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Dynamic Modeling of an Eddy-Current
Device: an Application to Maglev
By
Nirmal Paudel
Laboratory for Electromechanical Energy Conversion and Control (LEECC)
Department of Electrical and Computer Engineering
University of North Carolina at Charlotte (UNCC)
Charlotte, North Carolina, USA
Date: May 29, 2012
PhD Dissertation
2
8/27/2016
 Magnetic levitation (Maglev) technology types
 Electrodynamic wheel (EDW)
 Steady-state analytic modeling and validation
 Transient analytic modeling and validation
 Electromechanical dynamic behavior
 Experimental validation using 1-DOF pendulum setup
 Experimental setup using 4-wheeled EDWs Maglev
 Conclusion and future works
Presentation Outline
3
 Lift and guidance forces are provided by
electromagnets
 Propulsion forces are created by dual linear
synchronous motors on the guideway
 Operates with an 8-12mm air-gap
 Laminated iron stator packs along the track to
mitigate the eddy current loss
 Commercially operating in Shanghai, China
(at 431km/h)
Electromagnetic Suspension (EMS)- Transrapid technology
8/27/2016
Types of Magnetic Levitation (1)
4
Uses electrodynamic suspension (with NdFeB magnets) to create lift forces and a
linear synchronous motor on the track to create the thrust forces
Test Chassis
Double Halbach Array Magnet Configuration try’s to cancel
out drag force
Electrodynamic Suspension (EDS)- General Atomic Inductrack
0
500
1000
1500
2000
2500
0 2.5 5 7.5 10 12.5 15 17.5 20 22.5
Translational velocity [m/s]
Dragforce[N]
0
5
10
15
20
25
Powerloss[kW]
Drag force Guideway power loss
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Types of Magnetic Levitation (2)
Electrodynamic Suspension
5
0 50 100 150 200 250 300 350
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
Normal Force
Drag Force
xv
L
L
D
F
F
 
NormalizedForce
(scaledtoamaximumof1)
Translational motion of magnetic
source creates lift and a drag forces:
Loss D xP F v
Translational velocity [km/h]
Electrodynamic suspension first
proposed by Bachelet in 1912, and later
by Powell and Danby using
superconducting magnets
LF
DF
a
a. Stationary b. Moderate Speed
b
c. High Speed
xv
xB zJ
yB
zJ
8/27/2016
c
c
 The drag force in EDS and EMS can be converted into a thrust by rotating the
source over a conductive passive guideway.
 Propulsion/braking depends on the relative velocity of rotor compared to the
travelling velocity.
 Guideway cost should be comparable with high speed rail
 Power supply must on board or transferred to vehicle
Electrodynamic Wheel (EDW)
4 pole-pair NdFeB
Halbach Rotor
Add fig
6
m o x
e m
Slip r v
P

 
 

8/27/2016
Fig. 1: EDW and guideway
Fig. 2: EDW forces
-30 -20 -10 0 10 20 30
-200
-100
0
100
200
300
Slip (ms-1
)
Forces(N)
vx
= 0 ms-1
vx
= 30 ms-1
Thrust/Drag Force
Lift Force
2D Steady-State Modeling of EDW
 The combination of vector potential, Az
and scalar potential, ø
 Conducting region-vector potential, Az
 Non-conducting region-scalar potential, ø
 Rotor field only needs to be included on
the connecting boundaries
 Therefore, the modified problem region is
Fig. 1: JMAG finite element model of EDW in 2D
Guideway
Halbach Rotor
(4 Pole-pairs)
7
1
2
3
12
23
1
2
3
x
y
b
nnc
2
(0,0)(-L,0) (L,0)
Fig. 2: Analytical based problem region
Air region
Air region
Conducting region
8/27/2016
 The external Halbach rotor magnetic field is
approximately modeled by using a current
sheet using only the fundamental component
Halbach Rotor Magnetic Field
ro = outer radius of the rotor
P = rotor pole-pairs
ωe = rotor angular electrical velocity
Br = remanence of the magnet
μr = relative permeability of the magnet
where,
1( )
( , ) ej t Ps
z P
C
A r e
Pr
 
 

2 1 1
2 2 2 2
(1 ) ( )2
1 (1 ) (1 )
P P P
r o o ir
P P
r i r o
r r rB P
C
P r r

 
 
  
      
Fig. 2: Contour plot of the vector potential
of the 4 pole pairs Halbach rotor
8/27/2016
Fig. 1: Equivalent current sheet of
the 4 pole pairs Halbach rotor
(1)
(2)
 The Halbach rotor analytical field equation as
derived in [Xia 2004]
Rotor
Outer radius, ro 70 mm
Inner radius, ri 47.88 mm
Magnet (NdFeB), Br 1.42T
Pole-pairs, P 4
Conductive
guideway
Conductivity, σ
(Al)
2.459107 Sm-1
Thickness, b 10 mm
Air-gap between
rotor and
conducting plate, g
10 mm
Guideway length
(±L)
0.8m
9
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-30 -20 -10 0 10 20 30
0
20
40
60
80
100
Slip (ms-1
)
PowerLoss(KW/m)
Analytical Method
FEA Method0 ms-1
15 ms-1
30 ms-1
Fig. Power loss in the conducting plate as a function
of slip and translational velocity.
Simulation Parameters
Results Comparison: Single Halbach Rotor (1)
10
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-30 -20 -10 0 10 20 30
-0
2
4
6
8
Slip (ms-1
)
LiftForce(KN/m)
Analytical Method
FEA Method
30 ms-1
0 ms-1
15 ms-1
-30 -20 -10 0 10 20 30
-5
-2.5
0
2.5
5
Slip (ms-1
)
ThrustForce(KN/m)
Analytical Method
FEA Method
30 ms-1
0 ms-1
15 ms-1
-30 -20 -10 0 10 20 30
-1
-0.5
0
0.5
1
ThrustError(%) 0 ms-1
30 ms-1
-30 -20 -10 0 10 20 30
-1
-0.5
0
0.5
LiftError(%)
Slip (ms-1
)
0 ms-1
30 ms-1
Results Comparison: Single Halbach Rotor (2)
11
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References:
[1] N. Paudel and J. Bird, "2D Analytical Based Model of a Rotor Moving Over a Conductive Guideway," presented at the IEEE
Conf. on Elec. Field Comp., Chicago, IL, 2010.
[2] N. Paudel and J. Bird, "General 2D Steady-State Force and Power Equations for a Traveling Time-Varying Magnetic Source
Above a Conductive Plate," Magnetics, IEEE Transactions on, vol. 48, pp. 95-100, 2012.
-30 -20 -10 0 10 20 30
-4
-2
0
2
4
6
8
10
Slip (ms-1
)
LiftForce(KN)
Analytical Method
FEA Method
vy
=-2ms-1
vy
=2ms-1
vy
=0ms-1
-30 -20 -10 0 10 20 30
-6
-4
-2
0
2
4
6
Slip (ms-1
)
ThrustForce(KN/m)
Analytical Method
FEA Method
vy
=0ms-1 vy
=-2ms-1
vy
=2ms-1
@
vx=20m/s
Slip=30m/s
g=10mm
Results Comparison: Single Halbach Rotor (3)
Results Comparison (Halbach Rotors in Series)
12
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1
( )
0
2
( , ) ( ) u( )
!
o o
n
g r j kxs P P
x
k
B b j C e e
P
 
