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ARTIFICIAL LIFT
Farida Ismayilova
AGENDA
 Natural flow
 Artificial lift:
• Rod pump
• Progressive cavity pump (PCP)
• Hydraulic pump
• Plunger lift
• Gas lift
2
NATURAL FLOW
 The flow thanks to the natural energy of
the field(the formation pressure)
 Flow condition:
Pformation>
PBH=Phydrostatic+Pfriction+Ptubinghead
Phydrostatic=ρgh
Ρ-density, h-the height of the mud column
h
Pformation
PBH
PTH
3
EXERCISE 1
 A vertical well has 4000 feet depth
 Formation pressure is 1500 psi
 Fluid gradient is 0.42 psi/ft
 Does the well flow?
Answer: No, formation pressure isn’t sufficient to
reach wellhead.
1500 / 0.42 = 3571ft < 4000ft
4
4
EXERCISE 2
 A vertical well has 4000 feet depth
 Formation pressure is 1500 psi
 Fluid gradient is 0.42 psi/ft
 Identify the static liquid level in the well
Answer: Static liquid level is at depth of 3571ft.
1500 / 0.42 = 3571ft
5
5
ARTIFICIAL LIFT
 Petrowiki:
 Artificial lift is a method used to lower the producing
bottom hole pressure (BHP) on the formation to
obtain a higher production rate from the well.
6
 ~2 million oil wells in the world
 ~1 million wells utilize artificial lift
 ~750,000 of these use sucker rod pumps
 Gas Lifted wells produce more oil than any other
method
 More $ are spent on ESP’s worldwide than any other
method
Artificial lift worldwide
7
EXERCISE 3
 A vertical well has 4000 feet depth
 Formation pressure is 1500 psi
 Fluid gradient is 0.42 psi/ft
 How much additional pressure is required to flow the
well?
Answer: 180psi
Total pressure required = 4000 * 0.42 = 1680psi
Additional pressure required on top of formation
pressure = 1680 -1500 = 180 psi
8
8
EXERCISE 4
 A vertical well has 4000 feet depth
 Formation pressure is 1500 psi
 Fluid gradient is 0.42 psi/ft
 Flow line pressure is 120 psi
 How much additional pressure is required to flow the well?
Answer: 300psi = 180 + 120
Summing answer from Exercise 3 and Flow line pressure.
(180psi)
Flow line pressure is additional force to overcome for the
fluid(well) to flow.
9
9
ROD PUMP
10
ROD PUMP SCHEMATICS
~ 5-40 liters liquid/stroke
Could provide rates up to 60-480
bbl/day liquid
11
PROS AND CONS
Advantages
 High system efficiency
 Optimization controls
available
 Economical
Disadvantages
 Potential for tubing
and rod wear
 GOR
 Depth limited (load)
12
APPLICATION CONSIDERATIONS
 Depth 30-3000 m
 Volume 5-1500 bpd
 Temperature 35-175 C
 Inclination 0-20 deg
13
PROGRESSIVE CAVITY PUMPS
14
PCP
15
 Good for heavy oils
 Handles solids(metal
debris, sand, cale)
16
PROS AND CONS
Advantages
 Low cost and power
consumption
 Pumps liquids with
solids
 Use in horizontal
wells
Disadvantages
 Potential for tubing
and rod wear
 GOR
 Depth limited
 Requires constant
fluid level
17
APPLICATION CONSIDERATIONS
 Depth 300-1500 m
 Volume 5-2500 bpd
 Temperature 20-75 C
 Inclination 0-90 deg
18
HYDRAULIC PUMPS
19
HYDRAULIC PUMPS
 Uses power fluids (oil or water) to
add energy to the system
 A surface pump pumps the power
fluid
 Power fluids drive a down hole motor
20
PROS AND CONS
Advantages
 Often “Free” or
wireline retrievable
 Good depth capability
 Use in deviated wells
Disadvantages
 Solids
 Requires high
pressure and surface
facilities
 Requires specific BHA
21
APPLICATION CONSIDERATIONS
 Depth 1000-3000 m
 Volume 50-1000 bpd
 Temperature 35-120 C
 Inclination 0-90 deg
22
PLUNGER LIFT
23
PLUNGER LIFT
24
PROS AND CONS
Advantages
 No outside energy
required
 Low cost method
 GOR handling
 Deviated wells
Disadvantages
