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Capabilities Overview
Vacuum Chamber Design & Build
Engineering Design / Analysis
Process Automation Tools
Precision Air Handlers and Sensor Systems
Enclosures
Power Distribution Boxes
Electro-Mechanical Assembly and Integration
Precision Metal Fabrication
150 Great Oaks Blvd, San Jose, CA 95119 TEL 408-414-5928 www.seminet.com
2
About Seminet
 AES (Est 2004) merged with Seminet (est 1998)
 65K ft2 facility in San Jose, CA
 Engineering Analysis, Design & Build and Build-To-Print services.
 Semiconductor Environmental Equip. and Enclosures.
 System Integration, Custom Mfg
 Patents for Precise Environmental control & N2 Purging.
 Vertically Integrated Facility:
 Eng: Mech, Elect, Thermal, Mfg, Software (PLC, GUI, Robot)
 In House Precision Sheetmetal, Machining, Frame Weldments
 Electrical-Mechanical Assembly and Integration
 System Level Test: Mech, Elect, Seismic, Noise, Vibration, Environ.
 Should Costing
 Supplier &
Component MGMT
 MFG Process MGMT
 Prototype Support
 DFA and DFM
 DFMEA
 FEA
– Structural
– Electro Magnetic
– Thermal
– Acoustic
– Shock / Vibration
– Design Optimization
 CFD
– Laminar & Turbulent
– Compressible /
Incompressible
– Heat Transfer
– Rotor Dynamics
– Multi Phase
– Reaction & Combustion
– FSI - Fluid Structure
Interaction
 Product Data
Mgmt (PDM)
 Product Life Cycle
Mgmt (PLM)
 Configuration
Mgmt
 Value Engineering
 Design
Automation
 Problem or
Compliance
MGMT
 Concurrent Eng.
 3D Models & ASSYs
 MFG DWGs
 GD&T
 Tolerance Analysis
 Part Spec Creation
 BOM Structuring
 Tech Manuals
 Installation Manuals
 ASSYs Animation
 Conceptual
 3D Skeletons
 Systems Eng.
 Mechanical
 Electrical
 Electronics
 Product Upgrades
 CIP Programs
 Reliability Eng.
Overview of Seminet Eng. Services
CAD Design & Legacy Conversion
Competency in design & analysis tools such as,
• CAD Tools
– Mechanical - Unigraphics, Inventor, Solid Works, Pro/Engineer, CATIA,
Inventor AutoCAD
• Electrical – ECAD layout & Schematic tools
• CAE Tools
– FEA - Abacus, Ansys & Nastran
– CFD – Fluent, CFX & Star CD
• Engineering Calculators
– MathCAD & Custom tools
 Data Migration/Legacy Conversion
• 2D CAD drawings to 3D Parametric models
• Design intent incorporation on existing CAD models
• CAD switch (migration of one software to other)
4
Coupled
Physics
Design
Optimization
• Static/Transient
• Dynamics
• Multi-Body
• Crash/Impact
• Non-Linear
• Fatigue
• Fracture Mechanics
Structural
Electro
Magnetic
Thermal
Acoustic
• Conduction
• Convection
• Radiation
• Thermo-Structural
• Creep
• FSI
• Vibro Acoustic • Design Optimization
• Size, Shape, Topology
Optimization
• FFT
• Transfer Matrices Coefficients
Calculation
• Acoustic radiation
• Fully-coupled Vibro-acoustics
FEA Capabilities
5
Laminar &
Turbulent
Compressible/
Incompressible
Heat
Transfer
Rotor Dynamics/
Turbo Machinery
Multi Phase
Reaction &
Combustion
FSI (Fluid Structure
Interaction)
CFD Capabilities
6
7
Automation Systems
Reticle Transfer Solutions
 Fully automated tools, ready to
install on fab floor
 Clean Room Robot,
6 axis Staubli
 Integrated Enclosure
 Barcode reader
 RFID for SMIF Pod ID
 Reticle management software
 Buffering and storage for input
& output of reticles
 Temperature and humidity
controlled environment
 N2 Purged Environment
optional
 Host communication interface
8
Automation Systems
Reticle Handling, Inspection, Cleaning
9
System Control & Software
 Touchscreen
 User, supervisor,
maintenance screens
 Real time system status
 Recipe creation
 Host communication
 HMI for system
operation
 PC for process data
collection and tracking
 Constant error checking
with redundant sensors
Vacuum Chamber + RF Match box + RPSC
- Use Ceramic, Teflon:
Between Chamber and
Susceptor, Diffuser to
prevent from Arcing
(Due to high RF
source)
- Use RF Ground strap
with different
thickness, width on
Susceptor:
Improve grounding
- Use silver plating
inside RF Match:
Improve RF efficiency
11
Design & Build Wafer Processor & Conveyor
 Silicon wafer
conveyor
 High
throughput,
50mm/sec
 Runs
24hrs/day
 Design, build,
test & install
to customer
specifications.
12
E-Box for
Conveyor
 Design & Build
in-house
 Electrical
control box
 Power
Distribution
 S2, S8, CE
compliant
13
Environmental Control Systems
 Mature Products: CD-E & RAM-E
beginning 1990.
