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BME 502 1
By
Dr. Manvandra Kumar Singh
(Ph.D., M.Tech. & B.Tech.)
Assistant Professor
Department of Mechanical Engineering
Amity School of Engineering & Technology
Amity University, Madhya Pradesh
12/23/2022
MODULE – I
DYNAMICS OF ENGINE MECHANISMS
BME 502
12/23/2022 2
BME 502 3
Introduction
The subject Theory of Machines may be
defined as that branch of Engineering science,
which deals with the study of relative motion
between the various parts of a machine, and
forces which act on them.
The knowledge of this
essential for an engineer in designing
subject is very
the
various parts of a machine.
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BME 502 4
Sub-divisions of Theory of
Machines
The Theory of Machines may be sub-
divided into the following four branches :
1. Kinematics
2. Dynamics
3. Kinetics
4. Statics
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BME 502 5
1. Kinematics
It is that branch of Theory of Machines
which deals with the relative motion between
the various parts of the machines.
2. Dynamics
It is that branch of Theory of Machines
which deals with the forces and their effects,
while acting upon the machine parts in motion.
Sub-divisions of Theory of
Machines
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Sub-divisions of Theory of
Machines
3. Kinetics
It is that branch of Theory of Machines
which deals with the inertia forces which arise
from the combined effect of the mass and
motion of the machine parts.
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4. Statics
It is that branch of Theory of Machines
which deals with the forces and their effects
while the machine parts are at rest. The mass
of the parts is assumed to be negligible.
Sub-divisions of Theory of
Machines
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Fundamental Concepts
Space: Is a region which extends in all directions
and contains everything in it. The position of a
body in space is determined w.r.t. a reference
system
Time: to define the succession of events, it is not
sufficient to indicate their position. The time of
events is required, So time is as measure of the
succession of events.
Matter: Any substance, which occupies space. It is
made up of atoms and molecules
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Body: Any matter that is bounded by a closed
surface
Rigid body: Is that which does not change its shape
or size when subjected to external forces
Deformable body: is that which changes its shape
or size when subjected to external forces
Mass: Quantity of matter it contains. It does not
vary with the location and orientation of the body
Particle: Body of negligible dimension . It occupies
no space. i.e. no size, but has a definite mass
concentrated at a point
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Inertia: Resistance offered by a matter to any
change of its state of motion
Solid: Asubstance possessing a definite shape and a
definite volume
Force: It is a pull or push which acting on a body
changes or tends to change, the state of rest or
uniform motion of the body.
It is completely characterized by its point of
application, its magnitude and direction.
Forced System or system of forces: When a
number of forces act on a body
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Weight: Weight of a body is the force with which
the earth attracts the body towards its centre.
W = m.g
Equilibrium: A body acted upon by a system of
forces is said to be in equilibrium, if it either
remains in a state of rest or continues to move in a
straight line with uniform velocity.
Motion: A body is said to be in motion, when it
changes its position w.r.t. other bodies. Thus the
relative change in position is called motion.
Motion involves both space and time.
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NEWTON’S LAW OF MOTION
1st Law: Every body continues in its state of rest
or uniform motion in a straight line unless an
external resultant forces acts on it.
2nd Law: The rate of change of momentum of a
body is directly proportional to the force acting
on it and takes place in the direction of force.
3rd Law: To every action there is an equal and
opposite reaction
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UNIT-I
FORCEANALYSIS
DYNAMICS OF MACHINES
12/23/2022
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Static force analysis: When the inertia effect
due to the mass of the machine components are
neglected in the analysis of the mechanism
Dynamic force analysis: When the inertia
forces are considered in the analysis of the
mechanism
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Inertia force
A force equal in magnitude but opposite in
direction and collinear with the impressed
force producing the acceleration, is known as
inertia force.
Inertia force = – m x a
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BME 502 16
Inertia torque
The inertia torque is an imaginary torque,
which when applied upon the rigid body,
brings it in equilibrium position. It is equal to
the accelerating couple in magnitude but
opposite in direction.
Inertia Torque = -I x α
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BME 502 17
D-Alembert’s principle
D-Alembert’s principle states that the
resultant force acting on a body together with
the reversed effective force (or inertia force),
are in equilibrium.