  

  

  
1
( )1
0
2
( , ) ( ) u( )
!
o o
n
g r j kxs P P
y
k
B b j C e e
P
 
  

  

  
2D Transient Modeling of EDW
 The combination of vector potential, Az
and scalar potential, ø
 Conducting region-vector potential, Az
 Non-conducting region-scalar potential, ø
 Rotor field only needs to be included on
the connecting boundaries
1
2
3
12
23
1
2
3
x
y
b
nnc
2
(0,0)(-L,0) (L,0)
Fig. 2: Analytical based problem region
Fig. 1: Magsoft FEA transient 2D model
Guideway
Halbach Rotor
(4 Pole-pairs)
13
Air region
Air region
Conducting region
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ωm
Force Calculations and Results
 Forces directly calculated using Maxwell’s stress tensor in the Fourier domain
using Parseval’s theorem
14
 Numerical integration was performed in Matlab to calculate the forces
0 5 10 15 20 25 30
0
50
100
150
200
250
Time (ms)
Forces(N)
Analytical Model
FEA Model
Thrust Force
Lift Force
ωm=0 RPM to 3000 RPM
vx= 0 m/s @ t = 0 ms
Slip =15.708 m/s
vx = 0 m/s to 10 m/s
ωm = 3000 RPM @ t = 15 ms
Slip =5.708 m/s
0 5 10 15 20 25 30
0
50
100
150
Time (ms)
Forces(N)
Analytical Model
FEA Model
Thrust Force
Lift Force
ωm = 0 RPM to 1000 RPM
vx = 0 m/s @ t = 0 ms
Slip = 5.23 m/s
ωm = 1000 to 2000 RPM
vx = 0 m/s @ t = 15 ms
Slip = 10.47 m/s
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*
0
1
( ) Re
4
x x yF t B B d w



 
  
 

* *
0
1
( ) Re ( )
8
y y y x xF t B B B B d w



 
  
 
(1) (2)
Simulation Parameters
Rotor
Outer radius, ro 50 mm
Inner radius, ri 34.2 mm
Magnet (NdFeB), Br 1.42
Pole-pairs, P 4
Rotor width, w 100mm
Conductive
guideway
Conductivity, σ (Al) 2.459107 Sm-1
Thickness, b 10 mm
Air-gap between rotor
and conducting plate, g
10 mm
Guideway length (±L) 0.3m
15
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References:
[1] N. Paudel, J. Bird, S. Paul and D. Bobba, "A Transient 2D Model of an Electrodynamic Wheel Moving Above a Conductive
Guideway" on IEEE International Electric Machines and Drives Conference May 15-18, 2011, Niagara Falls, Canada.
[2] N. Paudel, J. Bird, S. Paul and D. Bobba, "General 2D Transient Force and Power Equations for a Traveling Time-Varying
Magnetic Source above a Conductive Plate", submitted to IEEE Transactions on Magnetics.
For vx=0 to 10ms at 1ms, 0RPM, g=10mm
For vx=0 to 10ms at 5ms, 0RPM, g=10mm
16
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Transient 2D Model FEA Model Using Magsoft
0 5 10 15 20 25 30
0
50
100
150
200
250
Lift Force
Time (s)
LiftForce(N)
Magsoft 16-Segment
Magsoft 32-Segment
Magsoft 64-Segment
Analytic Model
Comsol Model
0 5 10 15 20 25 30
0
50
100
150
200
Thrust Force
Time (s)
ThrustForce(N)
Magsoft 16-Segment
Magsoft 32-Segment
Magsoft 64-Segment
Analytic Model
Comsol Model
0 5 10 15 20 25 30
0
500
1000
1500
2000
2500
3000
3500
Power Loss
Time (ms)
PowerLoss(W)
Magsoft 16-Segment
Magsoft 32-Segment
Magsoft 64-Segment
Analytic Model
Comsol Model
Fig. 1: 16-segment Magsoft FEA Model
Fig. 2: Meshplot of Magsoft FEA Model
 The nonlinear electro-mechanical mass spring system
 The steady-state and transient analytical based model are validated using
the electromechanical dynamic simulation
 FEA is very time intensive: 14 days in Dell Precision T7400
17
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Electromechanical Dynamic Simulation
Fig. 2: The comparison of Lift, Thrust and Airgap of 2D transient analytical model with FEA transient model in the electro-
mechanical dynamic simulation.
vxo = 10m/s.
𝜔mo = 400rad/s.
go = 10mm.
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
0
200
400
600
Time (s)
Lift(N)
Transient Model FEA ModelAnalytic Model
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
0
100
200
300
400
500
Time (s)
Thrust(N)
Transient Model FEA ModelAnalytic Model
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
0
10
20
30
Time (s)
Airgap(mm)
Analytical Model FEA ModelAnalytic Model
2
2
( )
( )y g
d g t
m F t F
dt
  2
0.5d d xF C Av
2
2
( )
( )x d
d x t
m F t F
dt
 (1) (2) (3)
Fig. 1: Block diagram for electromechanical dynamic simulation.
18
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Dynamic Simulations (1)
 Step Change in Angular Velocity:
0 1 2 3 4 5 6
20
30
40
0 1 2 3 4 5 6
-30
-20
-10
SS Model Transient Model
0 1 2 3 4 5 6
-30
-25
-20
-15
-10
Drag
vx
Velocity(m/s)
Drag(N)
Time (s)
0 1 2 3 4 5 6
400
500
600
Time (s)
mrad/sωmrad/s
0 1 2 3 4 5 6
100
200
300
Time (s)
Lift(N)
Transient Model
SS Model
LiftForce(N)
0 1 2 3 4 5 6
400
500
600
Time (s)
mrad/s
0 1 2 3 4 5 6
5
10
15
20
25
Time (s)
Airgap(mm)
Transient Model
SS Model
Air-gap(mm)
0 1 2 3 4 5 6
400
500
600
Time (s)
mrad/s
0 1 2 3 4 5 6
0
100
200
Time (s)
Thrust(N)
Transient Model
SS Model
ThrustForce(N)
0 1 2 3 4 5 6
400
500
600
Time (s)
mrad/s
0 1 2 3 4 5 6
-0.2
0
0.2
Time (s)
Velocity:vy(ms
-1
)
Transient Model
SS Model
vy(m/s)
0 1 2 3 4 5 6
400
500
600
Time (s)
mrad/s
Fig. Airgap percentage error between steady state and
transient for step change in ωm
Time (s)
0 1 2 3 4 5 6
-5
0
5
Error(%)
Step Change
19
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Dynamic Simulations (2)
Fig. 1: Airgap percentage error between steady state and transient for
step change in weight of the vehicle.
Time (s)
Fig. 4: Lift Force using the transient model (N) Fig. 4: Lift Force using the steady-state model (N)
Fig. 2: Airgap for transient model (mm) Fig. 3: Airgap for steady-state model (mm)
0 1 2 3 4 5 6 7 8
-10
-5
0
5
10
0 1 2 3 4 5 6 7 8
5
10
15
20
25
Time (s)
Airgap(mm)
0 1 2 3 4 5 6 7 8
5
10
15
20
25
Time (s)
Airgap(mm)
0 1 2 3 4 5 6 7 8
0
200
400
Time (s)
Lift(N)
0 1 2 3 4 5 6 7 8
0
200
400
Time (s)
Lift(N)
 Step Change in the weight of the vehicle.
LiftForce(N)
LiftForce(N)
Air-gap(mm)
Air-gap(mm)
Time (s)
Time (s) Time (s)
Time (s)
Time (s)
Time (s)
0 1 2 3 4 5 6 7 8
200
250
Time (s)
Weight(N)Weight(N)
Error(%)
Step Change
ωm0=400rad/s, sl=10ms-1.
go=10mm, vxo =10m/s
20
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Dynamic Simulations (3)
Fig. 1: The translational velocity and aero-drag for transient and
steady-state models.
Time (s)
Fig. 2: Thrust Force using transient model (N) Fig. 3: Thrust Force using steady-state model (N)
Fig. 4: Heave velocity for transient model (m/s) Fig. 5: Heave velocity for steady state model (m/s)
0 1 2 3 4 5 6 7 8
0
100
200
Time (s)
Thrust(N)
0 1 2 3 4 5 6 7 8
0
100
200
Time (s)
Thrust(N)0 1 2 3 4 5 6 7 8
-0.2
0
0.2
Time (s)
vy(ms
-1
)
0 1 2 3 4 5 6 7 8
-0.2
0
0.2
Time (s)
vy(ms
-1
)
0 1 2 3 4 5 6 7 8
10
20
25
0 1 2 3 4 5 6 7 8
-15
-10
-5
0
SS Model Transient Model
0 1 2 3 4 5 6 7 8
-15
-10
-5
0
vx
Drag
 Step Change in the weight of the vehicle (cntd.)
References:
[1] N. Paudel, J. Bird, S. Paul and D. Bobba, "Modeling the Dynamic Suspension Behavior of an Eddy Current Device", IEEE
Energy Conversion Congress & Expo, September 17-22, 2011, Arizona, USA
Time (s)
0 1 2 3 4 5 6 7 8
200
250
Time (s)
Weight(N)Weight(N)
ThrustForce(N)
ThrustForce(N)
Time (s)
Time (s)
Time (s)
Velocity(m/s)
Drag(N)
Time (s)
vy(m/s)
vy(m/s)
Step Change
 EDW Pendulum model setup
 Investigate the dynamic behavior of EDW
 Matlab: Real Time Windows has been used
21
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Fig. 1: Pendulum model of EDW experimental setup
Fig.2: EDW with drive motors and controllers
EDW Pendulum Setup
Guideway speed : Rotary encoder
EDW speed : Hall effect sensor
Airgap : Laser displacement sensor
22
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Fig.1: A sample plot of air-gap as a function of time from a free oscillation test
Viscous damping:
Equation of motion with EDWs rotating is solved using ode45
Air & Friction Stiffness and Damping
0 5 10 15 20 25 30 35 40 45 50
-20
-10
0
10
20
Airgap (mm)
Time (s)
Airgap(mm)
Experimental Data
Estimated Data
2
2
( ) ( )
( ) 0
d y t dy t
m c ky t
dt dt
  