 High reliability, units run 24/7 for 10 yrs
 Patented temp and humidity control
 Temperature control of +/- .05° C
 Humidity control of +/- .3% RH
 Units from 100 CFM to 4000 CFM
 Single or multiple air outlets
 Class 1 air with appropriate filter
 Customization for specific applications
14
Semifab
Large ECU
 750-4000 CFM
 Watlow PID controller
 Power dist panel
 Refrigeration
 All in-house
 CE Certified
 SEM S2, S8 Certified
 Custom versions per
specifications
 Ethernet comm.
optional
15
Semifab Large
ECU E-panel
 Electrical panel
for ECU
 Size: 4ft x 3ft
 Power and Signal
 PLC control
 CE certified
 SEMI S2, S8
certified
16
Fiber Optic Temperature Sensors
High Accuracy, High Reliability
Model Name 9-0105-03 9-0105-02 9-0105-01
Number of Channels 3 2 1
Analog Output 16 Bit, 4-20mA, Loop Powered 12-24 VDC
Measurement Range -45°C to +425°C
Resolution 0.01°C
Accuracy* ±0.025°C - .1°C
Update rate 10 Hz to 1000 Hz (Dynamic)
USB 2.0 Protocol Modbus RTU
RS-485 Protocol Modbus RTU, Half Duplex
Status Indication 3 color Flashing and Solid LEDs
Operating Temp. -20°C to +55°C
Operating Humidity 0 to 90% RH (Non-Condensing)
Dimensions 114mm Tall x 22.5mm Wide x 102mm Long
Power 12-24 VDC (2.5W max)
Mounting 35mm DIN Rail
Software Seminet Proprietary
* Measurement accuracy depends on Probe Accuracy and Transmitter
configuration
17
Tool-Specific Enclosures
 Industrial design,
ergonomics, maintenance
& safety
 OEM identity
enhancements
 Engineered air flow
dynamics
 Integration of temperature
and humidity environment
control
 Exterior finish: Painted,
Mirror, Grained, etc.
18
AMAT PDC: 180+
SST & commercial parts, electro-mech assy
19
KLA Dual SMIF: 100+
CRS Frame, Skins, Machined Parts, Mech Assy
20
AMAT DPS II: 200+ units
CRS Frame & Skins, Paint, Assembly
21
Our Advantage
 Vertically integrated company for system solution
Engineering, Build, Assemble, Test, Integration, Installation
 Custom Manufacturing & System Integration
reduces cost and leadtime, increases flexibility, and insures
form, fit and function.
 Environmental Control Solutions
integrated enclosures for process specific requirements.
 Complete Automation Systems
for semiconductor, biotech, industrial applications.

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Engineering_capabilities_2015

  • 1. Capabilities Overview Vacuum Chamber Design & Build Engineering Design / Analysis Process Automation Tools Precision Air Handlers and Sensor Systems Enclosures Power Distribution Boxes Electro-Mechanical Assembly and Integration Precision Metal Fabrication 150 Great Oaks Blvd, San Jose, CA 95119 TEL 408-414-5928 www.seminet.com
  • 2. 2 About Seminet  AES (Est 2004) merged with Seminet (est 1998)  65K ft2 facility in San Jose, CA  Engineering Analysis, Design & Build and Build-To-Print services.  Semiconductor Environmental Equip. and Enclosures.  System Integration, Custom Mfg  Patents for Precise Environmental control & N2 Purging.  Vertically Integrated Facility:  Eng: Mech, Elect, Thermal, Mfg, Software (PLC, GUI, Robot)  In House Precision Sheetmetal, Machining, Frame Weldments  Electrical-Mechanical Assembly and Integration  System Level Test: Mech, Elect, Seismic, Noise, Vibration, Environ.