٤F = 0
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BME 502 18
Dynamic Analysis in reciprocating
engines
The velocity and acceleration of the reciprocating parts of
the steam engine or internal combustion engine may be
determined by graphical method or analytical method.
The velocity and acceleration, by graphical method, may
be determined by one of the following constructions:
1. Klien’s construction,
2. Ritterhaus’s construction, and
3. Bennett’s construction.
12/23/2022
Dynamic Analysis in reciprocating
engines - Analytical Method
Consider the motion of a crank and connecting rod of
a reciprocating steam engine as shown in Figure.
BME 502 19
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BME 502 20
Conti…
Let OC be the crank and PC the connecting rod. Let
the crank rotates with angular velocity of rad/s and
the crank turns through an angle θ from the inner
dead centre (briefly written as I.D.C).
Let x be the displacement of a reciprocating body P
from I.D.C. after time t seconds, during which the
crank has turned through an angle θ.
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BME 502 21
Let
l = Length of connecting rod between the centres,
r = Radius of crank or crank pin circle,
θ = Inclination of crank to the line of stroke PO
n = Ratio of length of connecting rod to the radius of crank
= l/r.
Conti…
12/23/2022
Velocity of the piston
Conti…
BME 502 22
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Conti…
BME 502 23
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Conti…
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Conti…
Acceleration of the piston
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Conti…
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Forces on the Reciprocating Parts of an
Engine
1. Piston effort
It is the net force acting on the piston or
crosshead pin, along the line of stroke. It is denoted
by FP.
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Horizontal engine
BME 502 28
12/23/2022
Conti…
2. Force acting along the connecting rod, FQ
BME 502 29
12/23/2022
FQ
Conti…
3.Thrust on the sides of the cylinder walls (or)
normal reaction on the guide bars, FN
BME 502 30
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FN
Conti…
4. Crank-pin effort, FT
BME 502 31
12/23/2022
Conti…
5. Thrust on crank shaft bearings, FB
BME 502 32
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BME 502 33
Conti…
6. Crank effort or turning moment or torque on the
crank shaft.
The product of the crankpin effort (FT) and the crank
pin radius (r) is known as crank effort or turning moment
or torque on the crank shaft.
T = F × r
12/23/2022
BME 502 34
Turning moment diagram
• The turning moment diagram (also known as
crank effort diagram) is the graphical
representation of the turning moment or crank-
effort for various positions of the crank. It is
plotted on cartesian co-ordinates, in which the
turning moment is taken as the ordinate and
crank angle as abscissa.
• It is also known as T-M diagram.
12/23/2022
The variation of torque (T) during one revolution of
the crankshaft of a steam engine or an I C Engine
is:
T = Ft ˟ r
= F* x r x [sin θ + (sin 2θ/2√n² - sin² θ)]
Where,
Ft -tangential force or force normal to crank
r-crank radius
F* - net force acting on the piston
BME 502
12/23/2022 35
Conti…
Single cylinder engine
BME 502 36
12/23/2022
Multi cylinder engine
BME 502 37
12/23/2022
IC engine
BME 502 38
12/23/2022
Work done per cycle
• The work done per cycle (in N-m or joules) may
be obtained by using the following two relations :
BME 502 39
12/23/2022
Work done per cycle
BME 502 40
12/23/2022
BME 502 41
Fluctuation of Energy
• The variations of energy above and below the mean
resisting torque line are called fluctuations of energy.
• The difference between the maximum and the
minimum energies is known as maximum fluctuation of
energy.
Maximum fluctuation of energy,
E = Maximum energy – Minimum energy
12/23/2022
BME 502 42
Coefficient of
Fluctuation of Energy
• It may be defined as the ratio of the maximum
fluctuation of energy to the work done per cycle.
CE = Maximum fluctuation of energy / Work done per cycle
12/23/2022
BME 502 43
Flywheel
• A flywheel used in machines serves as a
reservoir, which stores energy during the
period when the supply of energy is more than
the requirement, and releases it during the
period when the requirement of energy is more
than the supply.
12/23/2022
BME 502
12/23/2022 44
Coefficient of
Fluctuation of Speed
The
minimum
difference between the maximum and
speeds during a cycle is called the
maximum fluctuation of speed. The ratio of the
maximum fluctuation of speed to the mean speed is
called the coefficient of fluctuation of speed.
