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Project Report
On
Fabrication of Solar Wheel chair
Submitted as partial fulfillment for the award of
BACHELOR OF TECHNOLOGY
DEGREE
Session 2015-16
In
Mechanical Engineering
By
PAWAN KUMAR (1203240102)
PALASH AWASTHI (1203240100)
PIYUSH SHUBHAM (1203240104)
DIVYANSHU BHARDWAJ (1303240904)
SANTOSH KUMAR JAISWAL (1203240146)
Under the guidance of
Ms. GAGANPREET KAUR (Associate Professor)
Mr. CHETAN RAJORIA (Astt. Professsor)
ABES ENGINEERING COLLEGE, GHAZIABAD
AFFILIATED TO
DR. A.P.J. ABDUL KALAM TECHNICAL UNIVERSITY, LUCKNOW
ii
Student’s Declaration
We hereby declare that the work being presented in this report entitled
“FABRICATION OF SOLAR WHEEL CHAIR” is an authentic
record of our own work carried out under the supervision of “Ms.
GAGANPREET KAUR and Mr. CHETAN RAJORIA”.
The matter embodied in this report has not been submitted by us for the award of
any other degree.
Dated: Pawan Kumar
Palash Awasthi
Piyush Shubham
Divyanshu Bhardwaj
Santosh Kumar Jaiswal
(Mechanical Engineering)
This is to certify that the above statement made by the candidate is correct to the
best of my knowledge.
Signature of HOD Signature of Supervisor
Dr. Apurva Anand Ms. Gaganpreet Kaur
(Associate Professor)
(Mechanical Engineering) Mr. Chetan Rajoria
(Assistant Professor)
Date: (Mechanical Engineering)
iii
ACKNOWLEDGEMENT
It gives us a great sense of pleasure to present the report of the
B.Tech Project undertaken during B.Tech Final Year. We would like to
express our gratitude towards Ms.Gaganpreet Kaur and Mr.Chetan
Rajoria, Department of Mechanical Engineering, ABES Engineering
College, Ghaziabad for her constant support and guidance throughout
the course of our work. Her sincerity, thoroughness and perseverance
have been a great source of inspiration. It is due to her cognizant
efforts that our endeavours could be accomplished.
We, hereby, acknowledge the contribution of Prof.(Dr) Apurva Anand,
Head of Department of Mechanical Engineering, ABES engineering
College, Ghaziabad for his enlightening guidance and motivation
during the development of the project.
We also extend our gratitude to all the faculty members of the
department for their cooperation and our colleagues for their immense
support. We apologise for any omission that may have inadvertently
taken place.
PAWAN KUMAR PALASH AWASTHI
PIYUSH SHUBHAM DIVYANSHU BHARDWAJ
SANTOSH KUMAR JAISWAL
iv
TABLE OF CONTENT
Topic Page no.
Student’s Declaration
Acknowledgement
ii
iii
List of Figures vi
List of Abbreviations vii
Abstract viii
Chapter 1: Introduction
1.a. History
1.b. Types of wheel chair
1.c. About our project
1.d. components used
1-18
1-6
7
8-9
9-18
Chapter 2:Literature review 19-25
Chapter 3:Objective 26-28
Chapter 4:Methodology
4.a. Working of Solar Wheel Chair
4.b. Calculation
29-35
29-33
34-35
Chapter 5:Fabrication steps
5.a. Frame preparation
5.b. Installation of front and rear wheels
5.c. Steering Mechanism
5.d. Braking Mechanism
5.e. Installation of motor and battery
5.f. Installation of solar panel
36-40
36-38
39
39
39
40
40
Chapter 6:Machines and equipments
6.a. Bench Grinding Machine
6.b. Arc Welding
6.c. Angle Grinder
6.d. Hand Grinder
6.e. Ratchet Wrench Box
41-48
41
42
43
44
44
v
6.f. Welding Rod
6.g. Bench drill machine
6.h. Pliers
6.i. Nut-Bolt Assembly
45
45-46
47
47-48
Chapter 7: Result and Discussion 49
Chapter 8: Conclusion and Future Scope 50-51
Reference 52-54
vi
LIST OF FIGURES
S.no. Title Page no.
1 First Wheelchair 1
2 Flow chart 7
3 Solar panel 11
4 Charger 12
5 Wheels 13
6 Lead Acid Battery 14
7 DC Motor 15
8 Ackermann steering 17
9 Disc Brake System 18
10 Flow Chart-2 29
11 Working mechanism 30
12 Circuit Diagram 33
13 Frame 37
14
15
16
17
18
19
20
21
22
23
Motor And Battery Adjustment
Bench Grinder Machine
Arc Welding
Angle Grinder
Hand Grinder
Ratchet Wrench Box
Welding Rod
Bench Drill Machine
Pliers
Nut-Bolt assembly
40
41
42
43
44
44
45
46
47
48
vii
LIST OF ABBREVIATION
SYMBOL MEANING
K KILO
M MEGA
V VOLT
A AMPERE
KB KILO BYTE
W WATT
DC DIRECT CURRENT
viii
ABSTRACT
Personal mobility means freedom for the physically challenged. One of the best
inventions in the medical field that helped both the elderly and the handicapped is
the mobility vehicle. The fact that they are no longer depending on someone else
to perform daily duties is a big step forward.
