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International Open Access Journal
ISSN No: 2456
@ IJTSRD | Available Online @ www.ijtsrd.com
Experimental Study of Mechanical Strength of the Iron
Lecturer (Senior Grade)
Ayya Nadar Janaki Ammal P
ABSTRACT
Rational use of highly dispersed metal waste is an
important issue of material science and environment
protection. The quantity of the powdered metallic
materials used in industry is steadily increasing;
are especially widely used in the enterprises
producing iron powders, in metal sheet production, as
well as in abrasive machining. This paper presents an
analysis of several kinds of metal waste such as iron
and steel powders, mill scales, steel punch
shavings and other iron-containing waste from
mechanical engineering and metallurgy industries,
and the possibility of their use in the manufacturing of
concrete products like fillers. This study investigates
properties of the samples of the con
manufactured using highly dispersed metallic fillers.
The highest density obtained is in the range of 4000
4500 kg/m3. The common characteristics of the
aforementioned materials are their low cost,
availability and thus the potential for large prod
volumes, need for recycling, and tendency to further
oxidation and corrosion.
Keywords: metal fillers, heavy concrete, metal
powders, metal dust, mill scale, steel punching
I. INTRODUCTION
A broad study of heavy concrete manufactured with
iron inclusions commenced after the scientific
publication “Strength and Fracture Toughness of
Heavy Concrete with Various Iron Aggregate
Inclusions” published in 2004 (Kan, Pie,
2004). The research in Latvia was launched in 2009 at
the Riga Technical University and still is in progress.
The result of the investigation at the Institute of
Building Production is a patent of the Republic of
Latvia LV 14019 B (V. Mironovs,
Korjakins, Šahmenko, 2010).
International Journal of Trend in Scientific Research and Development (IJTSRD)
International Open Access Journal | www.ijtsrd.com
ISSN No: 2456 - 6470 | Volume - 2 | Issue – 6 | Sep
www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018
Experimental Study of Mechanical Strength of the Iron
Mixed Concrete
A. Malliha
Lecturer (Senior Grade) Civil, Architecture Department,
Ammal Polytechnic College, Sivakasi, Tamil Nadu
Rational use of highly dispersed metal waste is an
important issue of material science and environment
protection. The quantity of the powdered metallic
materials used in industry is steadily increasing; they
are especially widely used in the enterprises
producing iron powders, in metal sheet production, as
well as in abrasive machining. This paper presents an
analysis of several kinds of metal waste such as iron
and steel powders, mill scales, steel punching, metal
containing waste from
mechanical engineering and metallurgy industries,
and the possibility of their use in the manufacturing of
concrete products like fillers. This study investigates
properties of the samples of the concrete
manufactured using highly dispersed metallic fillers.
The highest density obtained is in the range of 4000 -
4500 kg/m3. The common characteristics of the
aforementioned materials are their low cost,
availability and thus the potential for large production
volumes, need for recycling, and tendency to further
metal fillers, heavy concrete, metal
powders, metal dust, mill scale, steel punching
A broad study of heavy concrete manufactured with
inclusions commenced after the scientific
publication “Strength and Fracture Toughness of
Heavy Concrete with Various Iron Aggregate
Inclusions” published in 2004 (Kan, Pie, Chang,
2004). The research in Latvia was launched in 2009 at
iversity and still is in progress.
The result of the investigation at the Institute of
Building Production is a patent of the Republic of
Zemčenkovs,
Heavy concrete materials are those with the
greater than 2600 kg/m3. In order to achieve higher
density traditional fillers of concrete (sand, gravel,
crushed rocks) are entirely or partially replaced with
other materials with larger specific gravity
magnetite, hematite, barite, iron
mill scales, steel punching, metal shavings etc. For
manufacturing heavy and extra heavy concrete the
most commonly used material is either Portland
cement or alumina cement (Chundelly, Geeno, 2001).
Heavy concrete is used for the manuf
anchors, pontoons and contra weights, as well as in
hydro technical structures and radiation shielding and
storage.
In the production of metal powders and their
manufactures the waste is generated in different
stages – dust particles on the fi
powders from setting up equipment etc. Rational use
of highly dispersed metal waste is an important issue
of material science and environment protection. The
quantity of the powdered metallic materials used in
industry is steadily increasing; they are especially
widely used in the enterprises producing powders, in
metal sheet production, as well as in abrasive
machining.
The common characteristics of the aforementioned
materials are their low cost, availability and thus the
potential for large production volumes, need for
recycling, and tendency of further oxidation and
corrosion. Considering the current economic situation
in the construction industry in Latvia, economy of
resources, reducing consumption of materials, and
development of new materials with special properties
such as high density and durability are the tasks of
major importance.
Research and Development (IJTSRD)
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6 | Sep – Oct 2018
Oct 2018 Page: 498
Experimental Study of Mechanical Strength of the Iron
Nadu, India
Heavy concrete materials are those with the density
greater than 2600 kg/m3. In order to achieve higher
density traditional fillers of concrete (sand, gravel,
crushed rocks) are entirely or partially replaced with
other materials with larger specific gravity - e.g.,
magnetite, hematite, barite, iron and steel powders,
mill scales, steel punching, metal shavings etc. For
manufacturing heavy and extra heavy concrete the
most commonly used material is either Portland
cement or alumina cement (Chundelly, Geeno, 2001).
Heavy concrete is used for the manufacturing of
anchors, pontoons and contra weights, as well as in
hydro technical structures and radiation shielding and
In the production of metal powders and their
manufactures the waste is generated in different
dust particles on the filters, waste on sieves,
powders from setting up equipment etc. Rational use
of highly dispersed metal waste is an important issue
of material science and environment protection. The
quantity of the powdered metallic materials used in
ncreasing; they are especially
widely used in the enterprises producing powders, in
metal sheet production, as well as in abrasive
The common characteristics of the aforementioned
materials are their low cost, availability and thus the
al for large production volumes, need for
recycling, and tendency of further oxidation and
corrosion. Considering the current economic situation
in the construction industry in Latvia, economy of
resources, reducing consumption of materials, and
t of new materials with special properties
such as high density and durability are the tasks of
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CHAPTER II
2.1 Properties of Iron Containing Concrete
Fillers
2.1.1. Metal powders
This study analyzed powders SC100.26 (Fig. 1)
MH.80.23 and ASC.100.29 from the Swedish
Company Höganäs AB.
The metal powder SC100.26 has the best
compressibility of all Höganäs sponge iron powder
grades. The green strength is also high. It should
used particularly if high density after single pressing
and sintering is desirable. MH80.23
designed to match the requirements
lubricating bearings. Its range of the particle size
chosen to give an optimum pore structure
application. The metal powder MH80.23
added to powder mixes in small quantities
substantially improve green strength. The
powder ASC100.29 is an atomized iron powder with a
very high compressibility, which makes
single press compacts with densities
g/cm3. ASC100.29 is particularly suited for
density structural parts and as a base material
magnetic applications.