BME 502 45
12/23/2022
BME 502 46
Energy Stored in a
Flywheel
Energy stored, E = mk2ω2CS = mv2CS
Where,
m = Mass of the flywheel in kg,
k = Radius of gyration of the flywheel in metres
ω = angular speed in rad/s2
Cs = Coefficient of Fluctuation of Speed
v = Mean linear velocity
12/23/2022
Question.1. The maximum and minimum speed of flywheel is 242 rpm
and 238 rpm respectively. The mass of flywheel is 2600 kg and
radius of gyration is 1.8 m. Find the mean speed of the flywheel,
maximum fluctuation of energy and coefficient of fluctuation of
speed.
Question.2. Find the maximum and minimum speeds of a flywheel of
mass 5200 kg and radius of gyration 1.8 m when the fluctuation of
energy is 100800 Nm. The mean speed of engine is 180 r.p.m.
BME 502
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BME 502
12/23/2022 48
Question 3:
Question. 4. The areas above and below the mean torque line for
an IC engine are -25, +200, -100, +150, -300, +150 and -75 mm²
taken in order. The scale for the turning moment diagram is 1 mm
vertical scale = 10 Nm and 1mm horizontal scale = 1.5°.the mass
of the rotating parts are 45 kg with a radius of gyration of 150
mm. if the engine speed is 1500 rpm, find the cof of speed.
BME 502
12/23/2022 50
BME 502 52
Dimensions of the
Flywheel Rim
Tensile stress or hoop stress,σ = ρR2ω2 = ρv2
Where,
ρ = Density of rim material in kg/m3,
N = Speed of the flywheel in r.p.m.,
ω =Angular velocity of the flywheel in rad/s,
v = Linear velocity at the mean radius in m/s
= ω R = DN/60
12/23/2022
BME 502 53
Mass of the rim, m = Volume × density = πDA ρ
If the cross-section of the rim is a
rectangular, then
A = b × t
where b = Width of the rim, and
t = Thickness of the rim.
Conti…
12/23/2022
Question 5. The turning moment diagram as shown in figure, for a multi-cylinder
engine has been drawn to a scale of 1 mm to 500 N-m torque and 1 mm to 6° of
crank displacement. The intercepted area between o/p torque curve and mean
resistance line taken in order from one end, in sq. mm are: -30, +410, -280, +320, -
330, +250, -360, +280, -260 sq. mm when the engine is running at 800 rpm. The
engine has a stroke of 300 mm and fluctuation of speed is not to exceed 2% of the
mean speed.
Determine a suitable diameter and cross-section of the flywheel rim for a limiting
value of the some centrifugal stress of 7 N/mm³. the density of the material may be
assumed as 7200 kg/mm³. The width of the rim is to be 5 times the thickness.
BME 502
12/23/2022 54
BME 502 55
Operation of a Flywheel
in Punching Press
1. The function of a flywheel in an engine is to reduce
the fluctuations of speed, when the load on the crankshaft is
constant and the input torque varies during the cycle.
2. The flywheel can also be used to perform the same
function when the torque is constant and the load varies
during the cycle.
3. Such an application is found in punching press or in
a riveting machine.
12/23/2022
BME 502 56
Dynamics of Cam
follower mechanism
Cam Dynamics
Cam dynamics is the study of cam follower systems
with considering the dynamic forces and torques developed
in it.
Types of cam systems
1. Rigid body cam systems
2. Elastic body cam systems
12/23/2022
BME 502 57
Rigid cam system
If the members of the cam system are fairly rigid
and their speed is moderate, then the analysis of such
a cam system is known as analysis of rigid cam
system.
Elastic cam system
If the members of the cam system are elastic and
their speed is very high, then the analysis of such a
cam system is known as analysis of elastic cam
system
Conti…
12/23/2022
Thanking You!!!
