both contain between 103 and 109 cfu/g (Shewan, 1962).
 The bacterial flora on newly-caught fish depends on the environment in which it is
caught rather than on the fish species (Shewan, 1977).
 Many different bacterial species can be found on the fish surfaces. The bacteria on
temperate water fish are all classified according to their growth temperature range as
either psychrotrophs or psychrophiles.
2/12/2021
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 In warmer waters, higher numbers of mesophiles can be isolated. The microflora
on temperate water fish is dominated by psychrotrophic Gram-negative
rodshaped bacteria belonging to the genera Pseudomonas, Moraxella,
Acinetobacter, Shewanella and Flavobacterium. Members of the Vibrionaceae
(Vibrio and Photobacterium) and the Aeromonadaceae (Aeromonas spp.)
 Gram-positive organisms as Bacillus, Micrococcus, Clostridium, Lactobacillus and
coryneforms can also be found in varying proportions,
 In general, Gram-negative bacteria dominate the microflora.
2/12/2021
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 Microbial invasion
 The flesh of healthy live or newly-caught fish is sterile as the immune system of
the fish prevents the bacteria from growing in the flesh.
 When the fish dies, the immune system collapses and bacteria are allowed to
proliferate freely.
 Fish spoil at very different rates and differences in surface properties of fish have
been proposed to explain this. Fragile integument possessing fishes spoils
compared to robust dermis and epidermis possessed fishes.
2/12/2021
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 The important changes brought out by the action of the bacteria in fish are as
follows.
 Reduction of TMAO to TMA : Reduction of TMAO is mainly carried out by
bacterial belonging to the genera Photobactetium, Vibrio S. Putrefaciens,
Aeromonas and intestinal bacteria of the Enterobacteriaceae.
 The development of TMA is in many fish species paralleled by a production of
hypoxanthine.
 Breakdown of Amino Acids and formation of Primary Amines
 The bacterial action of amino acids present in the fish muscle leads to formation
of primary amines. Examples are formation of histamine from histidine, arginine
from glutamic acid etc. This bacterial action may cause food poisoning in extreme
cases.
2/12/2021
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 Breakdown in Urea: The high concentration of urea in the flesh of some fishes is
degraded to ammonia by the microorganisms. The formation of ammonia is
accompanied by an offensive odour.
 Table below shows Substrate and off-odour/off-flavour compounds produced by
bacteria during spoilage of fish
2/12/2021
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Substrate Compounds produced by bacterial action
TMAO TMA
cysteine H2S
methionine CH3SH, (CH3)2S
carbohydrates and lactate acetate, CO2, H2O
inosine, IMP hypoxanthine
amino-acid s (glycine, serine, leucine) esters, ketones, aldehydes
amino-acids, urea NH3
 Typical spoilage compounds during spoilage of fresh fish stored aerobically or
packed in ice or at ambient temperature
2/12/2021
29
Specific spoilage organism Typical spoilage compounds
Shewanella putrefaciens TMA, H2S, CH3SH, (CH3)2S, Hx
Photobacterium phosphoreum TMA, Hx
Pseudomonas spp. ketones, aldehydes, esters, non-H2S sulphides
Vibrionaceae TMA, H2S
anaerobic spoilers NH3, acetic, butyric and propionic acid
Lipid oxidation and hydrolysis
 The two distinct reactions in fish lipids of importance for quality deterioration are:
oxidation and hydrolysis
 They result in production of a range of substances among which some have
unpleasant (rancid) taste and smell. Some may also contribute to texture changes
by binding covalently to fish muscle proteins. The various reactions are
either nonenzymatic or catalyzed by microbial enzymes or
by intracellular or digestive enzymes from the fish themselves. The relative
significance of these reactions, therefore, mainly depends on fish species and
storage temperature.