2
2
( ) ( )
sgn ( ) 0
d y t dy t
m mG ky t
dt dt

 
   
 
2
2
( ) ( ) ( )
sgn ( ) 0
d y t dy t dy t
m c mG ky t
dt dt dt

 
    
 
2
2
( ) ( ) ( )
' sgn ' ( ) ( , , , )EDW
y x y m
d y t dy t dy t
m c m G ky t F y v v
dt dt dt
 
 
    
 
Sliding friction damping:
Where,
m = mass of pendulum
c = viscous damping
k = stiffness constant
= sliding friction coefficient
G = acceleration due to gravity
𝜇
1
' EDW
xm m F
G
 
(1)
(2)
(3)
(5)
(4)
guideway
Fx
Fy
23
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Test Results: Test-A
Guideway
Pendulum
geq=11.95mm
Initial Conditions:
g0=11.95mm
vx=0m/s
ωm=0rad/s
vy=0m/s
sl=0m/s
2
2
( ) ( ) ( )
' sgn ' ( ) ( , , , )EDW
y x y m
d y t dy t dy t
m c m G ky t F y v v
dt dt dt
 
 
    
 
Fig. 2: Measured RPM and vy
Fig. 1: Measured and calculated air-gap values
Fig. 3: Calculate lift and thrust forces
Note: Guideway is fixed in this test.
24
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Test Results: Test-B
Initial Conditions:
g0=26.15mm geq=11.95mm vx=2.46m/s
ωm=94.7rad/s vy=0m/s sl=2.275m/s
2
2
( ) ( ) ( )
' sgn ' ( ) ( , , , )EDW
y x y m
d y t dy t dy t
m c m G ky t F y v v
dt dt dt
 
 
    
 
Fig. 1: Measured RPM , vx and vy
Fig. 2: Measured and calculated air-gap values
Fig. 3: Calculate lift and thrust forces
25
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Test Results: Test-C
Guideway
Pendulum
geq=21.5mm
Initial Conditions:
g0=21.5mm
vx=0m/s
ωm=0rad/s
vy=0m/s
sl=0m/s
2
2
( ) ( ) ( )
' sgn ' ( ) ( , , , )EDW
y x y m
d y t dy t dy t
m c m G ky t F y v v
dt dt dt
 
 
    
 
Fig. 2: Measured RPM and vy
Fig. 1: Measured and calculated air-gap values
Fig. 3: Calculate lift and thrust forces
Note: Guideway is fixed in this test.
26
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Test Results: Test-D
Initial Conditions:
g0 =26.79mm geq=21.5mm
vx=3.5m/s ωm=77.21rad/s
vy=0m/s sl=0.3605m/s
2
2
( ) ( ) ( )
' sgn ' ( ) ( , , , )EDW
y x y m
d y t dy t dy t
m c m G ky t F y v v
dt dt dt
 
 
    
 
Fig. 1: Measured RPM and vy
Fig. 2: Measured and calculated air-gap values
Fig. 3: Calculate lift and thrust forces
27
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Test Results: Test-E
2
2
( ) ( ) ( )
' sgn ' ( ) ( , , , )EDW
y x y m
d y t dy t dy t
m c m G ky t F y v v
dt dt dt
 
 
    