 Solids
 Low volume
 Requires surveillance
to optimize
25
APPLICATION CONSIDERATIONS
 Depth 300-2500 m
 Volume 1-10 bpd
 Temperature 20-130 C
 Inclination 0-60 deg
26
GAS LIFT
27
GAS LIFT
2 types:
•Continuous
•Intermittent
28
GAS LIFT VALVE
29
PROS AND CONS
Advantages
 Flexibility
 Wireline retrievable
 Solids
 Fullbore drift
 Multi-well production
Disadvantages
 Requires high
pressure compressor
 Backpressure
 Fluid viscosity
30
APPLICATION CONSIDERATIONS
 Depth 1000-4000 m
 Volume 50-10000 bpd
 Temperature 30-130 C
 Inclination 0-70+ deg
31
ESP
32
CENTRIFUGAL PUMP
33
PROS AND CONS
Advantages
 High volume/depth
capability
 Deviated wells
Disadvantages
 Requires electric
power
 Difficult to repair
 Gas and solids
 Viscosity
34
APPLICATION CONSIDERATIONS
 Depth 300-3500 m
 Volume 100-25000 bpd
 Temperature 30-150+ C (depending on seal)
 Inclination 0-90 deg
35
EXERCISE 5
 A well has 3,000 feet (914 meters) depth
 Some sand production
 Some viscosity
 Capable to produce 800 bpd
 Which artificial lift type would you use?
Answer: Hydraulic Pump, Rod pump , Gas lift
36
36
EXERCISE 6
 A well has 7,000 feet (2,134 meters) depth
 No sand production
 Capable to produce 500 bpd
 Which artificial lift type would you use?
Answer: ESP, Hydraulic Pump
37
37
EXERCISE 7
 A well has 12,000 feet (3,658 meters) depth
 Some sand production
 Capable to produce 50 bpd
 Which artificial lift type would you use?
Answer: Intermittent gas lift
38
38
EXERCISE 8
 A well has 13,000 feet (3,963 meters) depth
 No sand production
 Capable to produce 3,000 bpd
 Which artificial lift type would you use?
Answer: ESP, Gas lift
39
39
EXERCISE 9
 Capable to produce 30,000 bpd
 Which artificial lift type would you use?
Answer: ESP, Gas lift
40
40
?
T
H
A
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Artificial lift methods in production

  • 2. AGENDA  Natural flow  Artificial lift: • Rod pump • Progressive cavity pump (PCP) • Hydraulic pump • Plunger lift • Gas lift 2
  • 3. NATURAL FLOW  The flow thanks to the natural energy of the field(the formation pressure)  Flow condition: Pformation> PBH=Phydrostatic+Pfriction+Ptubinghead Phydrostatic=ρgh Ρ-density, h-the height of the mud column h Pformation PBH PTH 3
  • 4. EXERCISE 1  A vertical well has 4000 feet depth  Formation pressure is 1500 psi  Fluid gradient is 0.42 psi/ft  Does the well flow? Answer: No, formation pressure isn’t sufficient to reach wellhead. 1500 / 0.42 = 3571ft < 4000ft 4 4
  • 5. EXERCISE 2  A vertical well has 4000 feet depth  Formation pressure is 1500 psi  Fluid gradient is 0.42 psi/ft  Identify the static liquid level in the well Answer: Static liquid level is at depth of 3571ft. 1500 / 0.42 = 3571ft 5 5
  • 6. ARTIFICIAL LIFT  Petrowiki:  Artificial lift is a method used to lower the producing bottom hole pressure (BHP) on the formation to obtain a higher production rate from the well. 6
  • 7.  ~2 million oil wells in the world  ~1 million wells utilize artificial lift  ~750,000 of these use sucker rod pumps  Gas Lifted wells produce more oil than any other method  More $ are spent on ESP’s worldwide than any other method Artificial lift worldwide 7
  • 8. EXERCISE 3  A vertical well has 4000 feet depth  Formation pressure is 1500 psi  Fluid gradient is 0.42 psi/ft  How much additional pressure is required to flow the well? Answer: 180psi Total pressure required = 4000 * 0.42 = 1680psi Additional pressure required on top of formation pressure = 1680 -1500 = 180 psi 8 8
