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S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao / International
Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622
www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.827-830
827 | P a g e
CFD Studies of Combustion in Diesel Engine
S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao
Assoc. Professor, Department of Mechanical Engg MES College of Engg Kuttipuram, Kerala
PG Scholar, MES College of Engineering, Kuttippuram,Kerala, Calicut University
PG Scholar, MES College of Engineering, Kuttippuram,Kerala, Calicut University
Principal, Geethanjali Institute of Science and Technology, Nellore.
ABSTRACT
Increasing computational power of
modern computers, multi-dimensional
Computational Fluid Dynamics (CFD) has
found more and more applications in diesel
engine research, design and development .
Various successful applications have proven the
reliability of using multi-dimensional CFD tools
to assist in diesel engine research, design and
development. By using CFD tools effectively it
is easy to predict and analyse various details
that are technically difficult like in cylinder
process of diesel combustion, temperature &
pressure contours, emission etc. prior to
experimental tests to reduce the number of
investigated parameters as well as time and thus
costs. A multidimensional model was created
and analysis of combustion was done using
FLUENT, ANSYS 14.5 package and the 2D
geometry was modelled and meshed using
GAMBIT 2.4.6.
Keywords: CFD, CO2 emission, Combustion
modelling, Diesel combustion, k-ε model
I. INTRODUCTION
Reduced fuel consumption and improved
efficiency are always the primary area of
consideration in internal combustion engine design
sector. They were generally done by building
prototypes and testing them. But this traditional
process always had several limitations. They were
time consuming, cost consuming and also a
prototype made for a single purpose didn't had the
complete versatility of using the same for other
purpose. This difficulty can be overcome by using
CFD studies [1]. With the increasing advancement
in computational power of modern computers, CFD
has found its application in diesel combustion.
This is now widely used by many automobile
industries not only for design and analysis of
engine but also for the whole vehicle analysis. Of
the many types of models for engine combustion
process, multidimensional computational fluid
dynamics (CFD) models is gaining momentum due
to its capability to predict the gas flow patterns,
fuel spray structure etc[2].
II. COMPUTATIONAL
PROCEDURE
The combustion simulation of
compression ignition engine was developed using
Fluent software (ANSYS 14.5 package) and the
various equations of the multi-dimensional model
were solved by the software automatically . The
main inputs include engine speed, injection details,
bore, stroke, connecting rod length, initial pressure
and temperature. The program concerning the
simulation model predicts the cylinder pressure,
cylinder temperature, heat release rate, emission
etc. The results including graphs and various
contours (temperature , pressure etc) were
generated by Fluent software as outputs to the
program for given inputs.
III. MODEL DEFINITION AND
MESHING
A 2D cylinder geometry with centrally
located injector was considered .The mesh was
created using GAMBIT 2.4.6.The engine geometry
details and specification details are given below.
Mesh generation plays an important role in
obtaining accurate results. A quadrilateral mesh
was created uniformly throughout the area and
analysed using FLUENT, ANSYS 14.5 package.
The complete meshed geometry contains 10600
cell, 21403 faces and 10804 nodes. Fig.1 shows the
meshed geometry.