Figure1. Powder SC100.26 microstructure
(Average particles size is 45 – 150 µm).
The iron content in powders is greater than 95%.
The sieve analysis is shown in Fig. 2.
Figure 2: Sieve analysis, µm.
International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456
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Properties of Iron Containing Concrete
This study analyzed powders SC100.26 (Fig. 1),
d ASC.100.29 from the Swedish
The metal powder SC100.26 has the best
compressibility of all Höganäs sponge iron powder
grades. The green strength is also high. It should be
single pressing
and sintering is desirable. MH80.23 is specially
designed to match the requirements for self-
particle size is
chosen to give an optimum pore structure for this
application. The metal powder MH80.23 can also be
to powder mixes in small quantities to
improve green strength. The metal
ASC100.29 is an atomized iron powder with a
very high compressibility, which makes it possible to
single press compacts with densities of up to 7.2
suited for high
base material for soft
1. Powder SC100.26 microstructure
150 µm).
The iron content in powders is greater than 95%.
Figure 2: Sieve analysis, µm.
Metal powder AD, g/cm3
SC100.26 2.68
MH80.23 2.30
ASC 100.29 2.98
Table 1: Apparent density and flow of metal powders
2.1.2. Metal dust
Air filters in manufacturing enterprises collect
amounts of dust. The Swedish company HöganäsAB
delivers this waste material to consumers
brand CMS (Fig. 3).
Figure 3: Microstructure of CMS
<45,µm 45<212,µm
Test results 56.8%
Min 35.0%
Max
Table 2: Sieve analysis of powder CMS 95
The product has high iron content (guaranteed
over90%), and its sieve analysis is shown in Table 2.
2.1.3. Mill scales
Mill scale is flaky dross obtained in rolling red
steel or in steel mills. The thickness of the
is approximately 10 – 15
components of iron dross are
Fe3O4 (magnetite) and FeO.
oxides are shown in Table 3.
FeO
Molar mass,g/mol 71.84
Specific gravity,
g/cm3
5.28
Hardness, HV 270 – 350
Part of mass in
mill scale
50%
Table 3: Properties of iron oxides
d Development (IJTSRD) ISSN: 2456-6470
Oct 2018 Page: 499
AD, g/cm3 AD, g/cm3
2.68 29
2.30 34
2.98 24
Table 1: Apparent density and flow of metal powders
Air filters in manufacturing enterprises collect large
of dust. The Swedish company HöganäsAB
delivers this waste material to consumers under the
Figure 3: Microstructure of CMS
45<212,µm >212,µm
43.2% 0.0%
1.5%
Sieve analysis of powder CMS 95
The product has high iron content (guaranteed
over90%), and its sieve analysis is shown in Table 2.
Mill scale is flaky dross obtained in rolling red hot
or in steel mills. The thickness of the dross layer
15 microns. The main
components of iron dross are Fe2O3 (hematite),
Fe3O4 (magnetite) and FeO. The properties of iron
Fe3O4 Fe2O3
231.52 159.68
5.20 5.12
350 420 – 500 1030
40% 10%
Table 3: Properties of iron oxides
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The study used mill scale from the rolling of
reinforcement supplied by “Liepajas Metalurgs”
(Latvia). The particles of raw mill scale are
Fig. 4.The iron content in the mill scale is greater
than70%, humidity from 1 to 5 % and specific gravity
of the material is 5.2 ÷ 5.5 g/cm3.
Figure 4: Raw mill scale from JSC
“Liepajas Metalurgs”.
The mill scale had an apparent density of 1.9 ÷
2.1g/cm3 and hardness from 200 to 500 HB. The
sieve analysis of the mill scale is shown in Table 4.
<150,
µm
150 – 300,
µm
300 – 600,
µm
34.73% 25.25% 10.82%
Table 4: Sieve analysis of raw mill scale
In order to decrease the size of the particles, it
possible to process the raw mill scale. One of
methods is grinding.
Figure 5: Sieve analysis of grinded mill scale, µm.
International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456
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The study used mill scale from the rolling of steel
Metalurgs”
(Latvia). The particles of raw mill scale are shown in
Fig. 4.The iron content in the mill scale is greater
than70%, humidity from 1 to 5 % and specific gravity
e from JSC
The mill scale had an apparent density of 1.9 ÷
2.1g/cm3 and hardness from 200 to 500 HB. The
of the mill scale is shown in Table 4.
> 600,
µm
29.20%
Table 4: Sieve analysis of raw mill scale
In order to decrease the size of the particles, it is
to process the raw mill scale. One of the
Figure 5: Sieve analysis of grinded mill scale, µm.
Particle size, µm
Grinded Mill Scale
30 s
<063 3.2%
63-125 6.3%
125-250 16.8%
250-500 34.6%
500-1000 34.7%
>1000 4.4%
Table 5: Sieve analysis of grinded mill scale
Fig. 5 and Table 5 present the sieve analysis of 30
sand 120 s grinded mill scales. It was ground
planetary ball mills with nominal speed of 300 rpm
(Kazjonovs, Bajare and Korjakins,
2.1.4. Steel punching
One kind of steel scrap is steel punchi
formed by cutting sheet materials (Fig. 6).
Figure 6: Steel punching from JSC “DITTON
Driving Chain Factory” (Latvia). Diameter
10.8mm, height 0.5 ÷ 3.3mm. The specific
steel punching is 7800 kg/m3.
This research used punching formed by
of circuit elements supplied by
“DITTON Driving Chain Factory
cuttings have a round shape andvarious geometric
dimensions, the diameter and thickness
are shown in Table 6. The specific
punching is 7800 kg/m3.
Steel punching types
D,mm 3.0 3.9 4.6 5.8
H,mm 0.7 0.8 0.5 1.0
Table 6: The size of steel punching
The investigation of the properties reveals
hardness of the elements is up to 100 HB.
d Development (IJTSRD) ISSN: 2456-6470
Oct 2018 Page: 500
Grinded Mill Scale
30 s 120s
3.2% 9.1%
6.3% 12.1%
16.8% 35.4%
34.6% 35.3%
34.7% 8.1%
4.4% 0.0%
Table 5: Sieve analysis of grinded mill scale
Fig. 5 and Table 5 present the sieve analysis of 30
sand 120 s grinded mill scales. It was ground in
ball mills with nominal speed of 300 rpm
azjonovs, Bajare and Korjakins, 2010).
One kind of steel scrap is steel punching, which is
by cutting sheet materials (Fig. 6).