  • 9. EXERCISE 4  A vertical well has 4000 feet depth  Formation pressure is 1500 psi  Fluid gradient is 0.42 psi/ft  Flow line pressure is 120 psi  How much additional pressure is required to flow the well? Answer: 300psi = 180 + 120 Summing answer from Exercise 3 and Flow line pressure. (180psi) Flow line pressure is additional force to overcome for the fluid(well) to flow. 9 9
  • 11. ROD PUMP SCHEMATICS ~ 5-40 liters liquid/stroke Could provide rates up to 60-480 bbl/day liquid 11
  • 12. PROS AND CONS Advantages  High system efficiency  Optimization controls available  Economical Disadvantages  Potential for tubing and rod wear  GOR  Depth limited (load) 12
  • 13. APPLICATION CONSIDERATIONS  Depth 30-3000 m  Volume 5-1500 bpd  Temperature 35-175 C  Inclination 0-20 deg 13
  • 16.  Good for heavy oils  Handles solids(metal debris, sand, cale) 16
  • 17. PROS AND CONS Advantages  Low cost and power consumption  Pumps liquids with solids  Use in horizontal wells Disadvantages  Potential for tubing and rod wear  GOR  Depth limited  Requires constant fluid level 17
  • 18. APPLICATION CONSIDERATIONS  Depth 300-1500 m  Volume 5-2500 bpd  Temperature 20-75 C  Inclination 0-90 deg 18
  • 20. HYDRAULIC PUMPS  Uses power fluids (oil or water) to add energy to the system  A surface pump pumps the power fluid  Power fluids drive a down hole motor 20
  • 21. PROS AND CONS Advantages  Often “Free” or wireline retrievable  Good depth capability  Use in deviated wells Disadvantages  Solids  Requires high pressure and surface facilities  Requires specific BHA 21
  • 22. APPLICATION CONSIDERATIONS  Depth 1000-3000 m  Volume 50-1000 bpd  Temperature 35-120 C  Inclination 0-90 deg 22
  • 25. PROS AND CONS Advantages  No outside energy required  Low cost method  GOR handling  Deviated wells Disadvantages  Solids  Low volume  Requires surveillance to optimize 25
  • 26. APPLICATION CONSIDERATIONS  Depth 300-2500 m  Volume 1-10 bpd  Temperature 20-130 C  Inclination 0-60 deg 26
  • 30. PROS AND CONS Advantages  Flexibility  Wireline retrievable  Solids  Fullbore drift  Multi-well production Disadvantages  Requires high pressure compressor  Backpressure  Fluid viscosity 30
  • 31. APPLICATION CONSIDERATIONS  Depth 1000-4000 m  Volume 50-10000 bpd  Temperature 30-130 C  Inclination 0-70+ deg 31
  • 34. PROS AND CONS Advantages  High volume/depth capability  Deviated wells Disadvantages  Requires electric power  Difficult to repair  Gas and solids  Viscosity 34
  • 35. APPLICATION CONSIDERATIONS  Depth 300-3500 m  Volume 100-25000 bpd  Temperature 30-150+ C (depending on seal)  Inclination 0-90 deg 35
  • 36. EXERCISE 5  A well has 3,000 feet (914 meters) depth  Some sand production  Some viscosity  Capable to produce 800 bpd  Which artificial lift type would you use? Answer: Hydraulic Pump, Rod pump , Gas lift 36 36
  • 37. EXERCISE 6  A well has 7,000 feet (2,134 meters) depth  No sand production  Capable to produce 500 bpd  Which artificial lift type would you use? Answer: ESP, Hydraulic Pump 37 37
  • 38. EXERCISE 7  A well has 12,000 feet (3,658 meters) depth  Some sand production  Capable to produce 50 bpd  Which artificial lift type would you use? Answer: Intermittent gas lift 38 38
  • 39. EXERCISE 8  A well has 13,000 feet (3,963 meters) depth  No sand production  Capable to produce 3,000 bpd  Which artificial lift type would you use? Answer: ESP, Gas lift 39 39
  • 40. EXERCISE 9  Capable to produce 30,000 bpd  Which artificial lift type would you use? Answer: ESP, Gas lift 40 40