BME 502
12/23/2022 58
BME 502
12/23/2022 59
Disc W = 5000 N
100 mm
1 m
A
C
B
60 kg
800 mm
550 mm
250 mm

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Dynamics of Machines_Module I.pptx

  • 1. BME 502 1 By Dr. Manvandra Kumar Singh (Ph.D., M.Tech. & B.Tech.) Assistant Professor Department of Mechanical Engineering Amity School of Engineering & Technology Amity University, Madhya Pradesh 12/23/2022 MODULE – I DYNAMICS OF ENGINE MECHANISMS
  • 3. BME 502 3 Introduction The subject Theory of Machines may be defined as that branch of Engineering science, which deals with the study of relative motion between the various parts of a machine, and forces which act on them. The knowledge of this essential for an engineer in designing subject is very the various parts of a machine. 12/23/2022
  • 4. BME 502 4 Sub-divisions of Theory of Machines The Theory of Machines may be sub- divided into the following four branches : 1. Kinematics 2. Dynamics 3. Kinetics 4. Statics 12/23/2022
  • 5. BME 502 5 1. Kinematics It is that branch of Theory of Machines which deals with the relative motion between the various parts of the machines. 2. Dynamics It is that branch of Theory of Machines which deals with the forces and their effects, while acting upon the machine parts in motion. Sub-divisions of Theory of Machines 12/23/2022
  • 6. BME 502 6 Sub-divisions of Theory of Machines 3. Kinetics It is that branch of Theory of Machines which deals with the inertia forces which arise from the combined effect of the mass and motion of the machine parts. 12/23/2022
  • 7. BME 502 7 4. Statics It is that branch of Theory of Machines which deals with the forces and their effects while the machine parts are at rest. The mass of the parts is assumed to be negligible. Sub-divisions of Theory of Machines 12/23/2022
  • 8. BME 502 8 Fundamental Concepts Space: Is a region which extends in all directions and contains everything in it. The position of a body in space is determined w.r.t. a reference system Time: to define the succession of events, it is not sufficient to indicate their position. The time of events is required, So time is as measure of the succession of events. Matter: Any substance, which occupies space. It is made up of atoms and molecules 12/23/2022
  • 9. BME 502 9 Body: Any matter that is bounded by a closed surface Rigid body: Is that which does not change its shape or size when subjected to external forces Deformable body: is that which changes its shape or size when subjected to external forces Mass: Quantity of matter it contains. It does not vary with the location and orientation of the body Particle: Body of negligible dimension . It occupies no space. i.e. no size, but has a definite mass concentrated at a point 12/23/2022
  • 10. BME 502 10 Inertia: Resistance offered by a matter to any change of its state of motion Solid: Asubstance possessing a definite shape and a definite volume Force: It is a pull or push which acting on a body changes or tends to change, the state of rest or uniform motion of the body. It is completely characterized by its point of application, its magnitude and direction. Forced System or system of forces: When a number of forces act on a body 12/23/2022
  • 11. BME 502 11 Weight: Weight of a body is the force with which the earth attracts the body towards its centre. W = m.g Equilibrium: A body acted upon by a system of forces is said to be in equilibrium, if it either remains in a state of rest or continues to move in a straight line with uniform velocity. Motion: A body is said to be in motion, when it changes its position w.r.t. other bodies. Thus the relative change in position is called motion. Motion involves both space and time. 12/23/2022
  • 12. BME 502 12 NEWTON’S LAW OF MOTION 1st Law: Every body continues in its state of rest or uniform motion in a straight line unless an external resultant forces acts on it. 2nd Law: The rate of change of momentum of a body is directly proportional to the force acting on it and takes place in the direction of force. 3rd Law: To every action there is an equal and opposite reaction 12/23/2022
  • 14. BME 502 14 Static force analysis: When the inertia effect due to the mass of the machine components are neglected in the analysis of the mechanism Dynamic force analysis: When the inertia forces are considered in the analysis of the mechanism 12/23/2022