2/12/2021
30
 Oxidation: The large amount of polyunsaturated fatty acid found in fish lipids
makes them highly susceptible to oxidation by an autocatalytic mechanism
 The process is initiated as described below by abstraction of a hydrogen atom
from the central carbon of the pentadiene structure found in most fatty acid acyl
chains containing more than one double bond:
 -CH = CH-CH2-CH = CH- -CH = CH-CH-CH = CH- + H
2/12/2021
31
·
 Contrary to the native molecule, the lipid radical (L) reacts very quickly with
atmospheric oxygen making a peroxy-radical (LOO) which again may abstract a
hydrogen from another acyl chain resulting in a lipid hydroperoxide (LOOH) and a
new radical L. This propagation continues until one of the radicals is removed by
reaction with another radical or with an antioxidant (AH) whose resulting radical
(A) is much less reactive. The hydroperoxides produced in relatively large amounts
during propagation are tasteless, and it is therefore perhaps not surprising that
the widely used "peroxide value" usually correlates rather poorly to sensorial
properties.
2/12/2021
32
2/12/2021
33
The hydroperoxides are readily broken down, catalyzed by
heavy metal ions, to secondary autoxidation products of
shorter carbon chain-length. These secondary products -
mostly aldehydes, ketones, alcohols, small carboxylic acids
and alkanes - give rise to a very broad odour spectrum and in
some cases to a yellowish discoloration. Several of the
aldehydes can be determined as "thiobarbituric acid-reactive
substances
 Hydrolysis: During storage, a considerable amount of free fatty acids (FFA)
appears. The phenomenon is more profound in ungutted than in gutted fish
probably because of the involvement of digestive enzymes. Triglyceride in the
depot fat is cleaved by triglyceride lipase originating from the digestive tract or
excreted by certain microorganisms. Cellular lipases may also play a minor role.
2/12/2021
34
Quality score
2/12/2021
35
The scale is numbered from 0 to 10, 10
indicating absolute freshness, 8 good
quality and 6 a neutral tasteless fish. The
rejection level is 4. Using the scale in this
way the graph becomes S-shaped
indicating a fast degradation of the fish
during the first phase, a slower rate in
phase 2 and 3 and finally a high rate when
the fish is spoiled.
A numbered scale may be used for the
sensory evaluation of cooked fish as shown
in Figure.

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Fish processing technology

  • 1. FISH PROCESSING TECHNOLOGY BISHAL POKHREL, M.SC. THIRD SEMESTER CENTRAL DEPARTMENT OF ZOOLOGY TRIBHUVAN UNIVERSITY, KIRTIPUR 1
  • 2. Introduction  The term fish processing refers to the processes associated with fish and fish products between the time fish are caught or harvested, and the time the final product is delivered to the customer. Although the term refers specifically to fish, in practice it is extended to cover any aquatic organisms harvested for commercial purposes, whether caught in wild fisheries or harvested from aquaculture or fish farming. 2/12/2021 2
  • 3. Post harvest fish spoilage  Fisheries play a significant role in food security, livelihood, and source of income in developing countries.  The massively grown demand for animal protein and improved technologies in the sector played a significant role for the industries growth. World per capita fish supply grown rapidly in the last decades and bypass world population growth.s  The aquaculture sector played an important role in the fisheries sector rapid growth. Small-scale fisheries operating mostly in the developing countries accounts half of the total fish production globally. These small-scale fisheries are facing many challenges these days. These challenges include post-harvest losses (PHL, illegal fishing, and over fishing. 2/12/2021 3
  • 4.  As one of the, most limiting constraint of the fisheries sector, PHL indicates a fish that is either discarded or sold at a lower price due to many factors.  PHL require a great concern because it is a loss of an essential animal protein that should be consumed or sold in a faire price. It causes a massive economic loss to fishermen, and traders globally .  he most frequent types of PHL are physical loss, quality loss, nutritional and market force loss.  Among many reasons, High environmental temperature, extended storage without preservatives, predators, insect infestation, increased production and lack of market are the main causes of PHL 2/12/2021 4