 
Fig. 1: Measured RPM, vy and vx
Fig. 2: Measured and calculated air-gap values
Fig. 3: Calculate lift and thrust forces
Initial Conditions:
g0 =22.10mm geq=21.5mm
vx=1.55m/s ωm=10.62rad/s
vy=0m/s sl=-1.019m/s
28
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Fig. 1: Multiple EDW vehicle experimental setup
EDW Maglev Vehicle Setup
Guideway
Guideway
DC Motor
EDW Maglev
vehicle
Fig. 3: EDW vehicle.
Fig. 2: EDW vehicle with cooling fans and
adjustable height mechanism.
Weight of Maglev vehicle = 11.3kg
29
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Fig. 2: EDW vehicle bottom view in Autocad.
EDW Maglev Vehicle Setup
Fig. 4: Guideway and EDW configuration.
Fig. 3: EDW Maglev top view.Fig. 1: EDW Maglev bottom view.
z
y
30
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Fig. 2: Rotor assembly setup and rotor
EDW Magnetic Fields Measurements
Front Right
Rear Right
Front Left
Rear Left
Fig. 3: Rotor magnetization and length
Fig. 1: Halbach rotor By field measured at 7.8mm away from rotor surface.
31
8/27/2016
Fig. 3: Lift and thrust force vs RPM of the experimental EDW.
Maglev in Simulink/SimMechanics (1)
Fig. 2: SimMechanics Maglev (Convex hull)
Fig. 4: Force and angle direction of Maglev.
0 1000 2000 3000 4000 5000 6000 7000
-100
-50
0
50
100
Slip speed
ThrustForce(N)
vx
=0ms-1
vx
=5ms-1
vx
=10ms-1
@ g=5mm, z-offset =0mm
RPM
0 1000 2000 3000 4000 5000 6000 7000
0
50
100
150
Slip speed
LiftForce(N)
vx
=0ms-1
vx
=5ms-1
vx
=10ms-1
@g=5mm, z-offset = 0mm
RPM
Fig. 1: Lateral force vs z-offset .
-0.06 -0.04 -0.02 0 0.02 0.04 0.06
-20
-10
0
10
20
z-offset
LateralForce(N)
vx
=0ms-1
vx
=5ms-1
vx
=10ms-1
@4000RPM, g=5mm
z-offset (m)
0 0.5 1 1.5 2
-2
0
2
4
6
x 10
-4
RollAngle(deg)
Time (s)
32
8/27/2016
Fig. Pitch, roll and yaw angle of Maglev.
Maglev in Simulink/SimMechanics (2)
0 0.5 1 1.5 2 2.5
0
10
20
30
40
Airgap(mm)
Airgap of 4-EDWs [mm]
Time (s)
Front Right
Front Left
Rear Right
Rear Left
0 0.5 1 1.5 2 2.5
-1
-0.5
0
0.5
Velocity:vy
(m/s)
Heave velocity (vy
) of 4 EDWs
Time (s)
Front Right
Front Left
Rear Right
Rear Left
0 0.5 1 1.5 2
-2
0
2
4
6
PitchAngle(deg)
Time (s)
0 0.5 1 1.5 2
-20
-15
-10
-5
0
5
x 10
-4
YawAngle(deg)
Time (s)
Maglev pitch angle
Maglev roll angle
Maglev yaw angle
0 0.5 1 1.5 2
0
5
10
15
20
25
30
Airgap(mm)
Time (s)
Maglev airgap
33
8/27/2016
Maglev in Simulink/SimMechanics (3)
0 0.5 1 1.5 2 2.5
-5
0
5
10
15
LateralForce(N)
Lateral Forces of 4 EDWs
Time (s)
Front Right
Front Left
Rear Right
Rear Left
0 0.5 1 1.5 2 2.5
-20
0
20
40
60
80
100
LiftForce(N)
Lift Forces of 4 EDWs
Time (s)
Front Right
Front Left
Rear Right
Rear Left
0 0.5 1 1.5 2 2.5
-20
0
20
40
60
80
100
ThrustForce(N)
Thrust Forces of 4 EDWs
Time (s)
Front Right
Front Left
Rear Right
Rear Left
0 0.5 1 1.5 2 2.5
0
5
10
15
Velocity:vx(m/s)
Translational velocity (vx
) of 4 EDWs
Time (s)
Front Right
Front Left
Rear Right
Rear Left
0 0.5 1 1.5 2 2.5
-0.02
0
0.02
0.04
0.06
0.08
zoffset(m)
zoffset of 4-EDWs [m]
Time (s)
Front Right
Front Left
Rear Right
Rear Left
Initial conditions: g=5mm, ωm=4000RPM, vx=0m/s, vy=0m/s, z-offset=0mm
34
8/27/2016
Fig. 3: Lift & thrust force at z-offset=31.5mm,
g=5mm and vy=0m/s.
Maglev Stability in z-direction
Fig. 1: EDW and guideway lateral configuration
0 1000 2000 3000 4000 5000 6000 7000
-20
0
20
40
RPM
ThrustForce(N)
v
x
=0ms-1
vx
=5ms-1
v
x
=2ms-1
0 1000 2000 3000 4000 5000 6000 7000
0
20
40
60
RPM
LiftForce(N)
v
x
=0ms-1
v
x
=5ms-1
vx
=2ms-1
Unstable region
-0.06 -0.04 -0.02 0 0.02 0.04 0.06
0
20
40
60
80
100
z-offset
LiftForce(N)
vx
=0ms-1
vx
=5ms-1
vx
=10ms-1
-0.06 -0.04 -0.02 0 0.02 0.04 0.06
0
20
40
60
80
100
z-offset
ThrustForce(N)
vx
=0ms-1
vx
=5ms-1
vx
=10ms-1
Fig. 2: Lateral, lift & thrust force at 4000RPM , g=5mm and vy=0m/s.
35
8/27/2016
Fig. 3: Guideway and EDW configuration for lateral stability.
EDW Maglev Vehicle with Lateral Stability
Fig. 2: Bottom view of 4-wheeled Maglev setup.
Fig. 1: Maglev setup with lateral stability.
36
8/27/2016
EDW Maglev Vehicle Setup
37
8/27/2016
Maglev Experimental Results
0 5 10 15 20
-2
0
2
4
6
8
Time (s)
Airgap(mm)
Front Right
0 5 10 15 20
0
1
2
3
4
5
Time (s)
Airgap(mm)
Rear Right
Rear Left
Front Left
0 5 10 15 20
-0.5
0
0.5
1
1.5
Time (s)
Airgap(mm)
Front Left
0 5 10 15 20
-2
0
2
4
6
Time (s)Airgap(mm)
Rear Left
Rear Right
Front Right
* The initial airgap is about 5mm on all rotors.
* The maximum angular speed of rotor = 5000RPM
Summary
 A 2D analytic based steady-state eddy-current model has been developed and verified
using FEA model
 A 2D analytic based transient eddy-current model has been developed for a step change
and continuous input changes and verified using FEA models
 The equations are written in a general form so other magnetic sources can be used.
 Magnetic stiffness and damping constants are evaluated analytically and analyzed for
various input parameters
 The dynamic behavior of EDW Maglev vehicle has been investigated using both steady-
state and transient 2D analytical model with 2-DOF Maglev vehicle
 Experimental set-up of pendulum model EDW has been validated.
 Experimental Maglev vehicle using 4 EDWs has been constructed and tested for lateral
stability.
38
8/27/2016
Thank you !
39
8/27/2016

