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DESIGN AND NUMERICAL
ANALYSIS OF EGR COOLER
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www.mechartes.com
The objective of this numerical
analysis is to design an Exhaust Gas
Recirculation (EGR) cooler (Shell and
tube heat exchanger) that must be
compact with the following features:
small volume, steady performance,
easy to clean and durable in the high
temperature.
OBJECTIVE
sales@mechartes.com
www.mechartes.com
sales@mechartes.com
www.mechartes.com
Design Approach
A CFD analysis has been performed
for Shell and tube heat exchanger
with segmental baffles and helical
baffles. Shell and tube heat
exchanger with segmental baffles
is designed using Kern's method to
cool the EGR gas.
Mass flow rate of air, fuel and exhaust
gas temperature are measured for
different load conditions of single
cylinder DI diesel engine. For each
helical and segmental baffle the
percentage of EGR flow rate is varied
from 14% to 20% of the exhaust gas.
Assumptions are made by
considering it as steady state flow,
fluids at mean temperature and
neglecting the leakage due to the
gap between the tube and baffles.
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sales@mechartes.com
www.mechartes.com
sales@mechartes.com
www.mechartes.com
Conclusion
After the analysis predictions show
accurate trend for change in EGR
flow rate. The shell side pressure
drop for heat exchanger with
helical baffle is lower than the heat
exchanger with segmental baffles.
The flow in the shell side of the heat
exchanger with conventional
segmental baffles has dead zones
because the fluid impacts right onto
the wall perpendicularly. The flow in
the shell side of the heat exchanger
with helical baffles is smooth,
rotational and helical due to the
shape of the baffle, which results in
decrease in pressure drop.
REACH US
WEBSITE
www.mechartes.com
PHONE NUMBER
+971 4 5542049
EMAIL ADDRESS
sales@mechartes.com

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