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ESP
Outlines
• Introduction about ESP
• Motor
• Seal
• Pump
• Factory toure
• Conclusion
Electrical Submersible Pumps (ESP)
Motor
• Made up of two parts
Motor
Stator
Rotor
Stator
• Housing
• Laminations
• Windings
Housing
Rotor
• Laminations
• Copper bars with supporting copper end rings
• Rotor bearings
Seal
• Types Labyrinth (L), Bag (B)
• Sizes
400 series (BBL , LBB and BB)
540 series ( BBL , LBB and BB)
738 series ( LL) BagLabyrinth
Seal applications
• Isolation
• Mechanical connector
• Provide area for motor oil volume expansion
What are the most causes of seal failure ?
• Bad selection
• Leakage
• Down & Up thrust
• Impurities ( foreign particles )
• Vibration
Pump
• Submersible pumps Lifts the fluid through the tubing to the surface.They
are a multi-staged centrifugal pumps. Each stage consists of a rotating
impeller and stationary diffuser.
Pump
• A Centrifugal Pump is a machine that moves fluid by spinning it
within a rotating impeller.
The impeller has a central inlet and a tangential outlet and
rotates inside a stationery diffuser
Pump
The impellers rotate with the shaft and spin at the RPM of the motor.
Pumps are assembled by stacking stages on a shaft and compressing the
stack in a housing.
A stage will produce a given amount of flow and lift (head) at the motor
RPM.
Pump
• The Impeller change the fluid
velocity through a number of vanes.
• This motion causes a vacuum area
to be created which draws more
fluid into the impeller.
Pump
The diffuser turns the fluids
kinetic energy into a potential
energy while passing to the next
stage.
Pump Sizes in Alkhorayef Company
• 400 SER 4.00 DIA 950 SER 9.50 DIA
• 513 SER 5.13DIA 1000 SER 10.00 DIA
• 538 SER 5.38DIA 1100 SER 11.00 DIA
• 562 SER 5.62DIA
• 675 SER 6.75 DIA
FactoryTour
In five days , I’ve learned:
Motor stages of manufacturing as well as how to collect seal and pump
equipment. Finally I’ve got an idea about service equipment and how to repair
it.
Conclusion
Equipment Function
Motor Transfer electrical energy to mechanical energy to
move the shat to enable the pump to do its duty
Seal Protect the motor , mechanical connector and
provide an extra area for motor fluids
Pump Suck the oil from the well and lift it to the surface
by tubing.
Thank you very much ..Questions??

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ESP

  • 1. ESP
  • 2. Outlines • Introduction about ESP • Motor • Seal • Pump • Factory toure • Conclusion
  • 4. Motor • Made up of two parts Motor Stator Rotor
  • 6.
  • 8.
  • 9.
  • 10.
  • 11. Rotor • Laminations • Copper bars with supporting copper end rings • Rotor bearings
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20. Seal • Types Labyrinth (L), Bag (B) • Sizes 400 series (BBL , LBB and BB) 540 series ( BBL , LBB and BB) 738 series ( LL) BagLabyrinth
  • 21. Seal applications • Isolation • Mechanical connector • Provide area for motor oil volume expansion
  • 22.
  • 23. What are the most causes of seal failure ? • Bad selection • Leakage • Down & Up thrust • Impurities ( foreign particles ) • Vibration
  • 24. Pump • Submersible pumps Lifts the fluid through the tubing to the surface.They are a multi-staged centrifugal pumps. Each stage consists of a rotating impeller and stationary diffuser.
  • 25. Pump • A Centrifugal Pump is a machine that moves fluid by spinning it within a rotating impeller. The impeller has a central inlet and a tangential outlet and rotates inside a stationery diffuser
  • 26. Pump The impellers rotate with the shaft and spin at the RPM of the motor. Pumps are assembled by stacking stages on a shaft and compressing the stack in a housing. A stage will produce a given amount of flow and lift (head) at the motor RPM.
  • 27. Pump • The Impeller change the fluid velocity through a number of vanes. • This motion causes a vacuum area to be created which draws more fluid into the impeller.
  • 28. Pump The diffuser turns the fluids kinetic energy into a potential energy while passing to the next stage.
  • 29. Pump Sizes in Alkhorayef Company • 400 SER 4.00 DIA 950 SER 9.50 DIA • 513 SER 5.13DIA 1000 SER 10.00 DIA • 538 SER 5.38DIA 1100 SER 11.00 DIA • 562 SER 5.62DIA • 675 SER 6.75 DIA
  • 30. FactoryTour In five days , I’ve learned: Motor stages of manufacturing as well as how to collect seal and pump equipment. Finally I’ve got an idea about service equipment and how to repair it.
  • 31. Conclusion Equipment Function Motor Transfer electrical energy to mechanical energy to move the shat to enable the pump to do its duty Seal Protect the motor , mechanical connector and provide an extra area for motor fluids Pump Suck the oil from the well and lift it to the surface by tubing.
  • 32. Thank you very much ..Questions??