Figure 6: Steel punching from JSC “DITTON
ain Factory” (Latvia). Diameter 3.0 ÷
mm. The specific gravity of
This research used punching formed by the stamping
of circuit elements supplied by the enterprise JSC
“DITTON Driving Chain Factory” (Latvia). The
cuttings have a round shape andvarious geometric
and thickness of the samples
The specific gravity of steel
Steel punching types
5.8 6.4 7.1 10.8
1.0 1.0 2.3 3.3
Table 6: The size of steel punching
The investigation of the properties reveals that
of the elements is up to 100 HB.
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CHAPTER III
HEAVY CONCRETE COMPOSITIONS AND
PROPERTIES
3.1. Mixture proportioning and preparation
This study analyzed prepared types of heavy concrete
S1 and S2 that are patented in Latvia. The
components used in manufacturing heavy
and their part of mass are shown in Table
COMPONENT
MIX
S1
Cement CEM I 42.5N 1.00
Mill scale 3.95
Sand 0.65
Steel Punching 0.00
Metal powder 0.00
Super Plasticizers 0.015
W/C ratio 0.55
Table 7: Heavy concrete compositions (by weight)
Several ingredients are prepared before application,
e.g., the steel punching is cleaned of oil that
in the manufacturing process. The traditional
component sand is applied as fine filler in the mix S1.
In the second mix S2 all traditional
components are replaced with iron containing waste
materials.
In order to improve the workability of the mix
reduce W/C ratio, a super plasticizer is added in
mixtures. Optimization of packing is applied
decrease W/C ratio of the concrete and enlarge
density. Vibration of the concrete is used briefly
avoid the segregation as a result may be issued
metal filler higher specific gravity. Three
have been prepared as for compression tests as
for tensile test using each concrete composition S1and
S2. To provide detailed properties of the concrete
study also discusses two heavy concrete
and S100 from the scientific publication
of High Density Concrete by Using Steel Treatment
Waste”.
Concrete Mix
% Aggregate
S50
High-weight waste aggregate: 50
Iron Dross-Grinded 30 s 5
Iron Dross-Grinded 2min 15
Mix of steel punching 30
Natural aggregate: 50
Gravel 35
Sand 15
Table 8: Details about aggregate proportions
International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456
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HEAVY CONCRETE COMPOSITIONS AND
Mixture proportioning and preparation
heavy concrete
S1 and S2 that are patented in Latvia. The
manufacturing heavy concrete
in Table 7.
MIX
S2
1.00
3.49
0.00
2.69
1.62
0.016
0.62
Table 7: Heavy concrete compositions (by weight)
Several ingredients are prepared before application,
e.g., the steel punching is cleaned of oil that is applied
The traditional concrete
filler in the mix S1.
all traditional concrete
containing waste
In order to improve the workability of the mix and
W/C ratio, a super plasticizer is added in both
ptimization of packing is applied to
W/C ratio of the concrete and enlarge its
. Vibration of the concrete is used briefly to
the segregation as a result may be issued of
filler higher specific gravity. Three specimens
been prepared as for compression tests as well
tensile test using each concrete composition S1and
the concrete, this
heavy concrete types S50
scientific publication “Designing
Using Steel Treatment
% Aggregate
S50 S100
50 100
20
15 20
30 60
50 -
35 -
15 -
Table 8: Details about aggregate proportions
The heavy concrete S50 and S100 and
proportions are shown in Table 8,
physical properties in Table 9 and Table 10
respectively.
3.2. Properties of mix
The physical properties of the heavy
are shown in Table 9. As expected, the
containing waste materials heighten the density
product.
Concrete Type
S1
S2
S50
S100
Table 9: Physical
The highest density obtained in this study is in
range 4000 – 4500 kg/m3. Also,
expenses were estimated for heavy
The higher density sample had
mainly due to the metal powder used
After 28 days the samples were tested
and tension. The results are shown
Concrete Type
Compressive
strength, MPa
S1 50.7
S2 43.1
S50 40.7
S100 36.6
Table 10: Mechanical properties (after 28 days)
The results show that S2 mixture has lower
compression and tension than S1 mixture.
structure of a split S2 sample is shown in Fig.
7.Another potential drawback of steel punching
corrosion that should be tested in further researches.
Figure 7: Structure of S2 mixture sample
The research by Kan, Pie and Chang (2004)
that the elastic modulus of heavy concrete is
than for the regular concrete mortar. Moreover,
d Development (IJTSRD) ISSN: 2456-6470
Oct 2018 Page: 501
The heavy concrete S50 and S100 and their aggregate
proportions are shown in Table 8, the mechanical and
physical properties in Table 9 and Table 10
The physical properties of the heavy concrete samples
are shown in Table 9. As expected, the iron
waste materials heighten the density of the
Density, kg/m3
3200
4300
3500
4600
: Physical Properties
The highest density obtained in this study is in the
4500 kg/m3. Also, approximate
were estimated for heavy concrete mixtures.
The higher density sample had greater expenses
mainly due to the metal powder used as fine filler.
After 28 days the samples were tested in compression
and tension. The results are shown in Table 10.
Compressive
strength, MPa
Tensile
strength, MPa
7.15
6.32
4.10
4.15
properties (after 28 days)
The results show that S2 mixture has lower strength in
compression and tension than S1 mixture. The
of a split S2 sample is shown in Fig.
7.Another potential drawback of steel punching is
that should be tested in further researches.
of S2 mixture sample
The research by Kan, Pie and Chang (2004) reveals
the elastic modulus of heavy concrete is higher
ular concrete mortar. Moreover,it is
International Journal of Trend in Scientific Research an
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increasing with the increase of iron ore. As
Fig. 8, heavy aggregate inclusion of 48.8% in
volume makes the elastic modulus of concrete
approximately 1.5 times that of regular mortar.
Figure 8: Modulus of elasticity for concrete with
various metallic aggregates
However, it does not make the compressive strengths
too much difference as previously mentioned (Kan,
Pie and Chang, 2004).
CHAPTER IV
APPLICATION POSSIBILITIES OF HEAVY
CONCRETE
Heavy concrete has high application possibilities
the field of contra weights. The main contra
material properties are their high density,
resistance to external environment impacts and
production cost. Contra weights are used to ensure
stability of enginery – e.g., machinery, lifts,
floodgates, cranes etc. It is also effective to use heavy
concrete in underwater constructions due to its high
density that is more notable because of the buoyant
force (1), namely, the weight in the water depends on
the material mass and density.
Heavy concrete can be used to manufacture
substructure of breakwaters. Another
product category includes anchors which would
suitable in fast currents or rocky seafloor.
Institute of Building Production has developed
construction scheme of such anchor that is shown
Fig. 9.