Connecting rod length :140 mm
Bore :80 mm
Crank radius :55 mm
Crank shaft speed :1500 rpm
Fig.1 Meshed geometry of cylinder
S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao / International
Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622
www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.827-830
828 | P a g e
IV. GOVERNING EQUATIONS AND
MODEL
The basic approach of in-cylinder diesel
combustion models are typically compressible
turbulent flow. Apart from the complexity of
turbulent model, the high pressure spray and
resulting spray penetration , evaporation, and
involvement of multiphase , multi-component
nature only increases its complexity. Even then the
nature of fluid is still governed by the basic
equations including continuity (mass conservation),
momentum (Navier-Stokes equation), energy and
turbulence (k-ε model) equations. Of the three
combustion modelling (thermodynamic,
multidimensional and phenomenological
modelling) the software use multidimensional
modelling, i.e. CFD modelling[1]
V. COMBUSTION SIMULATION
In engine environments, the combustible
mixture is subject to a turbulent flow and, once
mixed, undergoes subsequent elementary reactions
which convert the fuel vapour to complete and
incomplete combustion products with the
accompanying release heat. So, in diesel engine
simulations, combustion modelling mainly deals
with two processes: first, low-temperature
chemistry, which leads to auto ignition and
produces intermediate species, and second, these
intermediate species trigger high-temperature
reactions that contribute the main heat release, as
well as further complete and incomplete
combustion products. Another important task for
combustion models is to properly account for the
significance of the effect of turbulence on the
combustion processes. The combustion of diesel
fuel was considered which is simulated using
FLUENT, ANSYS 14.5 package. A single cylinder,
single zone, multi-dimensional model was
considered in analysis process. The mixture
material, diesel-air, properties were copied from the
Fluent material database for combustion. Using
species transport model of fluent the analysis is
done. While using this model conservation
equation for chemical species , ANSYS FLUENT
predicts the local mass fraction of each species
through the solution of convection diffusion
equation for the ith
species . This conservation
equation has the form:
(1)
where Ri is the net rate of production of species i
by chemical reaction. Si is the rate of creation by
addition from the dispersed phase plus any user-
defined sources. An equation of this form will be
solved for N−1 species where N is the total number
of fluid phase chemical species present in the
system. Since the mass fraction of the species must
sum to unity, the Nth mass fraction is determined
as one minus the sum of the N − 1 solved mass
fractions. To minimize numerical error, the Nth
species should be selected as that species with the
overall largest mass fraction, such as N2 when the
oxidizer is air.[3]
VI. COMPUTATIONAL
METHODOLOGY AND
BOUNDARY CONDITIONS
After modelling the geometry, for analysis
viscous standard k-e model is enabled for
considering eddy dissipation. Since geometry is
subjected to motion of piston, dynamic meshing is
enabled subjected to suitable boundary condition
for piston, cylinder , walls etc. Combustion in a
diesel engine involves the transient injection of
finely atomized liquid fuel into the air at high
temperature and pressure[1]. The fuel injection
parameters like location of the injector, size of the
injector, injection temperature and pressure, mass
flow rate etc are having significant effect in diesel
combustion modelling. The injection parameters
and specifications are given below
X-position :113.68 mm
Y- velocity :468 m/s
Diameter :0.286 mm
Temperature :341 K
Flow rate :0.001044 kg/S
Start crank angle :710 deg
Stop crank angle :725 deg
VII. RESULTS AND DISCUSSIONS
1. Cylinder pressure and Cylinder temperature
The modelled cylinder pressure data is
shown in fig.2. From the graph the peak pressure
generated by the software was approximately equal
to 30 bar which is in agreement with the theoretical
value . Also the maximum cycle temperature
obtained was near 1700K(Fig.3). The static
pressure and static temperature contours at the end
of expansion was also generated by the software
(shown in fig.4. and fig.5. )
Fig. 2. Pressure v/s Flow time
S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao / International
Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622
www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.827-830
829 | P a g e
Fig.3. Temperature v/s Flow Time
Fig.4. Contours of static pressure
Fig.5. Contours of static temperature
2 CO2 Emission
The mass fraction of CO2 was generated by the
simulating software and was found to be near
0.0048 at the end of expansion. (fig.6).
Fig.6. Mass fraction of CO2
VIII. CONCLUSION
The model was created using Gambit ,
and the combustion phenomenon was analysed
using Fluent Ansys 14.5. The results shows values
of pressure and temperature comparable to
theoretical values. Hence the developed model is
suitable for predicting the combustion
characteristics of a compressed ignition engine. By
changing the injection timing, the peak pressure,
temperature etc can be varied and can be used to
find the optimal injection timing as well as the
combustion
REFERENCE
[1] Lakshminarayanan, P. A. et. al, Modelling
diesel combustion (Springer, 2009)
[2] Dr. Ibtihal Al-Namie et. al., " Study the
Effect of Ceramic Coating on the
Performance and Emissions of Diesel
Engine", Journal of Engineering , August
2012, Volume 18, Number 8,935-942.
[3] Krishnan, D.B. et. al., " Performance of an
Al-Si graphite particle composite piston in
a diesel engine", Transactions of Wear,
1980,60(2), 205-215.