  • 5.  Small-scale fisheries (SSFs) account for more than half of total fish production in the world. The sector is a major source of food fish, income and employment to many millions of people, especially in developing countries. Despite their importance in terms of poverty alleviation and food security, SSFs are facing a host of challenges, including: overfishing, illegal unreported and unregulated (IUU) fishing, conflicts with industrial fisheries, and high levels of post-harvest fisheries losses (PHFLs).  Post-harvest fisheries losses are of great concern because they equate to a loss of valuable animal protein for consumers and lost income for fishers, processors and traders. Reducing losses is therefore an important development goal in the fisheries sector. 2/12/2021 5
  • 6.  Post-harvest fish losses are often caused by biochemical and microbiological spoilage changes that occur in fish after death.  A live fish has natural defence mechanisms that help to prevent spoilage. However, once a fish dies, its defence mechanisms stop and enzymatic, oxidative and microbiological spoilage begins to cause quality deterioration. 2/12/2021 6
  • 7. Several factors tend to influence the rate of spoilage of fresh fish:  Time: duration between death and final use or consumption. Even if fish are chilled using ice, they will gradually spoil over time; processed fish quality also deteriorates over time.  Temperature abuse: High ambient temperatures, such as 20 °C, create favourable conditions for fish spoilage. Low temperatures, such as 5 °C and below, slow the action of bacteria and the rate of spoilage, helping to reduce losses.  Handling practices: Poor handling practices lead to sustained and increased microbial contamination, hastening the spoilage rate of fish. Such practices include: using dirty canoes, equipment, fish boxes and baskets; not washing fish; washing fish in dirty water; placing fish on dirty surfaces; and physically damaging fish by throwing or standing on them. 2/12/2021 7
  • 8.  Besides spoilage, PHFLs are caused by:  poor processing techniques damaging fish;  animal predation and insect infestation;  inadequate packaging and storage practices leading to damage of the end product;  market dynamics, especially fluctuations in demand and supply of fish and fish products, affect price and therefore income.  Delays in hauling nets result in poor-quality fish and thus quality loss. 2/12/2021 8
  • 9.  Causative factors of spoilage  Spoilage and freshness are the two qualities that have to be clearly defined. A fresh product is defined as the whose original characters remain unchanged. Spoilage therefore is the indicative of post harvest change. This change may be graded as the change from absolute freshness to limits of acceptability to unacceptability. Spoilage is usually accompanied by change in physical characteristics. Change in colour, odour, texture, colour eyes, color of gills and softness of the muscle are some of the characteristics observed in spoiled fish. Spoilage caused by the action of enzymes, bacteria and chemicals present in the fish. In addition, the following factors contribute to spoilage of fish.  High moisture content  High fat content  High protein content  Weak muscle tissue  Ambient temperature  Unhygienic handling 2/12/2021 9
  • 10. Postmortem changes in fish  Sensory changes  Autolytic changes  Bacteriological changes  Lipid oxidation and hydrolysis 2/12/2021 10
  • 11. Sensory changes  Sensory changes are those perceived with the senses, i.e., appearance, odor, texture and taste.  The Rigor mortis is a physical effect on the muscle tissue of fish caused by chemical changes following the death.  In live fish, its movements are controlled by chemical signals which cause the eythmic contraction (stiffing) and relaxation of the muscles. This produces swimming action.  After the death, the normal circulatory system breaks down and chemical signals leak into the muscle causing them to stiffen. Mouth opens and the opercula preads out. This process is known as Rigor Mortis. 2/12/2021 11
  • 12.  In other words, in live fish the glycogen present in the muscle is converted to carbon dioxide, water and energy rich organic compound Adenosine Triphosphate (ATP) after supply of oxygen to the cells. After the death of fish, the blood circulation stops and the supply of oxygen is prevented. The enzymes present in the muscle convert glycogen into lactic acid. The pH of the fish muscle falls. The formation of the lactic acid continues till the supply of glycogen is completely used up.  It has been found that the acidity due to lactic acid formed during rigor mortis is bactericidal and helps in prolongation of rigor.  This condition usually lasts for a day or more and then rigor resolves.  The effect of temperature on rigor is not uniform. In the case of cod (Gadus morhua) , high temperatures give a fast onset and a very strong rigor mortis.  It has generally been accepted that the onset and duration of rigor mortis are more rapid at high temperatures, but observations, especially on tropical fish show the opposite effect of temperature with regard to the onset of rigor. It is evident that in these species the onset of rigor is accelerated at 0°C compared to 10°C (Poulter et al., 1982; Iwamoto et al., 1987). 2/12/2021 12