International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456
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with the increase of iron ore. As shown in
Fig. 8, heavy aggregate inclusion of 48.8% in the
makes the elastic modulus of concrete raise
1.5 times that of regular mortar.
Figure 8: Modulus of elasticity for concrete with
allic aggregates
compressive strengths
too much difference as previously mentioned (Kan,
APPLICATION POSSIBILITIES OF HEAVY
Heavy concrete has high application possibilities in
ield of contra weights. The main contra weight
properties are their high density, fine
to external environment impacts and low
weights are used to ensure
e.g., machinery, lifts, bridges,
, cranes etc. It is also effective to use heavy
constructions due to its high
more notable because of the buoyant
, the weight in the water depends on
ncrete can be used to manufacture the
of breakwaters. Another perspective
category includes anchors which would be
in fast currents or rocky seafloor. The
of Building Production has developed the
scheme of such anchor that is shown in
Figure 9: Construction scheme of anchor (1
concrete body, 2 – metal pine, 3
rubber cover).
The rubber cover is used to avoid
impacts of sea water and possible corrosio
study were produced anchor model made of
concrete with the density approximately 4300 kg/
(Fig. 10).
Figure 10: Model
Heavy concrete could also be used as a
shielding material in nuclear stations and
with heightened radiation level. There are two
of radiation:
1. X–rays and gamma rays. According to
Compton scattering effect, the
efficiency is approximately proportional to
mass of the material used in the shield of
radiation. Also, researches
attenuation coefficient depends on the density of
the concrete (Ismail and Al
2. Neutrons. An efficient neutron
consists of heavy elements such
mass of which is 56 and
preferably, hydrogen (Mehta and Monteiro, 2006).
The structure of heavy concrete conforms to
types of radiation attenuation requirements.
addition, heavy concrete has a decent
strength, and thus it is usable as a
structure. Bore could be used as filler in concrete
order to better attenuate the radiation.
d Development (IJTSRD) ISSN: 2456-6470
Oct 2018 Page: 502
Figure 9: Construction scheme of anchor (1 – heavy
metal pine, 3 – metal ring, 4 –
rubber cover).
The rubber cover is used to avoid unfavourable
impacts of sea water and possible corrosion. In this
were produced anchor model made of heavy
with the density approximately 4300 kg/m3
Figure 10: Model
Heavy concrete could also be used as a radiation
material in nuclear stations and buildings
d radiation level. There are two types
rays and gamma rays. According to the
scattering effect, the attenuation
is approximately proportional to the
of the material used in the shield of
Also, researches confirm that the
depends on the density of
the concrete (Ismail and Al-Hashmi, 2008).
Neutrons. An efficient neutron-occluding material
consists of heavy elements such as iron the atomic
mass of which is 56 and light elements,
preferably, hydrogen (Mehta and Monteiro, 2006).
The structure of heavy concrete conforms to both
types of radiation attenuation requirements. In
, heavy concrete has a decent compressive
, and thus it is usable as a supporting
. Bore could be used as filler in concrete in
to better attenuate the radiation.
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CHAPTER V
CONCLUSION
As planned, the iron containing waste
heighten the density of product. The
density obtained in this study is in range 4000
4500 kg/m3, though higher density
had greater expenses per mass unit.
Elastic modulus of heavy concrete is
regular concrete mortar and is increasing with the
increase of metallic aggregates.
Optimization of packing was applied
concrete W/C ratio and enlarge density
Vibration of concrete was used briefly
avoiding of segregation as a result may
of metal filler higher specific gravity.
Potential drawback of steel punching
that should be tested in further researches
CHAPTER VI
REFERENCES
1. Basyigit C. (2006) The Physical and Mechanical
Properties of Heavyweight Concretes Used in
Radiation
2. Shielding. Journal of Applied Sciences, Vol. 6,
Issue 4, p. 762. – 766.
3. Chundelly R., Greeno R. (2001) Building
Construction Handbook. Britsh Library Catalogue
in Publication Data. 347 p.
4. Höganäs A B (2010) Iron Powders for Sintered
Components [online] [accessed on 30.04.2011.].
5. Available:
http://www.hoganas.com/Documents/Brochures/Ir
International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456
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As planned, the iron containing waste materials
the density of product. The highest
obtained in this study is in range 4000 –
kg/m3, though higher density concrete also
Elastic modulus of heavy concrete is higher than
regular concrete mortar and is increasing with the
Optimization of packing was applied to decrease
enlarge density.
Vibration of concrete was used briefly for
of segregation as a result may be issued
of metal filler higher specific gravity.
Potential drawback of steel punching is corrosion
ther researches.
Basyigit C. (2006) The Physical and Mechanical
Properties of Heavyweight Concretes Used in
Shielding. Journal of Applied Sciences, Vol. 6,
Chundelly R., Greeno R. (2001) Building
struction Handbook. Britsh Library Catalogue
B (2010) Iron Powders for Sintered
Components [online] [accessed on 30.04.2011.].
http://www.hoganas.com/Documents/Brochures/Ir
on_Powders_for_Sintered_Components_
November_2010_web.pdf
6. Höganäs A B (2010) Overview of Powder Grades
[online] [accessed on 30.04.2011.].
Available:http://www.hipih.com/cgi
shl/DC_Show_File.exe?fileId=2257&btnId=50&i
sWebSiteItem=1&save=0
7. Ismail Z Z, Al-Hashmi E
waste iron as a partial replacement of sand in
concrete. Waste Management
p. 2048. – 2053.
8. Kan Y. C., Pie K. C., Chang C.
and Fracture Toughness of Heavy Concrete with
Various Iron Aggregate Inclusi
Engineering and Design, Vol. 228, Issues 1
119 – 127.
9. Kazjonovs J., Bajare D., Korjakins A. (2010)
Designing of High Density Concrete by Using
Steel Treatment Waste. The 10th international
Conference Modern building materials, structures
and techniques, Lithuania, Vilnius
10. Lorente A., Gallegoa E., Vega
Mendez R. (2008) Neutron Shielding Properties of
a New High - Density Concrete. 12th International
Congress of the International Radiation Protection
Association, IRPA-12, Buenos Aires, Argentina,
p. 1 – 10.