  • 3.  Should Costing  Supplier & Component MGMT  MFG Process MGMT  Prototype Support  DFA and DFM  DFMEA  FEA – Structural – Electro Magnetic – Thermal – Acoustic – Shock / Vibration – Design Optimization  CFD – Laminar & Turbulent – Compressible / Incompressible – Heat Transfer – Rotor Dynamics – Multi Phase – Reaction & Combustion – FSI - Fluid Structure Interaction  Product Data Mgmt (PDM)  Product Life Cycle Mgmt (PLM)  Configuration Mgmt  Value Engineering  Design Automation  Problem or Compliance MGMT  Concurrent Eng.  3D Models & ASSYs  MFG DWGs  GD&T  Tolerance Analysis  Part Spec Creation  BOM Structuring  Tech Manuals  Installation Manuals  ASSYs Animation  Conceptual  3D Skeletons  Systems Eng.  Mechanical  Electrical  Electronics  Product Upgrades  CIP Programs  Reliability Eng. Overview of Seminet Eng. Services
  • 4. CAD Design & Legacy Conversion Competency in design & analysis tools such as, • CAD Tools – Mechanical - Unigraphics, Inventor, Solid Works, Pro/Engineer, CATIA, Inventor AutoCAD • Electrical – ECAD layout & Schematic tools • CAE Tools – FEA - Abacus, Ansys & Nastran – CFD – Fluent, CFX & Star CD • Engineering Calculators – MathCAD & Custom tools  Data Migration/Legacy Conversion • 2D CAD drawings to 3D Parametric models • Design intent incorporation on existing CAD models • CAD switch (migration of one software to other) 4
  • 5. Coupled Physics Design Optimization • Static/Transient • Dynamics • Multi-Body • Crash/Impact • Non-Linear • Fatigue • Fracture Mechanics Structural Electro Magnetic Thermal Acoustic • Conduction • Convection • Radiation • Thermo-Structural • Creep • FSI • Vibro Acoustic • Design Optimization • Size, Shape, Topology Optimization • FFT • Transfer Matrices Coefficients Calculation • Acoustic radiation • Fully-coupled Vibro-acoustics FEA Capabilities 5
  • 6. Laminar & Turbulent Compressible/ Incompressible Heat Transfer Rotor Dynamics/ Turbo Machinery Multi Phase Reaction & Combustion FSI (Fluid Structure Interaction) CFD Capabilities 6
  • 7. 7 Automation Systems Reticle Transfer Solutions  Fully automated tools, ready to install on fab floor  Clean Room Robot, 6 axis Staubli  Integrated Enclosure  Barcode reader  RFID for SMIF Pod ID  Reticle management software  Buffering and storage for input & output of reticles  Temperature and humidity controlled environment  N2 Purged Environment optional  Host communication interface
  • 9. 9 System Control & Software  Touchscreen  User, supervisor, maintenance screens  Real time system status  Recipe creation  Host communication  HMI for system operation  PC for process data collection and tracking  Constant error checking with redundant sensors
  • 10. Vacuum Chamber + RF Match box + RPSC - Use Ceramic, Teflon: Between Chamber and Susceptor, Diffuser to prevent from Arcing (Due to high RF source) - Use RF Ground strap with different thickness, width on Susceptor: Improve grounding - Use silver plating inside RF Match: Improve RF efficiency
  • 11. 11 Design & Build Wafer Processor & Conveyor  Silicon wafer conveyor  High throughput, 50mm/sec  Runs 24hrs/day  Design, build, test & install to customer specifications.
  • 12. 12 E-Box for Conveyor  Design & Build in-house  Electrical control box  Power Distribution  S2, S8, CE compliant
  • 13. 13 Environmental Control Systems  Mature Products: CD-E & RAM-E beginning 1990.  High reliability, units run 24/7 for 10 yrs  Patented temp and humidity control  Temperature control of +/- .05° C  Humidity control of +/- .3% RH  Units from 100 CFM to 4000 CFM  Single or multiple air outlets  Class 1 air with appropriate filter  Customization for specific applications
  • 14. 14 Semifab Large ECU  750-4000 CFM  Watlow PID controller  Power dist panel  Refrigeration  All in-house  CE Certified  SEM S2, S8 Certified  Custom versions per specifications  Ethernet comm. optional
  • 15. 15 Semifab Large ECU E-panel  Electrical panel for ECU  Size: 4ft x 3ft  Power and Signal  PLC control  CE certified  SEMI S2, S8 certified
  • 16. 16 Fiber Optic Temperature Sensors High Accuracy, High Reliability Model Name 9-0105-03 9-0105-02 9-0105-01 Number of Channels 3 2 1 Analog Output 16 Bit, 4-20mA, Loop Powered 12-24 VDC Measurement Range -45°C to +425°C Resolution 0.01°C Accuracy* ±0.025°C - .1°C Update rate 10 Hz to 1000 Hz (Dynamic) USB 2.0 Protocol Modbus RTU RS-485 Protocol Modbus RTU, Half Duplex Status Indication 3 color Flashing and Solid LEDs Operating Temp. -20°C to +55°C Operating Humidity 0 to 90% RH (Non-Condensing) Dimensions 114mm Tall x 22.5mm Wide x 102mm Long Power 12-24 VDC (2.5W max) Mounting 35mm DIN Rail Software Seminet Proprietary * Measurement accuracy depends on Probe Accuracy and Transmitter configuration
  • 17. 17 Tool-Specific Enclosures  Industrial design, ergonomics, maintenance & safety  OEM identity enhancements  Engineered air flow dynamics  Integration of temperature and humidity environment control  Exterior finish: Painted, Mirror, Grained, etc.
  • 18. 18 AMAT PDC: 180+ SST & commercial parts, electro-mech assy
  • 19. 19 KLA Dual SMIF: 100+ CRS Frame, Skins, Machined Parts, Mech Assy
  • 20. 20 AMAT DPS II: 200+ units CRS Frame & Skins, Paint, Assembly
  • 21. 21 Our Advantage  Vertically integrated company for system solution Engineering, Build, Assemble, Test, Integration, Installation  Custom Manufacturing & System Integration reduces cost and leadtime, increases flexibility, and insures form, fit and function.  Environmental Control Solutions integrated enclosures for process specific requirements.  Complete Automation Systems for semiconductor, biotech, industrial applications.