A large variety of mobility vehicles are available, from which one is to be selected
as per requirements. Mobility Vehicles are designed based on the usage, i.e. either
indoor or outdoor. They make use of conventional energy for recharging. The cost
of the vehicle may not be affordable for a common man. In this report an attempt is
made to fabricate a Solar- powered wheel chair at an optimal cost which can be
utilized in both indoor and outdoor environment
1

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Final report roman

  • 1. Project Report On Fabrication of Solar Wheel chair Submitted as partial fulfillment for the award of BACHELOR OF TECHNOLOGY DEGREE Session 2015-16 In Mechanical Engineering By PAWAN KUMAR (1203240102) PALASH AWASTHI (1203240100) PIYUSH SHUBHAM (1203240104) DIVYANSHU BHARDWAJ (1303240904) SANTOSH KUMAR JAISWAL (1203240146) Under the guidance of Ms. GAGANPREET KAUR (Associate Professor) Mr. CHETAN RAJORIA (Astt. Professsor) ABES ENGINEERING COLLEGE, GHAZIABAD AFFILIATED TO DR. A.P.J. ABDUL KALAM TECHNICAL UNIVERSITY, LUCKNOW
  • 2. ii Student’s Declaration We hereby declare that the work being presented in this report entitled “FABRICATION OF SOLAR WHEEL CHAIR” is an authentic record of our own work carried out under the supervision of “Ms. GAGANPREET KAUR and Mr. CHETAN RAJORIA”. The matter embodied in this report has not been submitted by us for the award of any other degree. Dated: Pawan Kumar Palash Awasthi Piyush Shubham Divyanshu Bhardwaj Santosh Kumar Jaiswal (Mechanical Engineering) This is to certify that the above statement made by the candidate is correct to the best of my knowledge. Signature of HOD Signature of Supervisor Dr. Apurva Anand Ms. Gaganpreet Kaur (Associate Professor) (Mechanical Engineering) Mr. Chetan Rajoria (Assistant Professor) Date: (Mechanical Engineering)
  • 3. iii ACKNOWLEDGEMENT It gives us a great sense of pleasure to present the report of the B.Tech Project undertaken during B.Tech Final Year. We would like to express our gratitude towards Ms.Gaganpreet Kaur and Mr.Chetan Rajoria, Department of Mechanical Engineering, ABES Engineering College, Ghaziabad for her constant support and guidance throughout the course of our work. Her sincerity, thoroughness and perseverance have been a great source of inspiration. It is due to her cognizant efforts that our endeavours could be accomplished. We, hereby, acknowledge the contribution of Prof.(Dr) Apurva Anand, Head of Department of Mechanical Engineering, ABES engineering College, Ghaziabad for his enlightening guidance and motivation during the development of the project. We also extend our gratitude to all the faculty members of the department for their cooperation and our colleagues for their immense support. We apologise for any omission that may have inadvertently taken place. PAWAN KUMAR PALASH AWASTHI PIYUSH SHUBHAM DIVYANSHU BHARDWAJ SANTOSH KUMAR JAISWAL
  • 4. iv TABLE OF CONTENT Topic Page no. Student’s Declaration Acknowledgement ii iii List of Figures vi List of Abbreviations vii Abstract viii Chapter 1: Introduction 1.a. History 1.b. Types of wheel chair 1.c. About our project 1.d. components used 1-18 1-6 7 8-9 9-18 Chapter 2:Literature review 19-25 Chapter 3:Objective 26-28 Chapter 4:Methodology 4.a. Working of Solar Wheel Chair 4.b. Calculation 29-35 29-33 34-35 Chapter 5:Fabrication steps 5.a. Frame preparation 5.b. Installation of front and rear wheels 5.c. Steering Mechanism 5.d. Braking Mechanism 5.e. Installation of motor and battery 5.f. Installation of solar panel 36-40 36-38 39 39 39 40 40 Chapter 6:Machines and equipments 6.a. Bench Grinding Machine 6.b. Arc Welding 6.c. Angle Grinder 6.d. Hand Grinder 6.e. Ratchet Wrench Box 41-48 41 42 43 44 44
  • 5. v 6.f. Welding Rod 6.g. Bench drill machine 6.h. Pliers 6.i. Nut-Bolt Assembly 45 45-46 47 47-48 Chapter 7: Result and Discussion 49 Chapter 8: Conclusion and Future Scope 50-51 Reference 52-54
  • 6. vi LIST OF FIGURES S.no. Title Page no. 1 First Wheelchair 1 2 Flow chart 7 3 Solar panel 11 4 Charger 12 5 Wheels 13 6 Lead Acid Battery 14 7 DC Motor 15 8 Ackermann steering 17 9 Disc Brake System 18 10 Flow Chart-2 29 11 Working mechanism 30 12 Circuit Diagram 33 13 Frame 37 14 15 16 17 18 19 20 21 22 23 Motor And Battery Adjustment Bench Grinder Machine Arc Welding Angle Grinder Hand Grinder Ratchet Wrench Box Welding Rod Bench Drill Machine Pliers Nut-Bolt assembly 40 41 42 43 44 44 45 46 47 48
  • 7. vii LIST OF ABBREVIATION SYMBOL MEANING K KILO M MEGA V VOLT A AMPERE KB KILO BYTE W WATT DC DIRECT CURRENT
  • 8. viii ABSTRACT Personal mobility means freedom for the physically challenged. One of the best inventions in the medical field that helped both the elderly and the handicapped is the mobility vehicle. The fact that they are no longer depending on someone else to perform daily duties is a big step forward. A large variety of mobility vehicles are available, from which one is to be selected as per requirements. Mobility Vehicles are designed based on the usage, i.e. either indoor or outdoor. They make use of conventional energy for recharging. The cost of the vehicle may not be affordable for a common man. In this report an attempt is made to fabricate a Solar- powered wheel chair at an optimal cost which can be utilized in both indoor and outdoor environment
  • 9. 1