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EM_and_Dynamic_Modeling_of_an_Maglev

  • 1. Dynamic Modeling of an Eddy-Current Device: an Application to Maglev By Nirmal Paudel Laboratory for Electromechanical Energy Conversion and Control (LEECC) Department of Electrical and Computer Engineering University of North Carolina at Charlotte (UNCC) Charlotte, North Carolina, USA Date: May 29, 2012 PhD Dissertation
  • 2. 2 8/27/2016  Magnetic levitation (Maglev) technology types  Electrodynamic wheel (EDW)  Steady-state analytic modeling and validation  Transient analytic modeling and validation  Electromechanical dynamic behavior  Experimental validation using 1-DOF pendulum setup  Experimental setup using 4-wheeled EDWs Maglev  Conclusion and future works Presentation Outline
  • 3. 3  Lift and guidance forces are provided by electromagnets  Propulsion forces are created by dual linear synchronous motors on the guideway  Operates with an 8-12mm air-gap  Laminated iron stator packs along the track to mitigate the eddy current loss  Commercially operating in Shanghai, China (at 431km/h) Electromagnetic Suspension (EMS)- Transrapid technology 8/27/2016 Types of Magnetic Levitation (1)
  • 4. 4 Uses electrodynamic suspension (with NdFeB magnets) to create lift forces and a linear synchronous motor on the track to create the thrust forces Test Chassis Double Halbach Array Magnet Configuration try’s to cancel out drag force Electrodynamic Suspension (EDS)- General Atomic Inductrack 0 500 1000 1500 2000 2500 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 Translational velocity [m/s] Dragforce[N] 0 5 10 15 20 25 Powerloss[kW] Drag force Guideway power loss 8/27/2016 Types of Magnetic Levitation (2)
  • 5. Electrodynamic Suspension 5 0 50 100 150 200 250 300 350 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Normal Force Drag Force xv L L D F F   NormalizedForce (scaledtoamaximumof1) Translational motion of magnetic source creates lift and a drag forces: Loss D xP F v Translational velocity [km/h] Electrodynamic suspension first proposed by Bachelet in 1912, and later by Powell and Danby using superconducting magnets LF DF a a. Stationary b. Moderate Speed b c. High Speed xv xB zJ yB zJ 8/27/2016 c c
  • 6.  The drag force in EDS and EMS can be converted into a thrust by rotating the source over a conductive passive guideway.  Propulsion/braking depends on the relative velocity of rotor compared to the travelling velocity.  Guideway cost should be comparable with high speed rail  Power supply must on board or transferred to vehicle Electrodynamic Wheel (EDW) 4 pole-pair NdFeB Halbach Rotor Add fig 6 m o x e m Slip r v P       8/27/2016 Fig. 1: EDW and guideway Fig. 2: EDW forces -30 -20 -10 0 10 20 30 -200 -100 0 100 200 300 Slip (ms-1 ) Forces(N) vx = 0 ms-1 vx = 30 ms-1 Thrust/Drag Force Lift Force
  • 7. 2D Steady-State Modeling of EDW  The combination of vector potential, Az and scalar potential, ø  Conducting region-vector potential, Az  Non-conducting region-scalar potential, ø  Rotor field only needs to be included on the connecting boundaries  Therefore, the modified problem region is Fig. 1: JMAG finite element model of EDW in 2D Guideway Halbach Rotor (4 Pole-pairs) 7 1 2 3 12 23 1 2 3 x y b nnc 2 (0,0)(-L,0) (L,0) Fig. 2: Analytical based problem region Air region Air region Conducting region 8/27/2016
  • 8.  The external Halbach rotor magnetic field is approximately modeled by using a current sheet using only the fundamental component Halbach Rotor Magnetic Field ro = outer radius of the rotor P = rotor pole-pairs ωe = rotor angular electrical velocity Br = remanence of the magnet μr = relative permeability of the magnet where, 1( ) ( , ) ej t Ps z P C A r e Pr      2 1 1 2 2 2 2 (1 ) ( )2 1 (1 ) (1 ) P P P r o o ir P P r i r o r r rB P C P r r                Fig. 2: Contour plot of the vector potential of the 4 pole pairs Halbach rotor 8/27/2016 Fig. 1: Equivalent current sheet of the 4 pole pairs Halbach rotor (1) (2)  The Halbach rotor analytical field equation as derived in [Xia 2004]
  • 9. Rotor Outer radius, ro 70 mm Inner radius, ri 47.88 mm Magnet (NdFeB), Br 1.42T Pole-pairs, P 4 Conductive guideway Conductivity, σ (Al) 2.459107 Sm-1 Thickness, b 10 mm Air-gap between rotor and conducting plate, g 10 mm Guideway length (±L) 0.8m 9 8/27/2016 -30 -20 -10 0 10 20 30 0 20 40 60 80 100 Slip (ms-1 ) PowerLoss(KW/m) Analytical Method FEA Method0 ms-1 15 ms-1 30 ms-1 Fig. Power loss in the conducting plate as a function of slip and translational velocity. Simulation Parameters Results Comparison: Single Halbach Rotor (1)
  • 10. 10 8/27/2016 -30 -20 -10 0 10 20 30 -0 2 4 6 8 Slip (ms-1 ) LiftForce(KN/m) Analytical Method FEA Method 30 ms-1 0 ms-1 15 ms-1 -30 -20 -10 0 10 20 30 -5 -2.5 0 2.5 5 Slip (ms-1 ) ThrustForce(KN/m) Analytical Method FEA Method 30 ms-1 0 ms-1 15 ms-1 -30 -20 -10 0 10 20 30 -1 -0.5 0 0.5 1 ThrustError(%) 0 ms-1 30 ms-1 -30 -20 -10 0 10 20 30 -1 -0.5 0 0.5 LiftError(%) Slip (ms-1 ) 0 ms-1 30 ms-1 Results Comparison: Single Halbach Rotor (2)