[4] Murat Ciniviz et.al., " Ceramic Coating
Applications and Research Fields for
Internal Combustion Engines", Ceramic
Coatings - Applications in Engineering,
Feb. 2012,195-234.
[5] Alkidas, A.C.," Performance and
emissions achievements with an uncooled
heavy duty, single cylinder diesel engine",
SAE, vol. 890141, 1989.
[6] Uzun, A., Cevik, I. and Akcil, M, "Effects
of thermal barrier coating material on a
turbocharged diesel engine performance",
Surf. Coat. Technology,1999, 116–119.
[7] Spaniel, M., Macek, J., Divis, M. and
Tichanek, R., ‘‘Diesel engine head steady
state analysis’’, International Journal of
Middle European Construction and
Design of Cars, 2003,2(3), 34–41.
[8] M. Fadaei a, et. al., "New thermo-
mechanical analysis of cylinder heads
using a multi-field approach", Scientia
Iranica, November 2010, 18 (1), 66–74.
[9] Parlak, A.," Experimental Investigation of
Injection Advance and Compression
Ratio of a Supercharged Ceramic
Coated Diesel Engine", PhD
Thesis, Sakarya University, Turkey (in
Turkish), 2000.
[10] Gataowski, J.A., 'Evaluation of a
Selectively Cooled Single Cylinder 0.5L
Diesel Engine", SAE, Paper 900693,USA,
1990.
S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao / International
Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622
www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.827-830
830 | P a g e
[11] Afify, E.M. & Klett, D.E. (1996), "The
Effect Of Selective Insulation On The
Performance, Combustion, And NOx
Emissions Of A DI Diesel Engine",
International & Congress and Exposition,
Detroit, Michigan February 26-
29.
[12] Rasihhan, Y. & Wallce F.J., Piston-Liner
"Thermal Resistance Model for Diesel
Engine Simultion", Proc. Inst. Mech.
Engrs., 1991, Vol.205.
[13] J.Blazek," Computational Fluid
Dynamics: Principles and Applications",
Elsevier Science Ltd,2001,1-39
[14] Büyükkaya, E.; Yaşar, H.; Çelik, V. &
Ekmekci, M.," Effects of Thermal
Barrier Coating to Exhaust Emissions of a
Turbocharged Diesel Engine",
International Combustion Symposium,
Bursa, Turkey, 21-23 July 1997 , 21-
23.

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  • 1. S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.827-830 827 | P a g e CFD Studies of Combustion in Diesel Engine S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao Assoc. Professor, Department of Mechanical Engg MES College of Engg Kuttipuram, Kerala PG Scholar, MES College of Engineering, Kuttippuram,Kerala, Calicut University PG Scholar, MES College of Engineering, Kuttippuram,Kerala, Calicut University Principal, Geethanjali Institute of Science and Technology, Nellore. ABSTRACT Increasing computational power of modern computers, multi-dimensional Computational Fluid Dynamics (CFD) has found more and more applications in diesel engine research, design and development . Various successful applications have proven the reliability of using multi-dimensional CFD tools to assist in diesel engine research, design and development. By using CFD tools effectively it is easy to predict and analyse various details that are technically difficult like in cylinder process of diesel combustion, temperature & pressure contours, emission etc. prior to experimental tests to reduce the number of investigated parameters as well as time and thus costs. A multidimensional model was created and analysis of combustion was done using FLUENT, ANSYS 14.5 package and the 2D geometry was modelled and meshed using GAMBIT 2.4.6. Keywords: CFD, CO2 emission, Combustion modelling, Diesel combustion, k-ε model I. INTRODUCTION Reduced fuel consumption and improved efficiency are always the primary area of consideration in internal combustion engine design sector. They were generally done by building prototypes and testing them. But this traditional process always had several limitations. They were time consuming, cost consuming and also a prototype made for a single purpose didn't had the complete versatility of using the same for other purpose. This difficulty can be overcome by using CFD studies [1]. With the increasing advancement in computational power of modern computers, CFD has found its application in diesel combustion. This is now widely used by many automobile industries not only for design and analysis of engine but also for the whole vehicle analysis. Of the many types of models for engine combustion process, multidimensional computational fluid dynamics (CFD) models is gaining momentum