11. Mehta P., Monteiro P. (2005) Concrete
Microstructure, Properties, and Materials. New
York: McGraw -Hill Professional. 261
528 – 530 p.
d Development (IJTSRD) ISSN: 2456-6470
Oct 2018 Page: 503
on_Powders_for_Sintered_Components_
November_2010_web.pdf
B (2010) Overview of Powder Grades
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Experimental Study of Mechanical Strength of the Iron Mixed Concrete

  • 1. International Journal of Trend in International Open Access Journal ISSN No: 2456 @ IJTSRD | Available Online @ www.ijtsrd.com Experimental Study of Mechanical Strength of the Iron Lecturer (Senior Grade) Ayya Nadar Janaki Ammal P ABSTRACT Rational use of highly dispersed metal waste is an important issue of material science and environment protection. The quantity of the powdered metallic materials used in industry is steadily increasing; are especially widely used in the enterprises producing iron powders, in metal sheet production, as well as in abrasive machining. This paper presents an analysis of several kinds of metal waste such as iron and steel powders, mill scales, steel punch shavings and other iron-containing waste from mechanical engineering and metallurgy industries, and the possibility of their use in the manufacturing of concrete products like fillers. This study investigates properties of the samples of the con manufactured using highly dispersed metallic fillers. The highest density obtained is in the range of 4000 4500 kg/m3. The common characteristics of the aforementioned materials are their low cost, availability and thus the potential for large prod volumes, need for recycling, and tendency to further oxidation and corrosion. Keywords: metal fillers, heavy concrete, metal powders, metal dust, mill scale, steel punching I. INTRODUCTION A broad study of heavy concrete manufactured with iron inclusions commenced after the scientific publication “Strength and Fracture Toughness of Heavy Concrete with Various Iron Aggregate Inclusions” published in 2004 (Kan, Pie, 2004). The research in Latvia was launched in 2009 at the Riga Technical University and still is in progress. The result of the investigation at the Institute of Building Production is a patent of the Republic of Latvia LV 14019 B (V. Mironovs, Korjakins, Šahmenko, 2010). International Journal of Trend in Scientific Research and Development (IJTSRD) International Open Access Journal | www.ijtsrd.com ISSN No: 2456 - 6470 | Volume - 2 | Issue – 6 | Sep www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018 Experimental Study of Mechanical Strength of the Iron Mixed Concrete A. Malliha Lecturer (Senior Grade) Civil, Architecture Department, Ammal Polytechnic College, Sivakasi, Tamil Nadu Rational use of highly dispersed metal waste is an important issue of material science and environment protection. The quantity of the powdered metallic materials used in industry is steadily increasing; they are especially widely used in the enterprises producing iron powders, in metal sheet production, as well as in abrasive machining. This paper presents an analysis of several kinds of metal waste such as iron and steel powders, mill scales, steel punching, metal containing waste from mechanical engineering and metallurgy industries, and the possibility of their use in the manufacturing of concrete products like fillers. This study investigates properties of the samples of the concrete manufactured using highly dispersed metallic fillers. The highest density obtained is in the range of 4000 - 4500 kg/m3. The common characteristics of the aforementioned materials are their low cost, availability and thus the potential for large production volumes, need for recycling, and tendency to further metal fillers, heavy concrete, metal powders, metal dust, mill scale, steel punching A broad study of heavy concrete manufactured with inclusions commenced after the scientific publication “Strength and Fracture Toughness of Heavy Concrete with Various Iron Aggregate Inclusions” published in 2004 (Kan, Pie, Chang, 2004). The research in Latvia was launched in 2009 at iversity and still is in progress. The result of the investigation at the Institute of Building Production is a patent of the Republic of Zemčenkovs, Heavy concrete materials are those with the greater than 2600 kg/m3. In order to achieve higher density traditional fillers of concrete (sand, gravel, crushed rocks) are entirely or partially replaced with other materials with larger specific gravity magnetite, hematite, barite, iron mill scales, steel punching, metal shavings etc. For manufacturing heavy and extra heavy concrete the most commonly used material is either Portland cement or alumina cement (Chundelly, Geeno, 2001). Heavy concrete is used for the manuf anchors, pontoons and contra weights, as well as in hydro technical structures and radiation shielding and storage. In the production of metal powders and their manufactures the waste is generated in different stages – dust particles on the fi powders from setting up equipment etc. Rational use of highly dispersed metal waste is an important issue of material science and environment protection. The quantity of the powdered metallic materials used in industry is steadily increasing; they are especially widely used in the enterprises producing powders, in metal sheet production, as well as in abrasive machining. The common characteristics of the aforementioned materials are their low cost, availability and thus the potential for large production volumes, need for recycling, and tendency of further oxidation and corrosion. Considering the current economic situation in the construction industry in Latvia, economy of resources, reducing consumption of materials, and development of new materials with special properties such as high density and durability are the tasks of major importance. Research and Development (IJTSRD) www.ijtsrd.com 6 | Sep – Oct 2018 Oct 2018 Page: 498 Experimental Study of Mechanical Strength of the Iron Nadu, India Heavy concrete materials are those with the density greater than 2600 kg/m3. In order to achieve higher density traditional fillers of concrete (sand, gravel, crushed rocks) are entirely or partially replaced with other materials with larger specific gravity - e.g., magnetite, hematite, barite, iron and steel powders, mill scales, steel punching, metal shavings etc. For manufacturing heavy and extra heavy concrete the most commonly used material is either Portland cement or alumina cement (Chundelly, Geeno, 2001). Heavy concrete is used for the manufacturing of anchors, pontoons and contra weights, as well as in hydro technical structures and radiation shielding and In the production of metal powders and their manufactures the waste is generated in different dust particles on the filters, waste on sieves, powders from setting up equipment etc. Rational use of highly dispersed metal waste is an important issue of material science and environment protection. The quantity of the powdered metallic materials used in ncreasing; they are especially widely used in the enterprises producing powders, in metal sheet production, as well as in abrasive The common characteristics of the aforementioned materials are their low cost, availability and thus the al for large production volumes, need for recycling, and tendency of further oxidation and corrosion. Considering the current economic situation in the construction industry in Latvia, economy of resources, reducing consumption of materials, and t of new materials with special properties such as high density and durability are the tasks of