  • 15. BME 502 15 Inertia force A force equal in magnitude but opposite in direction and collinear with the impressed force producing the acceleration, is known as inertia force. Inertia force = – m x a 12/23/2022
  • 16. BME 502 16 Inertia torque The inertia torque is an imaginary torque, which when applied upon the rigid body, brings it in equilibrium position. It is equal to the accelerating couple in magnitude but opposite in direction. Inertia Torque = -I x α 12/23/2022
  • 17. BME 502 17 D-Alembert’s principle D-Alembert’s principle states that the resultant force acting on a body together with the reversed effective force (or inertia force), are in equilibrium. ٤F = 0 12/23/2022
  • 18. BME 502 18 Dynamic Analysis in reciprocating engines The velocity and acceleration of the reciprocating parts of the steam engine or internal combustion engine may be determined by graphical method or analytical method. The velocity and acceleration, by graphical method, may be determined by one of the following constructions: 1. Klien’s construction, 2. Ritterhaus’s construction, and 3. Bennett’s construction. 12/23/2022
  • 19. Dynamic Analysis in reciprocating engines - Analytical Method Consider the motion of a crank and connecting rod of a reciprocating steam engine as shown in Figure. BME 502 19 12/23/2022
  • 20. BME 502 20 Conti… Let OC be the crank and PC the connecting rod. Let the crank rotates with angular velocity of rad/s and the crank turns through an angle θ from the inner dead centre (briefly written as I.D.C). Let x be the displacement of a reciprocating body P from I.D.C. after time t seconds, during which the crank has turned through an angle θ. 12/23/2022
  • 21. BME 502 21 Let l = Length of connecting rod between the centres, r = Radius of crank or crank pin circle, θ = Inclination of crank to the line of stroke PO n = Ratio of length of connecting rod to the radius of crank = l/r. Conti… 12/23/2022
  • 22. Velocity of the piston Conti… BME 502 22 12/23/2022
  • 25. Conti… Acceleration of the piston BME 502 25 12/23/2022
  • 27. BME 502 27 Forces on the Reciprocating Parts of an Engine 1. Piston effort It is the net force acting on the piston or crosshead pin, along the line of stroke. It is denoted by FP. 12/23/2022
  • 28. Horizontal engine BME 502 28 12/23/2022
  • 29. Conti… 2. Force acting along the connecting rod, FQ BME 502 29 12/23/2022 FQ
  • 30. Conti… 3.Thrust on the sides of the cylinder walls (or) normal reaction on the guide bars, FN BME 502 30 12/23/2022 FN
  • 31. Conti… 4. Crank-pin effort, FT BME 502 31 12/23/2022
  • 32. Conti… 5. Thrust on crank shaft bearings, FB BME 502 32 12/23/2022
  • 33. BME 502 33 Conti… 6. Crank effort or turning moment or torque on the crank shaft. The product of the crankpin effort (FT) and the crank pin radius (r) is known as crank effort or turning moment or torque on the crank shaft. T = F × r 12/23/2022
  • 34. BME 502 34 Turning moment diagram • The turning moment diagram (also known as crank effort diagram) is the graphical representation of the turning moment or crank- effort for various positions of the crank. It is plotted on cartesian co-ordinates, in which the turning moment is taken as the ordinate and crank angle as abscissa. • It is also known as T-M diagram. 12/23/2022
  • 35. The variation of torque (T) during one revolution of the crankshaft of a steam engine or an I C Engine is: T = Ft ˟ r = F* x r x [sin θ + (sin 2θ/2√n² - sin² θ)] Where, Ft -tangential force or force normal to crank r-crank radius F* - net force acting on the piston BME 502 12/23/2022 35 Conti…
  • 36. Single cylinder engine BME 502 36 12/23/2022
  • 37. Multi cylinder engine BME 502 37 12/23/2022
  • 38. IC engine BME 502 38 12/23/2022
  • 39. Work done per cycle • The work done per cycle (in N-m or joules) may be obtained by using the following two relations : BME 502 39 12/23/2022
  • 40. Work done per cycle BME 502 40 12/23/2022
  • 41. BME 502 41 Fluctuation of Energy • The variations of energy above and below the mean resisting torque line are called fluctuations of energy. • The difference between the maximum and the minimum energies is known as maximum fluctuation of energy. Maximum fluctuation of energy, E = Maximum energy – Minimum energy 12/23/2022
