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Ferrochrome Manufacturer in India
1. Property of Balasore Alloys Limited
Certified with:
71, Park Street, Park Plaza, 1st Floor, Kolkata 700016
INDIA
www.balasorealloys.com
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2. VISION
To be an organization that continuously achieves economic value by optimizing resources through
operational excellence, enabled by technology and driven by innovation to meet customer
satisfaction to maximize the value of all the stakeholders
MISSION
To be amongst the world’s Top Five new generation Ferrochrome companies: in our products, in the
manner in which we service our clients, in our work ethics, and in our culture of societal integration.
Property of Balasore Alloys Limited
VALUES
Zero Harm: Providing a Safe Working Environment for our Staff and Contractors
Integrity: Act according to agreed Ethical Standards and take Responsibility of our Actions
Focusing on Core Business: Concentrate on providing key deliverables within our Business
Caring for People: Manage our People with the same passion and dedication
Cost Consciousness: Manage our Business in the most Cost-Effective way and continuously Explore
New Competitive Practices
Respect: Treat All Individuals with Dignity and Respect
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3. Experience of more than 30 years in Ferro Alloys business
One of the few Indian Ferro Chrome manufacturing companies having own chrome ore mines.
2 Plants with 6 submerged electric arc furnace (75MVA/170K MT capacity)
Most advanced technologies to ensure Global quality standards.
Wide product basket
Property of Balasore Alloys Limited
Un-interrupted quality power supply.
Well connected with Road, Rail, Port .
Proximity with major ports (Paradeep , Kolkata and Haldia) (150 - 275 km)
Ability to meet different size, specification & packing requirement.
One of largest exporter from India
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4. ANIL SUREKA
MD
G JANARTHANAM R K PARAKH
ASHOK PATTNAIK
Director
BACHCHAN KUMAR
President
ABHAY
CHAWDHRY
TRILOCHAN
SHARMAALOK BASU
A THIAGARAJAN
President –
Property of Balasore Alloys Limited
G JANARTHANAM
Director Operations
R K PARAKH
DIR - Finance
Director
Corp Comm & HR
President
Mines
CHAWDHRY
Group Director
Fin. and M&A
• Mining Operation • Mergers &
Acquisitions
• Project Finance
• International
Finance
SHARMA
President- CS and
Legal
ALOK BASU
Sr. VP - CRM
• Company Secretary
• Compliance
• Audit- Internal and
External
• Risk
• Legal
• Operation of Ferro
Alloy Division
• Supply Chain
Management
• F&A (BAL
Operations)
- Finance
- Taxation
- Banking
- Treasury
• Corporate
Communication
• CSR
• Business
Development
• Human Resource
• Sales &
Marketing
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President –
Business
Excellence
• Business
Excellence
5. Cross Functional
Customer Relation
Management
Cross functional management committees to address all activities across the organization.
Zero dispute with customers in the last 3 years.
All commitments with regards to delivery and quality with customers are met.
Customer gain is our gain.
Connecting with OEMs/ End users
Property of Balasore Alloys Limited
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Supply Chain
Management Standardization & streamlined processes through end to end supply chain management.
Performance
Management
Employee performance enhancement through role clarity & linked with business goals followed
by measurement system
Information
Technology
Seamless integration of all business processes for greater efficiency.
Implemented SAP.
Internal Control
Ensure control & transparency in the system, best practices and corporate governance in the
industry.
6. SOP/ SMP
Standardization and documentation of all the operating processes
Continuous upgradation with Six Sigma Model
TPM Total Productive Management to maximize the value from all spheres of activities.
Six Sigma Improve critical business processes & optimize Man, Machine, Resource, Method for
minimizing defect.
Property of Balasore Alloys Limited
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Lean
Management
Identification & Eliminate waste through Continuous improvement, focusing the flow of
the product from raw material to finished goods in pursuit of Zero Defect
Review and implement effective processes for identification of risks, roll out of risk mitigation
plan and close monitoring and implementation
International audit firms, and internal checks and balances
Risk
Management
8. Chrome Ore
Reductants
Flux
Electrical Energy
E.C.Paste In process Inspection &
Control of Product during
tapping
Incoming Raw Material Feeding
after Analysis
Property of Balasore Alloys Limited
Shifting to Sales Yard
Breaking to Size
Cooling &Shifting to
Breaking Yard
Tapping &
Casting
Furnace
tapping
Not OK
Stacking &
Reworking
Despatch Packing OK
Final
Inspection
BAL Product
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9. Grade I II III
Cr 60% Min. / 63% Min 60% Min. / 63% Min. 63% Min. / 65% Min.