due to its capability to predict the gas flow patterns, fuel spray structure etc[2]. II. COMPUTATIONAL PROCEDURE The combustion simulation of compression ignition engine was developed using Fluent software (ANSYS 14.5 package) and the various equations of the multi-dimensional model were solved by the software automatically . The main inputs include engine speed, injection details, bore, stroke, connecting rod length, initial pressure and temperature. The program concerning the simulation model predicts the cylinder pressure, cylinder temperature, heat release rate, emission etc. The results including graphs and various contours (temperature , pressure etc) were generated by Fluent software as outputs to the program for given inputs. III. MODEL DEFINITION AND MESHING A 2D cylinder geometry with centrally located injector was considered .The mesh was created using GAMBIT 2.4.6.The engine geometry details and specification details are given below. Mesh generation plays an important role in obtaining accurate results. A quadrilateral mesh was created uniformly throughout the area and analysed using FLUENT, ANSYS 14.5 package. The complete meshed geometry contains 10600 cell, 21403 faces and 10804 nodes. Fig.1 shows the meshed geometry. Connecting rod length :140 mm Bore :80 mm Crank radius :55 mm Crank shaft speed :1500 rpm Fig.1 Meshed geometry of cylinder
  • 2. S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.827-830 828 | P a g e IV. GOVERNING EQUATIONS AND MODEL The basic approach of in-cylinder diesel combustion models are typically compressible turbulent flow. Apart from the complexity of turbulent model, the high pressure spray and resulting spray penetration , evaporation, and involvement of multiphase , multi-component nature only increases its complexity. Even then the nature of fluid is still governed by the basic equations including continuity (mass conservation), momentum (Navier-Stokes equation), energy and turbulence (k-ε model) equations. Of the three combustion modelling (thermodynamic, multidimensional and phenomenological modelling) the software use multidimensional modelling, i.e. CFD modelling[1] V. COMBUSTION SIMULATION In engine environments, the combustible mixture is subject to a turbulent flow and, once mixed, undergoes subsequent elementary reactions which convert the fuel vapour to complete and incomplete combustion products with the accompanying release heat. So, in diesel engine simulations, combustion modelling mainly deals with two processes: first, low-temperature chemistry, which leads to auto ignition and produces intermediate species, and second, these intermediate species trigger high-temperature reactions that contribute the main heat release, as well as further complete and incomplete combustion products. Another important task for combustion models is to properly account for the significance of the effect of turbulence on the combustion processes. The combustion of diesel fuel was considered which is simulated using FLUENT, ANSYS 14.5 package. A single cylinder, single zone, multi-dimensional model was considered in analysis process. The mixture material, diesel-air, properties were copied from the Fluent material database for combustion. Using species transport model of fluent the analysis is done. While using this model conservation equation for chemical species , ANSYS FLUENT predicts the local mass fraction of each species through the solution of convection diffusion equation for the ith species . This conservation equation has the form: (1) where Ri is the net rate of production of species i by chemical reaction. Si is the rate of creation by addition from the dispersed phase plus any user- defined sources. An equation of this form will be solved for N−1 species where N is the total number of fluid phase chemical species present in the system. Since the mass fraction of the species must sum to unity, the Nth mass fraction is determined as one minus the sum of the N − 1 solved mass fractions. To minimize numerical error, the Nth species should be selected as that species with the overall largest mass fraction, such as N2 when the oxidizer is air.