  • 2. International Journal of Trend in Scientific Research an @ IJTSRD | Available Online @ www.ijtsrd.com CHAPTER II 2.1 Properties of Iron Containing Concrete Fillers 2.1.1. Metal powders This study analyzed powders SC100.26 (Fig. 1) MH.80.23 and ASC.100.29 from the Swedish Company Höganäs AB. The metal powder SC100.26 has the best compressibility of all Höganäs sponge iron powder grades. The green strength is also high. It should used particularly if high density after single pressing and sintering is desirable. MH80.23 designed to match the requirements lubricating bearings. Its range of the particle size chosen to give an optimum pore structure application. The metal powder MH80.23 added to powder mixes in small quantities substantially improve green strength. The powder ASC100.29 is an atomized iron powder with a very high compressibility, which makes single press compacts with densities g/cm3. ASC100.29 is particularly suited for density structural parts and as a base material magnetic applications. Figure1. Powder SC100.26 microstructure (Average particles size is 45 – 150 µm). The iron content in powders is greater than 95%. The sieve analysis is shown in Fig. 2. Figure 2: Sieve analysis, µm. International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456 www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018 Properties of Iron Containing Concrete This study analyzed powders SC100.26 (Fig. 1), d ASC.100.29 from the Swedish The metal powder SC100.26 has the best compressibility of all Höganäs sponge iron powder grades. The green strength is also high. It should be single pressing and sintering is desirable. MH80.23 is specially designed to match the requirements for self- particle size is chosen to give an optimum pore structure for this application. The metal powder MH80.23 can also be to powder mixes in small quantities to improve green strength. The metal ASC100.29 is an atomized iron powder with a very high compressibility, which makes it possible to single press compacts with densities of up to 7.2 suited for high base material for soft 1. Powder SC100.26 microstructure 150 µm). The iron content in powders is greater than 95%. Figure 2: Sieve analysis, µm. Metal powder AD, g/cm3 SC100.26 2.68 MH80.23 2.30 ASC 100.29 2.98 Table 1: Apparent density and flow of metal powders 2.1.2. Metal dust Air filters in manufacturing enterprises collect amounts of dust. The Swedish company HöganäsAB delivers this waste material to consumers brand CMS (Fig. 3). Figure 3: Microstructure of CMS <45,µm 45<212,µm Test results 56.8% Min 35.0% Max Table 2: Sieve analysis of powder CMS 95 The product has high iron content (guaranteed over90%), and its sieve analysis is shown in Table 2. 2.1.3. Mill scales Mill scale is flaky dross obtained in rolling red steel or in steel mills. The thickness of the is approximately 10 – 15 components of iron dross are Fe3O4 (magnetite) and FeO. oxides are shown in Table 3. FeO Molar mass,g/mol 71.84 Specific gravity, g/cm3 5.28 Hardness, HV 270 – 350 Part of mass in mill scale 50% Table 3: Properties of iron oxides d Development (IJTSRD) ISSN: 2456-6470 Oct 2018 Page: 499 AD, g/cm3 AD, g/cm3 2.68 29 2.30 34 2.98 24 Table 1: Apparent density and flow of metal powders Air filters in manufacturing enterprises collect large of dust. The Swedish company HöganäsAB delivers this waste material to consumers under the Figure 3: Microstructure of CMS 45<212,µm >212,µm 43.2% 0.0% 1.5% Sieve analysis of powder CMS 95 The product has high iron content (guaranteed over90%), and its sieve analysis is shown in Table 2. Mill scale is flaky dross obtained in rolling red hot or in steel mills. The thickness of the dross layer 15 microns. The main components of iron dross are Fe2O3 (hematite), Fe3O4 (magnetite) and FeO. The properties of iron Fe3O4 Fe2O3 231.52 159.68 5.20 5.12 350 420 – 500 1030 40% 10% Table 3: Properties of iron oxides
  • 3. International Journal of Trend in Scientific Research an @ IJTSRD | Available Online @ www.ijtsrd.com The study used mill scale from the rolling of reinforcement supplied by “Liepajas Metalurgs” (Latvia). The particles of raw mill scale are Fig. 4.The iron content in the mill scale is greater than70%, humidity from 1 to 5 % and specific gravity of the material is 5.2 ÷ 5.5 g/cm3. Figure 4: Raw mill scale from JSC “Liepajas Metalurgs”. The mill scale had an apparent density of 1.9 ÷ 2.1g/cm3 and hardness from 200 to 500 HB. The sieve analysis of the mill scale is shown in Table 4. <150, µm 150 – 300, µm 300 – 600, µm 34.73% 25.25% 10.82% Table 4: Sieve analysis of raw mill scale In order to decrease the size of the particles, it possible to process the raw mill scale. One of methods is grinding. Figure 5: Sieve analysis of grinded mill scale, µm. International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456 www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018 The study used mill scale from the rolling of steel Metalurgs” (Latvia). The particles of raw mill scale are shown in Fig. 4.The iron content in the mill scale is greater than70%, humidity from 1 to 5 % and specific gravity e from JSC The mill scale had an apparent density of 1.9 ÷ 2.1g/cm3 and hardness from 200 to 500 HB. The of the mill scale is shown in Table 4. > 600, µm 29.20% Table 4: Sieve analysis of raw mill scale In order to decrease the size of the particles, it is to process the raw mill scale. One of the Figure 5: Sieve analysis of grinded mill scale, µm. Particle size, µm Grinded Mill Scale 30 s <063 3.2% 63-125 6.3% 125-250 16.8% 250-500 34.6% 500-1000 34.7% >1000 4.4% Table 5: Sieve analysis of grinded mill scale Fig. 5 and Table 5 present the sieve analysis of 30 sand 120 s grinded mill scales. It was ground planetary ball mills with nominal speed of 300 rpm (Kazjonovs, Bajare and Korjakins, 2.1.4. Steel punching One kind of steel scrap is steel punchi formed by cutting sheet materials (Fig. 6). Figure 6: Steel punching from JSC “DITTON Driving Chain Factory” (Latvia). Diameter 10.8mm, height 0.5 ÷ 3.3mm. The specific steel punching is 7800 kg/m3. This research used punching formed by of circuit elements supplied by “DITTON Driving Chain Factory cuttings have a round shape andvarious geometric dimensions, the diameter and thickness are shown in Table 6. The specific punching is 7800 kg/m3. Steel punching types D,mm 3.0 3.9 4.6 5.8 H,mm 0.7 0.8 0.5 1.0 Table 6: The size of steel punching The investigation of the properties reveals hardness of the elements is up to 100 HB. d Development (IJTSRD) ISSN: 2456-6470 Oct 2018 Page: 500 Grinded Mill Scale 30 s 120s 3.2% 9.1% 6.3% 12.1% 16.8% 35.4% 34.6% 35.3% 34.7% 8.1% 4.4% 0.0% Table 5: Sieve analysis of grinded mill scale Fig. 5 and Table 5 present the sieve analysis of 30 sand 120 s grinded mill scales. It was ground in ball mills with nominal speed of 300 rpm azjonovs, Bajare and Korjakins, 2010). One kind of steel scrap is steel punching, which is by cutting sheet materials (Fig. 6). Figure 6: Steel punching from JSC “DITTON ain Factory” (Latvia). Diameter 3.0 ÷ mm. The specific gravity of This research used punching formed by the stamping of circuit elements supplied by the enterprise JSC “DITTON Driving Chain Factory” (Latvia). The cuttings have a round shape andvarious geometric and thickness of the samples The specific gravity of steel Steel punching types 5.8 6.4 7.1 10.8 1.0 1.0 2.3 3.3 Table 6: The size of steel punching The investigation of the properties reveals that of the elements is up to 100 HB.