  • 11. 11 8/27/2016 References: [1] N. Paudel and J. Bird, "2D Analytical Based Model of a Rotor Moving Over a Conductive Guideway," presented at the IEEE Conf. on Elec. Field Comp., Chicago, IL, 2010. [2] N. Paudel and J. Bird, "General 2D Steady-State Force and Power Equations for a Traveling Time-Varying Magnetic Source Above a Conductive Plate," Magnetics, IEEE Transactions on, vol. 48, pp. 95-100, 2012. -30 -20 -10 0 10 20 30 -4 -2 0 2 4 6 8 10 Slip (ms-1 ) LiftForce(KN) Analytical Method FEA Method vy =-2ms-1 vy =2ms-1 vy =0ms-1 -30 -20 -10 0 10 20 30 -6 -4 -2 0 2 4 6 Slip (ms-1 ) ThrustForce(KN/m) Analytical Method FEA Method vy =0ms-1 vy =-2ms-1 vy =2ms-1 @ vx=20m/s Slip=30m/s g=10mm Results Comparison: Single Halbach Rotor (3)
  • 12. Results Comparison (Halbach Rotors in Series) 12 8/27/2016 1 ( ) 0 2 ( , ) ( ) u( ) ! o o n g r j kxs P P x k B b j C e e P              1 ( )1 0 2 ( , ) ( ) u( ) ! o o n g r j kxs P P y k B b j C e e P             
  • 13. 2D Transient Modeling of EDW  The combination of vector potential, Az and scalar potential, ø  Conducting region-vector potential, Az  Non-conducting region-scalar potential, ø  Rotor field only needs to be included on the connecting boundaries 1 2 3 12 23 1 2 3 x y b nnc 2 (0,0)(-L,0) (L,0) Fig. 2: Analytical based problem region Fig. 1: Magsoft FEA transient 2D model Guideway Halbach Rotor (4 Pole-pairs) 13 Air region Air region Conducting region 8/27/2016 ωm
  • 14. Force Calculations and Results  Forces directly calculated using Maxwell’s stress tensor in the Fourier domain using Parseval’s theorem 14  Numerical integration was performed in Matlab to calculate the forces 0 5 10 15 20 25 30 0 50 100 150 200 250 Time (ms) Forces(N) Analytical Model FEA Model Thrust Force Lift Force ωm=0 RPM to 3000 RPM vx= 0 m/s @ t = 0 ms Slip =15.708 m/s vx = 0 m/s to 10 m/s ωm = 3000 RPM @ t = 15 ms Slip =5.708 m/s 0 5 10 15 20 25 30 0 50 100 150 Time (ms) Forces(N) Analytical Model FEA Model Thrust Force Lift Force ωm = 0 RPM to 1000 RPM vx = 0 m/s @ t = 0 ms Slip = 5.23 m/s ωm = 1000 to 2000 RPM vx = 0 m/s @ t = 15 ms Slip = 10.47 m/s 8/27/2016 * 0 1 ( ) Re 4 x x yF t B B d w            * * 0 1 ( ) Re ( ) 8 y y y x xF t B B B B d w           (1) (2)
  • 15. Simulation Parameters Rotor Outer radius, ro 50 mm Inner radius, ri 34.2 mm Magnet (NdFeB), Br 1.42 Pole-pairs, P 4 Rotor width, w 100mm Conductive guideway Conductivity, σ (Al) 2.459107 Sm-1 Thickness, b 10 mm Air-gap between rotor and conducting plate, g 10 mm Guideway length (±L) 0.3m 15 8/27/2016 References: [1] N. Paudel, J. Bird, S. Paul and D. Bobba, "A Transient 2D Model of an Electrodynamic Wheel Moving Above a Conductive Guideway" on IEEE International Electric Machines and Drives Conference May 15-18, 2011, Niagara Falls, Canada. [2] N. Paudel, J. Bird, S. Paul and D. Bobba, "General 2D Transient Force and Power Equations for a Traveling Time-Varying Magnetic Source above a Conductive Plate", submitted to IEEE Transactions on Magnetics. For vx=0 to 10ms at 1ms, 0RPM, g=10mm For vx=0 to 10ms at 5ms, 0RPM, g=10mm
  • 16. 16 8/27/2016 Transient 2D Model FEA Model Using Magsoft 0 5 10 15 20 25 30 0 50 100 150 200 250 Lift Force Time (s) LiftForce(N) Magsoft 16-Segment Magsoft 32-Segment Magsoft 64-Segment Analytic Model Comsol Model 0 5 10 15 20 25 30 0 50 100 150 200 Thrust Force Time (s) ThrustForce(N) Magsoft 16-Segment Magsoft 32-Segment Magsoft 64-Segment Analytic Model Comsol Model 0 5 10 15 20 25 30 0 500 1000 1500 2000 2500 3000 3500 Power Loss Time (ms) PowerLoss(W) Magsoft 16-Segment Magsoft 32-Segment Magsoft 64-Segment Analytic Model Comsol Model Fig. 1: 16-segment Magsoft FEA Model Fig. 2: Meshplot of Magsoft FEA Model
  • 17.  The nonlinear electro-mechanical mass spring system  The steady-state and transient analytical based model are validated using the electromechanical dynamic simulation  FEA is very time intensive: 14 days in Dell Precision T7400 17 8/27/2016 Electromechanical Dynamic Simulation Fig. 2: The comparison of Lift, Thrust and Airgap of 2D transient analytical model with FEA transient model in the electro- mechanical dynamic simulation. vxo = 10m/s. 𝜔mo = 400rad/s. go = 10mm. 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0 200 400 600 Time (s) Lift(N) Transient Model FEA ModelAnalytic Model 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0 100 200 300 400 500 Time (s) Thrust(N) Transient Model FEA ModelAnalytic Model 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0 10 20 30 Time (s) Airgap(mm) Analytical Model FEA ModelAnalytic Model 2 2 ( ) ( )y g d g t m F t F dt   2 0.5d d xF C Av 2 2 ( ) ( )x d d x t m F t F dt  (1) (2) (3) Fig. 1: Block diagram for electromechanical dynamic simulation.