  • 13.  Abe and Okuma (1991) have shown that onset of rigor mortis in carp (Cyprinus carpio) depends on the difference in sea temperature and storage temperature. When the difference is large the time from death to onset of rigor is short and vice versa.  Rigor mortis starts immediately or shortly after death if the fish is starved and the glycogen reserves are depleted, or if the fish is stressed. The method used for stunning and killing the fish also influences the onset of rigor. Stunning and killing by hypothermia (the fish is killed in iced water) give the fastest onset of rigor, while a blow on the head gives a delay of up to 18 hours (Azam et al., 1990; Proctor et al., 1992). 2/12/2021 13
  • 14.  The technological significance of rigor mortis is of major importance when the fish is filleted before or in rigor.  In rigor the fish body will be completely stiff; the filleting yield will be very poor, and rough handling can cause gaping.  If the fillets are removed from the bone pre-rigor the muscle can contract freely and the fillets will shorten following the onset of rigor.  Dark muscle may shrink up to 52 % and white muscle up to 15 % of the original length (Buttkus, 1963).  If the fish is cooked pre-rigor the texture will be very soft and pasty. In contrast, the texture is tough but not dry when the fish is cooked in rigor. 2/12/2021 14
  • 15. Autolytic changes  Autolysis means "self-digestion". It has been known for many years that there are at least two types of fish spoilage: bacterial and enzymatic.  After the completion of rigor mortis, muscle stiffness gradually decreases accompanied by increase in pH, ending up in softening of muscle. This is followed by breakdown of proteins by enzymes. This process is called as autolysis.  Thus autolysis can be described as an internal breakdown of the structure of the protein and fats due to a complex series of reactions by enzymes. Autolysis of protein starts immediately after rigor and creates favorable conditions for the growth of bacteria. 2/12/2021 15
  • 16.  The resolution of rigor is a process still not completely understood but always results in the subsequent softening (relaxation) of the muscle tissue and is thought to be related to the activation of one or more of the naturally-occurring muscle enzymes, digesting away certain components of the rigor mortis complex.  The softening of the muscle during resolution of rigor (and eventually spoilage processes) is coincidental with the autolytic changes.  Among the changes, one of the first to be recognized was the degradation of ATP- related compounds in a more-or-less predictable manner after death, degradation of ATP to form ADP, AMP, IMP, inosine (Ino) and hypoxanthine (Hx).  The degradation of ATP catabolites proceeds in the same manner with most fish but the speed of each individual reaction (from one catabolite to another) greatly varies from one species to another and often progresses coincidentally with the perceived level of spoilage as determined by trained analysts. 2/12/2021 16
  • 17.  Saito et al. (1959) were the first to observe this pattern and to develop a formula for fish freshness based on these autolytic changes:  where [ATP], [ADP], [AMP], [IMP], [Ino] and [Hx] represent the relative concentrations of these compounds in fish muscle measured at various times during chilled storage.  The K or "freshness" index gives a relative freshness rating based primarily on the autolytic changes which take place during post mortem storage of the muscle. Thus, the higher the K value, the lower the freshness level.  Hx is considered to have a direct effect on the perceived bitter off-flavour of spoiled fish (Hughes and Jones, 1966). 2/12/2021 17
  • 18.  It is now widely accepted that IMP is responsible for the desirable fresh fish flavour which is only present in top quality seafood.  None of the nucleotide catabolites are considered to be related to the perceived changes in texture during the autolytic process except of course ATP whose loss is associated with rigor mortis.  Autolytic changes involving proteolytic enzymes  Many proteases have been isolated from fish muscle and the effects of proteolytic breakdown are often related to extensive softening of the tissue.  Enzymatic action also causes decomposition in the fish known as belly bursting. The belly bursting is caused by the action of digestive enzymes present in the gut of the fish 2/12/2021 18