  • 4. International Journal of Trend in Scientific Research an @ IJTSRD | Available Online @ www.ijtsrd.com CHAPTER III HEAVY CONCRETE COMPOSITIONS AND PROPERTIES 3.1. Mixture proportioning and preparation This study analyzed prepared types of heavy concrete S1 and S2 that are patented in Latvia. The components used in manufacturing heavy and their part of mass are shown in Table COMPONENT MIX S1 Cement CEM I 42.5N 1.00 Mill scale 3.95 Sand 0.65 Steel Punching 0.00 Metal powder 0.00 Super Plasticizers 0.015 W/C ratio 0.55 Table 7: Heavy concrete compositions (by weight) Several ingredients are prepared before application, e.g., the steel punching is cleaned of oil that in the manufacturing process. The traditional component sand is applied as fine filler in the mix S1. In the second mix S2 all traditional components are replaced with iron containing waste materials. In order to improve the workability of the mix reduce W/C ratio, a super plasticizer is added in mixtures. Optimization of packing is applied decrease W/C ratio of the concrete and enlarge density. Vibration of the concrete is used briefly avoid the segregation as a result may be issued metal filler higher specific gravity. Three have been prepared as for compression tests as for tensile test using each concrete composition S1and S2. To provide detailed properties of the concrete study also discusses two heavy concrete and S100 from the scientific publication of High Density Concrete by Using Steel Treatment Waste”. Concrete Mix % Aggregate S50 High-weight waste aggregate: 50 Iron Dross-Grinded 30 s 5 Iron Dross-Grinded 2min 15 Mix of steel punching 30 Natural aggregate: 50 Gravel 35 Sand 15 Table 8: Details about aggregate proportions International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456 www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018 HEAVY CONCRETE COMPOSITIONS AND Mixture proportioning and preparation heavy concrete S1 and S2 that are patented in Latvia. The manufacturing heavy concrete in Table 7. MIX S2 1.00 3.49 0.00 2.69 1.62 0.016 0.62 Table 7: Heavy concrete compositions (by weight) Several ingredients are prepared before application, e.g., the steel punching is cleaned of oil that is applied The traditional concrete filler in the mix S1. all traditional concrete containing waste In order to improve the workability of the mix and W/C ratio, a super plasticizer is added in both ptimization of packing is applied to W/C ratio of the concrete and enlarge its . Vibration of the concrete is used briefly to the segregation as a result may be issued of filler higher specific gravity. Three specimens been prepared as for compression tests as well tensile test using each concrete composition S1and the concrete, this heavy concrete types S50 scientific publication “Designing Using Steel Treatment % Aggregate S50 S100 50 100 20 15 20 30 60 50 - 35 - 15 - Table 8: Details about aggregate proportions The heavy concrete S50 and S100 and proportions are shown in Table 8, physical properties in Table 9 and Table 10 respectively. 3.2. Properties of mix The physical properties of the heavy are shown in Table 9. As expected, the containing waste materials heighten the density product. Concrete Type S1 S2 S50 S100 Table 9: Physical The highest density obtained in this study is in range 4000 – 4500 kg/m3. Also, expenses were estimated for heavy The higher density sample had mainly due to the metal powder used After 28 days the samples were tested and tension. The results are shown Concrete Type Compressive strength, MPa S1 50.7 S2 43.1 S50 40.7 S100 36.6 Table 10: Mechanical properties (after 28 days) The results show that S2 mixture has lower compression and tension than S1 mixture. structure of a split S2 sample is shown in Fig. 7.Another potential drawback of steel punching corrosion that should be tested in further researches. Figure 7: Structure of S2 mixture sample The research by Kan, Pie and Chang (2004) that the elastic modulus of heavy concrete is than for the regular concrete mortar. Moreover, d Development (IJTSRD) ISSN: 2456-6470 Oct 2018 Page: 501 The heavy concrete S50 and S100 and their aggregate proportions are shown in Table 8, the mechanical and physical properties in Table 9 and Table 10 The physical properties of the heavy concrete samples are shown in Table 9. As expected, the iron waste materials heighten the density of the Density, kg/m3 3200 4300 3500 4600 : Physical Properties The highest density obtained in this study is in the 4500 kg/m3. Also, approximate were estimated for heavy concrete mixtures. The higher density sample had greater expenses mainly due to the metal powder used as fine filler. After 28 days the samples were tested in compression and tension. The results are shown in Table 10. Compressive strength, MPa Tensile strength, MPa 7.15 6.32 4.10 4.15 properties (after 28 days) The results show that S2 mixture has lower strength in compression and tension than S1 mixture. The of a split S2 sample is shown in Fig. 7.Another potential drawback of steel punching is that should be tested in further researches. of S2 mixture sample The research by Kan, Pie and Chang (2004) reveals the elastic modulus of heavy concrete is higher ular concrete mortar. Moreover,it is
  • 5. International Journal of Trend in Scientific Research an @ IJTSRD | Available Online @ www.ijtsrd.com increasing with the increase of iron ore. As Fig. 8, heavy aggregate inclusion of 48.8% in volume makes the elastic modulus of concrete approximately 1.5 times that of regular mortar. Figure 8: Modulus of elasticity for concrete with various metallic aggregates However, it does not make the compressive strengths too much difference as previously mentioned (Kan, Pie and Chang, 2004). CHAPTER IV APPLICATION POSSIBILITIES OF HEAVY CONCRETE Heavy concrete has high application possibilities the field of contra weights. The main contra material properties are their high density, resistance to external environment impacts and production cost. Contra weights are used to ensure stability of enginery – e.g., machinery, lifts, floodgates, cranes etc. It is also effective to use heavy concrete in underwater constructions due to its high density that is more notable because of the buoyant force (1), namely, the weight in the water depends on the material mass and density. Heavy concrete can be used to manufacture substructure of breakwaters. Another product category includes anchors which would suitable in fast currents or rocky seafloor. Institute of Building Production has developed construction scheme of such anchor that is shown Fig. 9. International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456 www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018 with the increase of iron ore. As shown in Fig. 8, heavy aggregate inclusion of 48.8% in the makes the elastic modulus of concrete raise 1.5 times that of regular mortar. Figure 8: Modulus of elasticity for concrete with allic aggregates compressive strengths too much difference as previously mentioned (Kan, APPLICATION POSSIBILITIES OF HEAVY Heavy concrete has high application possibilities in ield of contra weights. The main contra