  • 42. BME 502 42 Coefficient of Fluctuation of Energy • It may be defined as the ratio of the maximum fluctuation of energy to the work done per cycle. CE = Maximum fluctuation of energy / Work done per cycle 12/23/2022
  • 43. BME 502 43 Flywheel • A flywheel used in machines serves as a reservoir, which stores energy during the period when the supply of energy is more than the requirement, and releases it during the period when the requirement of energy is more than the supply. 12/23/2022
  • 45. Coefficient of Fluctuation of Speed The minimum difference between the maximum and speeds during a cycle is called the maximum fluctuation of speed. The ratio of the maximum fluctuation of speed to the mean speed is called the coefficient of fluctuation of speed. BME 502 45 12/23/2022
  • 46. BME 502 46 Energy Stored in a Flywheel Energy stored, E = mk2ω2CS = mv2CS Where, m = Mass of the flywheel in kg, k = Radius of gyration of the flywheel in metres ω = angular speed in rad/s2 Cs = Coefficient of Fluctuation of Speed v = Mean linear velocity 12/23/2022
  • 47. Question.1. The maximum and minimum speed of flywheel is 242 rpm and 238 rpm respectively. The mass of flywheel is 2600 kg and radius of gyration is 1.8 m. Find the mean speed of the flywheel, maximum fluctuation of energy and coefficient of fluctuation of speed. Question.2. Find the maximum and minimum speeds of a flywheel of mass 5200 kg and radius of gyration 1.8 m when the fluctuation of energy is 100800 Nm. The mean speed of engine is 180 r.p.m. BME 502 12/23/2022 47
  • 49.
  • 50. Question. 4. The areas above and below the mean torque line for an IC engine are -25, +200, -100, +150, -300, +150 and -75 mm² taken in order. The scale for the turning moment diagram is 1 mm vertical scale = 10 Nm and 1mm horizontal scale = 1.5°.the mass of the rotating parts are 45 kg with a radius of gyration of 150 mm. if the engine speed is 1500 rpm, find the cof of speed. BME 502 12/23/2022 50
  • 51.
  • 52. BME 502 52 Dimensions of the Flywheel Rim Tensile stress or hoop stress,σ = ρR2ω2 = ρv2 Where, ρ = Density of rim material in kg/m3, N = Speed of the flywheel in r.p.m., ω =Angular velocity of the flywheel in rad/s, v = Linear velocity at the mean radius in m/s = ω R = DN/60 12/23/2022
  • 53. BME 502 53 Mass of the rim, m = Volume × density = πDA ρ If the cross-section of the rim is a rectangular, then A = b × t where b = Width of the rim, and t = Thickness of the rim. Conti… 12/23/2022
  • 54. Question 5. The turning moment diagram as shown in figure, for a multi-cylinder engine has been drawn to a scale of 1 mm to 500 N-m torque and 1 mm to 6° of crank displacement. The intercepted area between o/p torque curve and mean resistance line taken in order from one end, in sq. mm are: -30, +410, -280, +320, - 330, +250, -360, +280, -260 sq. mm when the engine is running at 800 rpm. The engine has a stroke of 300 mm and fluctuation of speed is not to exceed 2% of the mean speed. Determine a suitable diameter and cross-section of the flywheel rim for a limiting value of the some centrifugal stress of 7 N/mm³. the density of the material may be assumed as 7200 kg/mm³. The width of the rim is to be 5 times the thickness. BME 502 12/23/2022 54
  • 55. BME 502 55 Operation of a Flywheel in Punching Press 1. The function of a flywheel in an engine is to reduce the fluctuations of speed, when the load on the crankshaft is constant and the input torque varies during the cycle. 2. The flywheel can also be used to perform the same function when the torque is constant and the load varies during the cycle. 3. Such an application is found in punching press or in a riveting machine. 12/23/2022
  • 56. BME 502 56 Dynamics of Cam follower mechanism Cam Dynamics Cam dynamics is the study of cam follower systems with considering the dynamic forces and torques developed in it. Types of cam systems 1. Rigid body cam systems 2. Elastic body cam systems 12/23/2022
  • 57. BME 502 57 Rigid cam system If the members of the cam system are fairly rigid and their speed is moderate, then the analysis of such a cam system is known as analysis of rigid cam system. Elastic cam system If the members of the cam system are elastic and their speed is very high, then the analysis of such a cam system is known as analysis of elastic cam system Conti… 12/23/2022
  • 59. BME 502 12/23/2022 59 Disc W = 5000 N 100 mm 1 m