  • 19.  Cathepsins  Although several proteolytic enzymes have been discovered in the fish tissues, it has perhaps been the cathepsins which have been described most often.  The cathepsins are "acid" proteases usually found packaged in tiny, submicroscopic organelles called lysozomes.  In living tissue, lysozomal proteases are believed to be responsible for protein breakdown at sites of injury. Thus cathepsins are for the most part inactive in living tissue but become released into the cell juices upon physical abuse or freezing of post mortem muscle. 2/12/2021 19
  • 20.  Cathepsins D and L are believed to play a major role in the autolytic degradation of fish tissue since most of the other cathepsins have a relatively narrow pH range of activity far too low to be of physiological significance.  Calpains  A second group of intracellular proteases called "calpains" or "calcium activated factor" (CAF) has recently been associated with fish muscle autolysis and is found in meats, finfish and crustaceans.  Tenderness is probably the most important quality characteristic of red meat. has been known for nearly a century that post mortem aging of red meat results in the tenderization process. Calpains have been found primarily responsible for the post mortem autolysis of meat through digestion of the z- line proteins of the myofibril. 2/12/2021 20
  • 21.  Collagenases  The flesh of teleost fish is divided into blocks of muscle cells separated into "flakes" or myotomes by connective tissue called myocommata.  Each muscle cell or fibre is surrounded with connective tissue which attaches to the myocommata at the ends of the cells by means of fine collagenous fibrils.  During chilled storage, these fibrils deteriorate 2/12/2021 21
  • 23. Enzyme(s) Substrate Changes Encountered Prevention/Inhibition glycolytic enzymes glycogen production of lactic acid, pH of tissue drops, loss of water-holding capacity in musclehigh temperature rigor may result in gaping fish should be allowed to pass through rigor at temperatures as close to 0°C as practically possiblepre-rigor stress must be avoided autolytic enzymes, involved in nucleotide breakdown ATP ADP AMP IMP loss of fresh fish flavour, gradual production of bitternes with Hx (later stages) same as aboverough handling or crushing accelerates breakdown cathepsins proteins, peptides softening of tissue making processing difficult or impossible rough handling during storage and discharge chymotrypsin, trypsin, carboxy-peptidases proteins, peptides autolysis of visceral cavity in pelagics (belly- bursting) problem increased with freezing/thawing or long- term chill storage calpain myofibrillar proteins softening, molt-induced softening in crustaceans removal of calcium thus preventing activation? collagenases connective tissue gaping" of filletssoftening connective tissue degradation related to time and temperature of chilled storage TMAO demethylase TMAO formaldehyde-induced toughening of frozen gadoid fish store fish at temperature <= -30°Cphysical abuse and freezing/thawing accelerate formaldehyde-induced toughening 2/12/2021 23
  • 24. Bacterial changes  The bacterial flora of live fish  Microorganisms are found on all the outer surfaces (skin and gills) and in the intestines of live and newly caught fish.  The total number of organisms vary enormously and Liston (1980) states a normal range of 102-107 cfu (colony forming units)/cm2 on the skin surface.  The gills and the intestines both contain between 103 and 109 cfu/g (Shewan, 1962).  The bacterial flora on newly-caught fish depends on the environment in which it is caught rather than on the fish species (Shewan, 1977).  Many different bacterial species can be found on the fish surfaces. The bacteria on temperate water fish are all classified according to their growth temperature range as either psychrotrophs or psychrophiles. 2/12/2021 24
  • 25.  In warmer waters, higher numbers of mesophiles can be isolated. The microflora on temperate water fish is dominated by psychrotrophic Gram-negative rodshaped bacteria belonging to the genera Pseudomonas, Moraxella, Acinetobacter, Shewanella and Flavobacterium. Members of the Vibrionaceae (Vibrio and Photobacterium) and the Aeromonadaceae (Aeromonas spp.)  Gram-positive organisms as Bacillus, Micrococcus, Clostridium, Lactobacillus and coryneforms can also be found in varying proportions,  In general, Gram-negative bacteria dominate the microflora. 2/12/2021 25
  • 26.  Microbial invasion  The flesh of healthy live or newly-caught fish is sterile as the immune system of the fish prevents the bacteria from growing in the flesh.  When the fish dies, the immune system collapses and bacteria are allowed to proliferate freely.  Fish spoil at very different rates and differences in surface properties of fish have been proposed to explain this. Fragile integument possessing fishes spoils compared to robust dermis and epidermis possessed fishes. 2/12/2021 26