  • 18. 18 8/27/2016 Dynamic Simulations (1)  Step Change in Angular Velocity: 0 1 2 3 4 5 6 20 30 40 0 1 2 3 4 5 6 -30 -20 -10 SS Model Transient Model 0 1 2 3 4 5 6 -30 -25 -20 -15 -10 Drag vx Velocity(m/s) Drag(N) Time (s) 0 1 2 3 4 5 6 400 500 600 Time (s) mrad/sωmrad/s 0 1 2 3 4 5 6 100 200 300 Time (s) Lift(N) Transient Model SS Model LiftForce(N) 0 1 2 3 4 5 6 400 500 600 Time (s) mrad/s 0 1 2 3 4 5 6 5 10 15 20 25 Time (s) Airgap(mm) Transient Model SS Model Air-gap(mm) 0 1 2 3 4 5 6 400 500 600 Time (s) mrad/s 0 1 2 3 4 5 6 0 100 200 Time (s) Thrust(N) Transient Model SS Model ThrustForce(N) 0 1 2 3 4 5 6 400 500 600 Time (s) mrad/s 0 1 2 3 4 5 6 -0.2 0 0.2 Time (s) Velocity:vy(ms -1 ) Transient Model SS Model vy(m/s) 0 1 2 3 4 5 6 400 500 600 Time (s) mrad/s Fig. Airgap percentage error between steady state and transient for step change in ωm Time (s) 0 1 2 3 4 5 6 -5 0 5 Error(%) Step Change
  • 19. 19 8/27/2016 Dynamic Simulations (2) Fig. 1: Airgap percentage error between steady state and transient for step change in weight of the vehicle. Time (s) Fig. 4: Lift Force using the transient model (N) Fig. 4: Lift Force using the steady-state model (N) Fig. 2: Airgap for transient model (mm) Fig. 3: Airgap for steady-state model (mm) 0 1 2 3 4 5 6 7 8 -10 -5 0 5 10 0 1 2 3 4 5 6 7 8 5 10 15 20 25 Time (s) Airgap(mm) 0 1 2 3 4 5 6 7 8 5 10 15 20 25 Time (s) Airgap(mm) 0 1 2 3 4 5 6 7 8 0 200 400 Time (s) Lift(N) 0 1 2 3 4 5 6 7 8 0 200 400 Time (s) Lift(N)  Step Change in the weight of the vehicle. LiftForce(N) LiftForce(N) Air-gap(mm) Air-gap(mm) Time (s) Time (s) Time (s) Time (s) Time (s) Time (s) 0 1 2 3 4 5 6 7 8 200 250 Time (s) Weight(N)Weight(N) Error(%) Step Change ωm0=400rad/s, sl=10ms-1. go=10mm, vxo =10m/s
  • 20. 20 8/27/2016 Dynamic Simulations (3) Fig. 1: The translational velocity and aero-drag for transient and steady-state models. Time (s) Fig. 2: Thrust Force using transient model (N) Fig. 3: Thrust Force using steady-state model (N) Fig. 4: Heave velocity for transient model (m/s) Fig. 5: Heave velocity for steady state model (m/s) 0 1 2 3 4 5 6 7 8 0 100 200 Time (s) Thrust(N) 0 1 2 3 4 5 6 7 8 0 100 200 Time (s) Thrust(N)0 1 2 3 4 5 6 7 8 -0.2 0 0.2 Time (s) vy(ms -1 ) 0 1 2 3 4 5 6 7 8 -0.2 0 0.2 Time (s) vy(ms -1 ) 0 1 2 3 4 5 6 7 8 10 20 25 0 1 2 3 4 5 6 7 8 -15 -10 -5 0 SS Model Transient Model 0 1 2 3 4 5 6 7 8 -15 -10 -5 0 vx Drag  Step Change in the weight of the vehicle (cntd.) References: [1] N. Paudel, J. Bird, S. Paul and D. Bobba, "Modeling the Dynamic Suspension Behavior of an Eddy Current Device", IEEE Energy Conversion Congress & Expo, September 17-22, 2011, Arizona, USA Time (s) 0 1 2 3 4 5 6 7 8 200 250 Time (s) Weight(N)Weight(N) ThrustForce(N) ThrustForce(N) Time (s) Time (s) Time (s) Velocity(m/s) Drag(N) Time (s) vy(m/s) vy(m/s) Step Change
  • 21.  EDW Pendulum model setup  Investigate the dynamic behavior of EDW  Matlab: Real Time Windows has been used 21 8/27/2016 Fig. 1: Pendulum model of EDW experimental setup Fig.2: EDW with drive motors and controllers EDW Pendulum Setup Guideway speed : Rotary encoder EDW speed : Hall effect sensor Airgap : Laser displacement sensor
  • 22. 22 8/27/2016 Fig.1: A sample plot of air-gap as a function of time from a free oscillation test Viscous damping: Equation of motion with EDWs rotating is solved using ode45 Air & Friction Stiffness and Damping 0 5 10 15 20 25 30 35 40 45 50 -20 -10 0 10 20 Airgap (mm) Time (s) Airgap(mm) Experimental Data Estimated Data 2 2 ( ) ( ) ( ) 0 d y t dy t m c ky t dt dt    2 2 ( ) ( ) sgn ( ) 0 d y t dy t m mG ky t dt dt          2 2 ( ) ( ) ( ) sgn ( ) 0 d y t dy t dy t m c mG ky t dt dt dt           2 2 ( ) ( ) ( ) ' sgn ' ( ) ( , , , )EDW y x y m d y t dy t dy t m c m G ky t F y v v dt dt dt            Sliding friction damping: Where, m = mass of pendulum c = viscous damping k = stiffness constant = sliding friction coefficient G = acceleration due to gravity 𝜇 1 ' EDW xm m F G   (1) (2) (3) (5) (4) guideway Fx Fy
  • 23. 23 8/27/2016 Test Results: Test-A Guideway Pendulum geq=11.95mm Initial Conditions: g0=11.95mm vx=0m/s ωm=0rad/s vy=0m/s sl=0m/s 2 2 ( ) ( ) ( ) ' sgn ' ( ) ( , , , )EDW y x y m d y t dy t dy t m c m G ky t F y v v dt dt dt            Fig. 2: Measured RPM and vy Fig. 1: Measured and calculated air-gap values Fig. 3: Calculate lift and thrust forces Note: Guideway is fixed in this test.
  • 24. 24 8/27/2016 Test Results: Test-B Initial Conditions: g0=26.15mm geq=11.95mm vx=2.46m/s ωm=94.7rad/s vy=0m/s sl=2.275m/s 2 2 ( ) ( ) ( ) ' sgn ' ( ) ( , , , )EDW y x y m d y t dy t dy t m c m G ky t F y v v dt dt dt            Fig. 1: Measured RPM , vx and vy Fig. 2: Measured and calculated air-gap values Fig. 3: Calculate lift and thrust forces
  • 25. 25 8/27/2016 Test Results: Test-C Guideway Pendulum geq=21.5mm Initial Conditions: g0=21.5mm vx=0m/s ωm=0rad/s vy=0m/s sl=0m/s 2 2 ( ) ( ) ( ) ' sgn ' ( ) ( , , , )EDW y x y m d y t dy t dy t m c m G ky t F y v v dt dt dt            Fig. 2: Measured RPM and vy Fig. 1: Measured and calculated air-gap values Fig. 3: Calculate lift and thrust forces Note: Guideway is fixed in this test.
  • 26. 26 8/27/2016 Test Results: Test-D Initial Conditions: g0 =26.79mm geq=21.5mm vx=3.5m/s ωm=77.21rad/s vy=0m/s sl=0.3605m/s 2 2 ( ) ( ) ( ) ' sgn ' ( ) ( , , , )EDW y x y m d y t dy t dy t m c m G ky t F y v v dt dt dt            Fig. 1: Measured RPM and vy Fig. 2: Measured and calculated air-gap values Fig. 3: Calculate lift and thrust forces