Si 4.0% Max/3.5% Max 3.5% / 3% Max. 3.0% /2.5% /2% /1.5% Max
C 8.5% max. 8.5% max. 9%/9.5% max.
P 0.03% / 0.04% max. 0.03% / 0.04% max. 0.03% / 0.04% max.
S 0.05% max. 0.04% max. 0.04% max.
Size 10-50 mm or 10-50 mm or 10-50 mm or
Property of Balasore Alloys Limited
Size 10-50 mm or
as per customer choice
10-50 mm or
as per customer choice
10-50 mm or
as per customer choice
Ferro Chrome (Lumps) >>
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10. Grade I II III
Cr 60% Min. 55% /57% Min. 55% Min.
Si 4.0% /3.5%/3% Max 4.5% Max. 4% Max
C 8.5%/9.0% max. 8.5%/9.0% max. 8.5%/9.0% max.
P 0.04% Max 0.05% max. 0.04% max.
S 0.05% max. 0.05% max. 0.05% max.
Slag/Non Metallic 4% Max 8% Max 4% Max
Property of Balasore Alloys Limited
Slag/Non Metallic 4% Max 8% Max 4% Max
Moisture 1% Max 1% Max 1% Max
Size 0-3/3-10/0-10 mm or
as per customer choice
0-10 mm or
as per customer choice
10-30 mm or
as per customer choice
Ferro Chrome (Fines) >>
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Ferro Chrome (Chips) >>
11. QualityQuality LabLab facilitiesfacilities ::
TechnologyTechnology :: Advanced PLC controlled
Process Automation System for optimized
Furnace Operation.
Property of Balasore Alloys Limited
QualityQuality LabLab facilitiesfacilities ::
- XRF (X RAY Florescent spectrometer)
-Atomic absorption spectrometer
-LECO analyzers ( for carbon & Sulphur)
-UV Spectro photometer
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12. Certifications:
• Quality Management System (QMS) – ISO 9001:2008
• Environment Management System (EMS) – ISO 14001:2004
• Occupational Health & Safety Management System (OHSAS) – OHSAS 18001:2007
• Energy Management System (EMS) –ISO 50001:2011
Property of Balasore Alloys Limited
• Mines has received SA 8000:2008 Certificate from DNV
Product Certification
• Certified product from German Institute of Standardisation (DIN Standard)
• Certified product from Bureau of Indian Standard
Now targeting Japanese Industrial Standard (JIS)
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15. Mine situated in Sukinda valley, Odisha, which is around 175 kms
from Ferro Alloys plant and operated through open cast mining
method.
The current resource is estimated to be more than 45 Million
Tonnes duly validated by SRK.
Property of Balasore Alloys Limited
Tonnes duly validated by SRK.
Mostly high grade (>52% Cr2O3) and medium grade (40-52%
Cr2O3) Chrome Ore
The Company has plans to go for Under Ground mining
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16. Sustainable supplier being one of the Low cost producer Globally
Plant operating at full capacity, producing value added high grade Ferro Chrome (63% -
65% chromium content with Silicon ranging from 1.5% max to 5% max).
Property of Balasore Alloys Limited
Own chrome ore mines.
Long Term Power Contract.
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17. Quality Assurance
Long Term Relationship & Customer Satisfaction
Property of Balasore Alloys Limited
Stable Supplier
Win-Win business concept
Loyalty
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18. • The existing plants Capacity is 170,000 MTPA which will be increased to 370,000
MTPA by 2016
• In Parallel to development of Under Ground Mining, BAL has planned to undertake
additional Investments for setting up a new Ferro Alloy Plant at Jajpur Location in
India.
Upcoming Ferro Chrome Manufacturing Facility
Property of Balasore Alloys Limited
India.
• The New Plant will include 3x45MVA Closed Type Furnace with Annual Capacity of
300,000 MTPA.
• It will also include Sinter Plant, Coke Oven Plant and Power Plant.
• Planned Commissioning by 2019-20
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19. We are a sustainable producer of quality Ferro Chrome and like to serve you on long term
basis for mutual benefits
Property of Balasore Alloys Limited
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