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Development of Economical Analysis and Technical Solutions for Efficient Distribution Transformers Federal University of Itajubá and AES Sul Utility Company Brazil
Introduction ,[object Object],[object Object],[object Object]
Introduction ,[object Object],[object Object],[object Object],[object Object]
Manufacturing and Total Costs Surfaces ,[object Object]
Manufacturing and Total Costs Surfaces
Manufacturing Cost Surfaces ,[object Object],Each point on the  surfaces represents a  transformer design.   45 kVA mineral oil three-phase  Distribution transformer
Total Costs Surfaces ,[object Object],Period of the day  (in hours) that the transformer  operates in full load condition with the same area (energy) below the load cycle profile.
Total Costs Surfaces ,[object Object]
Design Surfaces: Establishing a set of solutions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Design Surfaces: Establishing a set of solutions ,[object Object],The design has a  current density of the  HV winding, an insulation  thickness and a  magnetic induction
Optimal Design Based on the Surfaces ,[object Object]
Optimal Design Based on the Surfaces ,[object Object],[object Object],[object Object],[object Object]
Optimal Design Based on the Surfaces The local minimum point results  in a design in which the  purchase price is not attractive  to the customer. Because of this, global minimum points located between the local minimum and the costs presented  by a standard transformer  can be attractive  economical solutions.
Optimal Design Related to the Time Supplying the Maximum Rated Power It is possible to express the concept  that for each TSMP  there are several efficient  transformers to supply the  load. Some of them have the “best” manufacturing  characteristic and therefore are a  logical choice. In theory this is the “optimal technical and  economical solution”
Optimal Design Related to the Time Supplying the Maximum Rated Power Energy cost of 59.87 US$/MWh, Interest rate of 8% per year and 10 years analysis period.
Optimal Design Related to the Time Supplying the Maximum Rated Power 23.68 1.66 4.04 10 32.52 2.17 4.34 9 25.50 0.90 4.66 8 24.87 1.93 4.67 7 28.10 0.64 4.78 6 33.42 2.01 4.84 5 29.88 1.46 4.91 4 29.84 3.03 5.35 3 30.11 2.70 5.40 2 30.36 3.15 5.60 1 33.60 4.44 5.66 0 Reduction of Load Losses [%] Reduction of No-Load Losses [%] Reduction of Total Cost [%] k
Optimal Design Related to the Time Supplying the Maximum Rated Power 0.8604 51.51 2.38 4.04 10 1.1801 70.64 3.31 4.34 9 0.9125 54.36 2.02 4.66 8 0.9068 54.29 1.98 4.67 7 0.9996 59.84 3.26 4.78 6 1.2092 72.39 3.00 4.84 5 1.0757 64.40 2.49 4.91 4 1.0995 65.82 2.22 5.35 3 1.1036 66.07 2.20 5.40 2 1.1195 67.02 2.06 5.60 1 1.3248 75.09 2.50 5.66 0 Energy Saved [MWh/Year] Operational Cost Reduction per unit, [US$/Year] Pay-back, [Years] Reduction of the Total Cost [%] k
Optimal Design Related to the Time Supplying the Maximum Rated Power ,[object Object],[object Object]
Optimal Design Related to the Time Supplying the Maximum Rated Power ,[object Object],[object Object]
Optimal Design Related to the Time Supplying the Maximum Rated Power
Optimal Design Related to the Time Supplying the Maximum Rated Power Energy cost of 59.87 US$/MWh, Interest rate of 8% per year and 10 years analysis period.