  • 27. 27 8/27/2016 Test Results: Test-E 2 2 ( ) ( ) ( ) ' sgn ' ( ) ( , , , )EDW y x y m d y t dy t dy t m c m G ky t F y v v dt dt dt            Fig. 1: Measured RPM, vy and vx Fig. 2: Measured and calculated air-gap values Fig. 3: Calculate lift and thrust forces Initial Conditions: g0 =22.10mm geq=21.5mm vx=1.55m/s ωm=10.62rad/s vy=0m/s sl=-1.019m/s
  • 28. 28 8/27/2016 Fig. 1: Multiple EDW vehicle experimental setup EDW Maglev Vehicle Setup Guideway Guideway DC Motor EDW Maglev vehicle Fig. 3: EDW vehicle. Fig. 2: EDW vehicle with cooling fans and adjustable height mechanism. Weight of Maglev vehicle = 11.3kg
  • 29. 29 8/27/2016 Fig. 2: EDW vehicle bottom view in Autocad. EDW Maglev Vehicle Setup Fig. 4: Guideway and EDW configuration. Fig. 3: EDW Maglev top view.Fig. 1: EDW Maglev bottom view. z y
  • 30. 30 8/27/2016 Fig. 2: Rotor assembly setup and rotor EDW Magnetic Fields Measurements Front Right Rear Right Front Left Rear Left Fig. 3: Rotor magnetization and length Fig. 1: Halbach rotor By field measured at 7.8mm away from rotor surface.
  • 31. 31 8/27/2016 Fig. 3: Lift and thrust force vs RPM of the experimental EDW. Maglev in Simulink/SimMechanics (1) Fig. 2: SimMechanics Maglev (Convex hull) Fig. 4: Force and angle direction of Maglev. 0 1000 2000 3000 4000 5000 6000 7000 -100 -50 0 50 100 Slip speed ThrustForce(N) vx =0ms-1 vx =5ms-1 vx =10ms-1 @ g=5mm, z-offset =0mm RPM 0 1000 2000 3000 4000 5000 6000 7000 0 50 100 150 Slip speed LiftForce(N) vx =0ms-1 vx =5ms-1 vx =10ms-1 @g=5mm, z-offset = 0mm RPM Fig. 1: Lateral force vs z-offset . -0.06 -0.04 -0.02 0 0.02 0.04 0.06 -20 -10 0 10 20 z-offset LateralForce(N) vx =0ms-1 vx =5ms-1 vx =10ms-1 @4000RPM, g=5mm z-offset (m)
  • 32. 0 0.5 1 1.5 2 -2 0 2 4 6 x 10 -4 RollAngle(deg) Time (s) 32 8/27/2016 Fig. Pitch, roll and yaw angle of Maglev. Maglev in Simulink/SimMechanics (2) 0 0.5 1 1.5 2 2.5 0 10 20 30 40 Airgap(mm) Airgap of 4-EDWs [mm] Time (s) Front Right Front Left Rear Right Rear Left 0 0.5 1 1.5 2 2.5 -1 -0.5 0 0.5 Velocity:vy (m/s) Heave velocity (vy ) of 4 EDWs Time (s) Front Right Front Left Rear Right Rear Left 0 0.5 1 1.5 2 -2 0 2 4 6 PitchAngle(deg) Time (s) 0 0.5 1 1.5 2 -20 -15 -10 -5 0 5 x 10 -4 YawAngle(deg) Time (s) Maglev pitch angle Maglev roll angle Maglev yaw angle
  • 33. 0 0.5 1 1.5 2 0 5 10 15 20 25 30 Airgap(mm) Time (s) Maglev airgap 33 8/27/2016 Maglev in Simulink/SimMechanics (3) 0 0.5 1 1.5 2 2.5 -5 0 5 10 15 LateralForce(N) Lateral Forces of 4 EDWs Time (s) Front Right Front Left Rear Right Rear Left 0 0.5 1 1.5 2 2.5 -20 0 20 40 60 80 100 LiftForce(N) Lift Forces of 4 EDWs Time (s) Front Right Front Left Rear Right Rear Left 0 0.5 1 1.5 2 2.5 -20 0 20 40 60 80 100 ThrustForce(N) Thrust Forces of 4 EDWs Time (s) Front Right Front Left Rear Right Rear Left 0 0.5 1 1.5 2 2.5 0 5 10 15 Velocity:vx(m/s) Translational velocity (vx ) of 4 EDWs Time (s) Front Right Front Left Rear Right Rear Left 0 0.5 1 1.5 2 2.5 -0.02 0 0.02 0.04 0.06 0.08 zoffset(m) zoffset of 4-EDWs [m] Time (s) Front Right Front Left Rear Right Rear Left Initial conditions: g=5mm, ωm=4000RPM, vx=0m/s, vy=0m/s, z-offset=0mm
  • 34. 34 8/27/2016 Fig. 3: Lift & thrust force at z-offset=31.5mm, g=5mm and vy=0m/s. Maglev Stability in z-direction Fig. 1: EDW and guideway lateral configuration 0 1000 2000 3000 4000 5000 6000 7000 -20 0 20 40 RPM ThrustForce(N) v x =0ms-1 vx =5ms-1 v x =2ms-1 0 1000 2000 3000 4000 5000 6000 7000 0 20 40 60 RPM LiftForce(N) v x =0ms-1 v x =5ms-1 vx =2ms-1 Unstable region -0.06 -0.04 -0.02 0 0.02 0.04 0.06 0 20 40 60 80 100 z-offset LiftForce(N) vx =0ms-1 vx =5ms-1 vx =10ms-1 -0.06 -0.04 -0.02 0 0.02 0.04 0.06 0 20 40 60 80 100 z-offset ThrustForce(N) vx =0ms-1 vx =5ms-1 vx =10ms-1 Fig. 2: Lateral, lift & thrust force at 4000RPM , g=5mm and vy=0m/s.
  • 35. 35 8/27/2016 Fig. 3: Guideway and EDW configuration for lateral stability. EDW Maglev Vehicle with Lateral Stability Fig. 2: Bottom view of 4-wheeled Maglev setup. Fig. 1: Maglev setup with lateral stability.
  • 37. 37 8/27/2016 Maglev Experimental Results 0 5 10 15 20 -2 0 2 4 6 8 Time (s) Airgap(mm) Front Right 0 5 10 15 20 0 1 2 3 4 5 Time (s) Airgap(mm) Rear Right Rear Left Front Left 0 5 10 15 20 -0.5 0 0.5 1 1.5 Time (s) Airgap(mm) Front Left 0 5 10 15 20 -2 0 2 4 6 Time (s)Airgap(mm) Rear Left Rear Right Front Right * The initial airgap is about 5mm on all rotors. * The maximum angular speed of rotor = 5000RPM
  • 38. Summary  A 2D analytic based steady-state eddy-current model has been developed and verified using FEA model  A 2D analytic based transient eddy-current model has been developed for a step change and continuous input changes and verified using FEA models  The equations are written in a general form so other magnetic sources can be used.  Magnetic stiffness and damping constants are evaluated analytically and analyzed for various input parameters  The dynamic behavior of EDW Maglev vehicle has been investigated using both steady- state and transient 2D analytical model with 2-DOF Maglev vehicle  Experimental set-up of pendulum model EDW has been validated.  Experimental Maglev vehicle using 4 EDWs has been constructed and tested for lateral stability. 38 8/27/2016