how to conserve energy in process industry

2. Sub.to
• Dr.Vijay
Kumar
Dwivedi
Dept.
of
• Mechanical
Engineering
Contact • 9412180331

3. CONTENTS
Introduction
Process Industries
 ConserveEnergy
EnergyManagement
ObjectiveOfEnergyManagement in
Industry
Energy Saving Ideas for Factories
Case Study

4. Energy conservation is the practice of
decreasing the quantity of energy used for the
same quality and quantity of Output.
It may be achieved through Efficient energy
use, in which case energy use is decreased while
achieving a similar outcome, or by reduced
consumption of energy services.
ENERGYCONSERVATION

5. WHAT ARE THE PROCESS
INDUSTRIES
Process manufacturing is the production
of goods by combining supplies,
ingredients or raw substances using a
formula or recipe. Examples of process
manufacturing goods include food,
beverages, refined oil, gasoline,
pharmaceuticals, chemicals and plastics.

6. WHY CONSERVEENERGY
Energy conservation results in increase of
Financial capital, environmental value,
national security, personal security and
human comfort.
Individuals and organizations that are direct
consumers of energy may want to conserve
energy in order to reduce energy costs and
promote economicsecurity.
Industrial and commercial users may want to
increaseefficiency and thus maximizeprofit

7. ENERGYMANAGEMENT
EnergyConservation
Energy Conservation Includes any behavior that
results in the useof less energy.
Focuseson Behavior of People
One example is using Daylight through window
rather than turning onthe Lights.

8. EnergyEfficiency
Energy Efficiency involves the use of
Technology that requires less energy to
perform the samefunction.
Focuseson the Equipment or
Machinery being used.
One example is installing LED Light Bulbs for
the Street Lights.

9. Renewable Energy
Renewable Energy is the energy obtained
from sources that are essentially
inexhaustible
Focuses on the resources such as Wind,
Solar, Geo-Thermal
One example is installing Solar Power Plant

10. OBJECTIVEOFENERGYMANAGEMENT
ININDUSTRY
In any industry, the 3 top operating costs are
often found to be Energy (both electrical and
thermal), LabourandMaterials.
To achieve and Maintain Optimum
Energy Procurement And Utilization,
throughout theOrganization.
To minimize Energy Costs / waste without
affecting Production & Quality.
Tominimize EnvironmentalEffects.

11. SAVINGPOTENTIALS
IN DIFFERENTINDUSTRIALEQUIPMENTS
Industrial Sector uses both, the Thermal and
Electricalenergyin variousEquipment like
Boilers
Compressor
Furnaces
DieselGenerating engines
Motors
Pumps
Refrigeration etc.

12. ENERGY SAVING IDEAS FOR
FACTORIES
Are you looking for energy saving ideas for
factories? With the continuous rise in energy
costs, it’s becoming more critical for factories
to concentrate on how they can improve on
their energy efficiency. Even small and
straightforward energy

13. Install a Consumption Meter
HVAC Equipment Should Be Well Maintained
Water Heaters Should Be Placed Appropriately
for Efficient Energy Delivery
Refrigeration Coils Should Be Cleaned
Regularly
For Indoor Lighting, Switch From Incandescent
Bulbs to LED Bulbs
Motors With an Extended Runtime Should be
Optimized to Save Energy
Replace Old Machines with More Efficient
Ones

14. CASE STUDY FRITO-LAY NORTH AMERICA