Optimal Design Related to the Time Supplying the Maximum Rated Power Magnetic Induction of Silicon Steel (E004) 1.68 Watts/kg 0.016 7.73 4.45 3 0.030 8.28 2.68 2 0.035 8.84 1.94 1 0.041 8.84 1.18 0 Energy Saved [MWh/Year] Reduction of No-Load Losses [%] Pay-back, [years] k
Optimal Design Related to the Time Supplying the Maximum Rated Power
Optimal Design Related to the Time Supplying the Maximum Rated Power Magnetic Induction of Silicon Steel 1.52 Watts/kg The strong Goss orientation of grain oriented Silicon Steel is developed by secondary recrystallization. 15.46 3 16.57 2 16.57 1 17.12 0 Reduction of No-Load Losses [%] k
Optimal Design Related to the Time Supplying the Maximum Rated Power
Study Case 100 kVA Single-phase  oil-immersed distribution  Transformer: Pay-back = 1.4 year Saved money = 220.9 US$/year
Study Case
Conclusion ,[object Object],[object Object]
Conclusion ,[object Object]
Thank You for Your Attention ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Development of Economical Analysis and Technical Solutions for Efficient Distribution Transformers

  • 1. Development of Economical Analysis and Technical Solutions for Efficient Distribution Transformers Federal University of Itajubá and AES Sul Utility Company Brazil
  • 2.
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  • 5. Manufacturing and Total Costs Surfaces
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13. Optimal Design Based on the Surfaces The local minimum point results in a design in which the purchase price is not attractive to the customer. Because of this, global minimum points located between the local minimum and the costs presented by a standard transformer can be attractive economical solutions.
  • 14. Optimal Design Related to the Time Supplying the Maximum Rated Power It is possible to express the concept that for each TSMP there are several efficient transformers to supply the load. Some of them have the “best” manufacturing characteristic and therefore are a logical choice. In theory this is the “optimal technical and economical solution”
  • 15. Optimal Design Related to the Time Supplying the Maximum Rated Power Energy cost of 59.87 US$/MWh, Interest rate of 8% per year and 10 years analysis period.
  • 16. Optimal Design Related to the Time Supplying the Maximum Rated Power 23.68 1.66 4.04 10 32.52 2.17 4.34 9 25.50 0.90 4.66 8 24.87 1.93 4.67 7 28.10 0.64 4.78 6 33.42 2.01 4.84 5 29.88 1.46 4.91 4 29.84 3.03 5.35 3 30.11 2.70 5.40 2 30.36 3.15 5.60 1 33.60 4.44 5.66 0 Reduction of Load Losses [%] Reduction of No-Load Losses [%] Reduction of Total Cost [%] k
  • 17. Optimal Design Related to the Time Supplying the Maximum Rated Power 0.8604 51.51 2.38 4.04 10 1.1801 70.64 3.31 4.34 9 0.9125 54.36 2.02 4.66 8 0.9068 54.29 1.98 4.67 7 0.9996 59.84 3.26 4.78 6 1.2092 72.39 3.00 4.84 5 1.0757 64.40 2.49 4.91 4 1.0995 65.82 2.22 5.35 3 1.1036 66.07 2.20 5.40 2 1.1195 67.02 2.06 5.60 1 1.3248 75.09 2.50 5.66 0 Energy Saved [MWh/Year] Operational Cost Reduction per unit, [US$/Year] Pay-back, [Years] Reduction of the Total Cost [%] k
  • 18.
  • 19.
  • 20. Optimal Design Related to the Time Supplying the Maximum Rated Power
  • 21. Optimal Design Related to the Time Supplying the Maximum Rated Power Energy cost of 59.87 US$/MWh, Interest rate of 8% per year and 10 years analysis period.
  • 22. Optimal Design Related to the Time Supplying the Maximum Rated Power Magnetic Induction of Silicon Steel (E004) 1.68 Watts/kg 0.016 7.73 4.45 3 0.030 8.28 2.68 2 0.035 8.84 1.94 1 0.041 8.84 1.18 0 Energy Saved [MWh/Year] Reduction of No-Load Losses [%] Pay-back, [years] k
  • 23. Optimal Design Related to the Time Supplying the Maximum Rated Power
  • 24. Optimal Design Related to the Time Supplying the Maximum Rated Power Magnetic Induction of Silicon Steel 1.52 Watts/kg The strong Goss orientation of grain oriented Silicon Steel is developed by secondary recrystallization. 15.46 3 16.57 2 16.57 1 17.12 0 Reduction of No-Load Losses [%] k
  • 25. Optimal Design Related to the Time Supplying the Maximum Rated Power
  • 26. Study Case 100 kVA Single-phase oil-immersed distribution Transformer: Pay-back = 1.4 year Saved money = 220.9 US$/year
  • 28.
  • 29.
  • 30.