  • 27.  The important changes brought out by the action of the bacteria in fish are as follows.  Reduction of TMAO to TMA : Reduction of TMAO is mainly carried out by bacterial belonging to the genera Photobactetium, Vibrio S. Putrefaciens, Aeromonas and intestinal bacteria of the Enterobacteriaceae.  The development of TMA is in many fish species paralleled by a production of hypoxanthine.  Breakdown of Amino Acids and formation of Primary Amines  The bacterial action of amino acids present in the fish muscle leads to formation of primary amines. Examples are formation of histamine from histidine, arginine from glutamic acid etc. This bacterial action may cause food poisoning in extreme cases. 2/12/2021 27
  • 28.  Breakdown in Urea: The high concentration of urea in the flesh of some fishes is degraded to ammonia by the microorganisms. The formation of ammonia is accompanied by an offensive odour.  Table below shows Substrate and off-odour/off-flavour compounds produced by bacteria during spoilage of fish 2/12/2021 28 Substrate Compounds produced by bacterial action TMAO TMA cysteine H2S methionine CH3SH, (CH3)2S carbohydrates and lactate acetate, CO2, H2O inosine, IMP hypoxanthine amino-acid s (glycine, serine, leucine) esters, ketones, aldehydes amino-acids, urea NH3
  • 29.  Typical spoilage compounds during spoilage of fresh fish stored aerobically or packed in ice or at ambient temperature 2/12/2021 29 Specific spoilage organism Typical spoilage compounds Shewanella putrefaciens TMA, H2S, CH3SH, (CH3)2S, Hx Photobacterium phosphoreum TMA, Hx Pseudomonas spp. ketones, aldehydes, esters, non-H2S sulphides Vibrionaceae TMA, H2S anaerobic spoilers NH3, acetic, butyric and propionic acid
  • 30. Lipid oxidation and hydrolysis  The two distinct reactions in fish lipids of importance for quality deterioration are: oxidation and hydrolysis  They result in production of a range of substances among which some have unpleasant (rancid) taste and smell. Some may also contribute to texture changes by binding covalently to fish muscle proteins. The various reactions are either nonenzymatic or catalyzed by microbial enzymes or by intracellular or digestive enzymes from the fish themselves. The relative significance of these reactions, therefore, mainly depends on fish species and storage temperature. 2/12/2021 30
  • 31.  Oxidation: The large amount of polyunsaturated fatty acid found in fish lipids makes them highly susceptible to oxidation by an autocatalytic mechanism  The process is initiated as described below by abstraction of a hydrogen atom from the central carbon of the pentadiene structure found in most fatty acid acyl chains containing more than one double bond:  -CH = CH-CH2-CH = CH- -CH = CH-CH-CH = CH- + H 2/12/2021 31 ·
  • 32.  Contrary to the native molecule, the lipid radical (L) reacts very quickly with atmospheric oxygen making a peroxy-radical (LOO) which again may abstract a hydrogen from another acyl chain resulting in a lipid hydroperoxide (LOOH) and a new radical L. This propagation continues until one of the radicals is removed by reaction with another radical or with an antioxidant (AH) whose resulting radical (A) is much less reactive. The hydroperoxides produced in relatively large amounts during propagation are tasteless, and it is therefore perhaps not surprising that the widely used "peroxide value" usually correlates rather poorly to sensorial properties. 2/12/2021 32
  • 33. 2/12/2021 33 The hydroperoxides are readily broken down, catalyzed by heavy metal ions, to secondary autoxidation products of shorter carbon chain-length. These secondary products - mostly aldehydes, ketones, alcohols, small carboxylic acids and alkanes - give rise to a very broad odour spectrum and in some cases to a yellowish discoloration. Several of the aldehydes can be determined as "thiobarbituric acid-reactive substances
  • 34.  Hydrolysis: During storage, a considerable amount of free fatty acids (FFA) appears. The phenomenon is more profound in ungutted than in gutted fish probably because of the involvement of digestive enzymes. Triglyceride in the depot fat is cleaved by triglyceride lipase originating from the digestive tract or excreted by certain microorganisms. Cellular lipases may also play a minor role. 2/12/2021 34
  • 35. Quality score 2/12/2021 35 The scale is numbered from 0 to 10, 10 indicating absolute freshness, 8 good quality and 6 a neutral tasteless fish. The rejection level is 4. Using the scale in this way the graph becomes S-shaped indicating a fast degradation of the fish during the first phase, a slower rate in phase 2 and 3 and finally a high rate when the fish is spoiled. A numbered scale may be used for the sensory evaluation of cooked fish as shown in Figure.