[3] VI. COMPUTATIONAL METHODOLOGY AND BOUNDARY CONDITIONS After modelling the geometry, for analysis viscous standard k-e model is enabled for considering eddy dissipation. Since geometry is subjected to motion of piston, dynamic meshing is enabled subjected to suitable boundary condition for piston, cylinder , walls etc. Combustion in a diesel engine involves the transient injection of finely atomized liquid fuel into the air at high temperature and pressure[1]. The fuel injection parameters like location of the injector, size of the injector, injection temperature and pressure, mass flow rate etc are having significant effect in diesel combustion modelling. The injection parameters and specifications are given below X-position :113.68 mm Y- velocity :468 m/s Diameter :0.286 mm Temperature :341 K Flow rate :0.001044 kg/S Start crank angle :710 deg Stop crank angle :725 deg VII. RESULTS AND DISCUSSIONS 1. Cylinder pressure and Cylinder temperature The modelled cylinder pressure data is shown in fig.2. From the graph the peak pressure generated by the software was approximately equal to 30 bar which is in agreement with the theoretical value . Also the maximum cycle temperature obtained was near 1700K(Fig.3). The static pressure and static temperature contours at the end of expansion was also generated by the software (shown in fig.4. and fig.5. ) Fig. 2. Pressure v/s Flow time
  • 3. S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.827-830 829 | P a g e Fig.3. Temperature v/s Flow Time Fig.4. Contours of static pressure Fig.5. Contours of static temperature 2 CO2 Emission The mass fraction of CO2 was generated by the simulating software and was found to be near 0.0048 at the end of expansion. (fig.6). Fig.6. Mass fraction of CO2 VIII. CONCLUSION The model was created using Gambit , and the combustion phenomenon was analysed using Fluent Ansys 14.5. The results shows values of pressure and temperature comparable to theoretical values. Hence the developed model is suitable for predicting the combustion characteristics of a compressed ignition engine. By changing the injection timing, the peak pressure, temperature etc can be varied and can be used to find the optimal injection timing as well as the combustion REFERENCE [1] Lakshminarayanan, P. A. et. al, Modelling diesel combustion (Springer, 2009) [2] Dr. Ibtihal Al-Namie et. al., " Study the Effect of Ceramic Coating on the Performance and Emissions of Diesel Engine", Journal of Engineering , August 2012, Volume 18, Number 8,935-942. [3] Krishnan, D.B. et. al., " Performance of an Al-Si graphite particle composite piston in a diesel engine", Transactions of Wear, 1980,60(2), 205-215. [4] Murat Ciniviz et.al., " Ceramic Coating Applications and Research Fields for Internal Combustion Engines", Ceramic Coatings - Applications in Engineering, Feb. 2012,195-234. [5] Alkidas, A.C.," Performance and emissions achievements with an uncooled heavy duty, single cylinder diesel engine", SAE, vol. 890141, 1989. [6] Uzun, A., Cevik, I. and Akcil, M, "Effects of thermal barrier coating material on a turbocharged diesel engine performance", Surf. Coat. Technology,1999, 116–119. [7] Spaniel, M., Macek, J., Divis, M. and Tichanek, R., ‘‘Diesel engine head steady state analysis’’, International Journal of Middle European Construction and Design of Cars, 2003,2(3), 34–41. [8] M. Fadaei a, et. al., "New thermo- mechanical analysis of cylinder heads using a multi-field approach", Scientia Iranica, November 2010, 18 (1), 66–74. [9] Parlak, A.," Experimental Investigation of Injection Advance and Compression Ratio of a Supercharged Ceramic Coated Diesel Engine", PhD Thesis, Sakarya University, Turkey (in Turkish), 2000. [10] Gataowski, J.A., 'Evaluation of a Selectively Cooled Single Cylinder 0.5L Diesel Engine", SAE, Paper 900693,USA, 1990.
  • 4. S Gavudhama Karunanidhi, Melvinraj C R, Sarath Das K P, G Subba Rao / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 4, Jul-Aug 2013, pp.827-830 830 | P a g e [11] Afify, E.M. & Klett, D.E. (1996), "The Effect Of Selective Insulation On The Performance, Combustion, And NOx Emissions Of A DI Diesel Engine", International & Congress and Exposition, Detroit, Michigan February 26- 29. [12] Rasihhan, Y. & Wallce F.J., Piston-Liner "Thermal Resistance Model for Diesel Engine Simultion", Proc. Inst. Mech. Engrs., 1991, Vol.205. [13] J.Blazek," Computational Fluid Dynamics: Principles and Applications", Elsevier Science Ltd,2001,1-39 [14] Büyükkaya, E.; Yaşar, H.; Çelik, V. & Ekmekci, M.," Effects of Thermal Barrier Coating to Exhaust Emissions of a Turbocharged Diesel Engine", International Combustion Symposium, Bursa, Turkey, 21-23 July 1997 , 21- 23.