weight properties are their high density, fine to external environment impacts and low weights are used to ensure e.g., machinery, lifts, bridges, , cranes etc. It is also effective to use heavy constructions due to its high more notable because of the buoyant , the weight in the water depends on ncrete can be used to manufacture the of breakwaters. Another perspective category includes anchors which would be in fast currents or rocky seafloor. The of Building Production has developed the scheme of such anchor that is shown in Figure 9: Construction scheme of anchor (1 concrete body, 2 – metal pine, 3 rubber cover). The rubber cover is used to avoid impacts of sea water and possible corrosio study were produced anchor model made of concrete with the density approximately 4300 kg/ (Fig. 10). Figure 10: Model Heavy concrete could also be used as a shielding material in nuclear stations and with heightened radiation level. There are two of radiation: 1. X–rays and gamma rays. According to Compton scattering effect, the efficiency is approximately proportional to mass of the material used in the shield of radiation. Also, researches attenuation coefficient depends on the density of the concrete (Ismail and Al 2. Neutrons. An efficient neutron consists of heavy elements such mass of which is 56 and preferably, hydrogen (Mehta and Monteiro, 2006). The structure of heavy concrete conforms to types of radiation attenuation requirements. addition, heavy concrete has a decent strength, and thus it is usable as a structure. Bore could be used as filler in concrete order to better attenuate the radiation. d Development (IJTSRD) ISSN: 2456-6470 Oct 2018 Page: 502 Figure 9: Construction scheme of anchor (1 – heavy metal pine, 3 – metal ring, 4 – rubber cover). The rubber cover is used to avoid unfavourable impacts of sea water and possible corrosion. In this were produced anchor model made of heavy with the density approximately 4300 kg/m3 Figure 10: Model Heavy concrete could also be used as a radiation material in nuclear stations and buildings d radiation level. There are two types rays and gamma rays. According to the scattering effect, the attenuation is approximately proportional to the of the material used in the shield of Also, researches confirm that the depends on the density of the concrete (Ismail and Al-Hashmi, 2008). Neutrons. An efficient neutron-occluding material consists of heavy elements such as iron the atomic mass of which is 56 and light elements, preferably, hydrogen (Mehta and Monteiro, 2006). The structure of heavy concrete conforms to both types of radiation attenuation requirements. In , heavy concrete has a decent compressive , and thus it is usable as a supporting . Bore could be used as filler in concrete in to better attenuate the radiation.
  • 6. International Journal of Trend in Scientific Research an @ IJTSRD | Available Online @ www.ijtsrd.com CHAPTER V CONCLUSION As planned, the iron containing waste heighten the density of product. The density obtained in this study is in range 4000 4500 kg/m3, though higher density had greater expenses per mass unit. Elastic modulus of heavy concrete is regular concrete mortar and is increasing with the increase of metallic aggregates. Optimization of packing was applied concrete W/C ratio and enlarge density Vibration of concrete was used briefly avoiding of segregation as a result may of metal filler higher specific gravity. Potential drawback of steel punching that should be tested in further researches CHAPTER VI REFERENCES 1. Basyigit C. (2006) The Physical and Mechanical Properties of Heavyweight Concretes Used in Radiation 2. Shielding. Journal of Applied Sciences, Vol. 6, Issue 4, p. 762. – 766. 3. Chundelly R., Greeno R. (2001) Building Construction Handbook. Britsh Library Catalogue in Publication Data. 347 p. 4. Höganäs A B (2010) Iron Powders for Sintered Components [online] [accessed on 30.04.2011.]. 5. Available: http://www.hoganas.com/Documents/Brochures/Ir International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456 www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018 As planned, the iron containing waste materials the density of product. The highest obtained in this study is in range 4000 – kg/m3, though higher density concrete also Elastic modulus of heavy concrete is higher than regular concrete mortar and is increasing with the Optimization of packing was applied to decrease enlarge density. Vibration of concrete was used briefly for of segregation as a result may be issued of metal filler higher specific gravity. Potential drawback of steel punching is corrosion ther researches. Basyigit C. (2006) The Physical and Mechanical Properties of Heavyweight Concretes Used in Shielding. Journal of Applied Sciences, Vol. 6, Chundelly R., Greeno R. (2001) Building struction Handbook. Britsh Library Catalogue B (2010) Iron Powders for Sintered Components [online] [accessed on 30.04.2011.]. http://www.hoganas.com/Documents/Brochures/Ir on_Powders_for_Sintered_Components_ November_2010_web.pdf 6. Höganäs A B (2010) Overview of Powder Grades [online] [accessed on 30.04.2011.]. Available:http://www.hipih.com/cgi shl/DC_Show_File.exe?fileId=2257&btnId=50&i sWebSiteItem=1&save=0 7. Ismail Z Z, Al-Hashmi E waste iron as a partial replacement of sand in concrete. Waste Management p. 2048. – 2053. 8. Kan Y. C., Pie K. C., Chang C. and Fracture Toughness of Heavy Concrete with Various Iron Aggregate Inclusi Engineering and Design, Vol. 228, Issues 1 119 – 127. 9. Kazjonovs J., Bajare D., Korjakins A. (2010) Designing of High Density Concrete by Using Steel Treatment Waste. The 10th international Conference Modern building materials, structures and techniques, Lithuania, Vilnius 10. Lorente A., Gallegoa E., Vega Mendez R. (2008) Neutron Shielding Properties of a New High - Density Concrete. 12th International Congress of the International Radiation Protection Association, IRPA-12, Buenos Aires, Argentina, p. 1 – 10. 11. Mehta P., Monteiro P. (2005) Concrete Microstructure, Properties, and Materials. New York: McGraw -Hill Professional. 261 528 – 530 p. d Development (IJTSRD) ISSN: 2456-6470 Oct 2018 Page: 503 on_Powders_for_Sintered_Components_ November_2010_web.pdf B (2010) Overview of Powder Grades [online] [accessed on 30.04.2011.]. Available:http://www.hipih.com/cgi- shl/DC_Show_File.exe?fileId=2257&btnId=50&i Hashmi E A. (2008) Reuse of waste iron as a partial replacement of sand in Waste Management, Vol. 28, Issue 11, C., Chang C. L. (2004) Strength and Fracture Toughness of Heavy Concrete with Aggregate Inclusions. Nuclear Engineering and Design, Vol. 228, Issues 1-3, p. Kazjonovs J., Bajare D., Korjakins A. (2010) Designing of High Density Concrete by Using . The 10th international Conference Modern building materials, structures Lithuania, Vilnius, p. 138 – 142. Lorente A., Gallegoa E., Vega - Carrillob H. R., Mendez R. (2008) Neutron Shielding Properties of Density Concrete. 12th International Congress of the International Radiation Protection 12, Buenos Aires, Argentina, Mehta P., Monteiro P. (2005) Concrete Microstructure, Properties, and Materials. New Hill Professional. 261 – 262 p.,