These is project presentation on Design and Development of FDM 3D Printer Machine

1. Sanjivani Rural Education Society’s
Sanjivani College of Engineering, Kopargaon-423603
(An Autonomous Institute Affiliated to Savitribai Phule Pune University, Pune)
NAAC ‘A’ Grade Accredited, ISO 9001:2015 Certified
Project Presentation on :-
“Design and Development of FDM 3D Printer Machine”
B.Tech (Mechanical)
By
Name of Students
Kadam Vishal Vilas
Kanade Vithoba Santosh
Ranshur Shubham Bhimraj
Halwar Dnyaneshwar Anna
Under guidance of
Department of Mechanical Engineering
Dr.K.C.Bhosale

2. Content
• Project Details
• Abstract
• Literature Review summary
• Problem Description
• Objectives of Project
• Methodology used
• Manufacturing details
• Result and discussion
• Conclusions
• References
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

3. Project details
• Title of Project: Design and Development of FDM 3D Printer Machine
• Name of Students
• Name of Guide: Dr.K.C.Bhosale
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering
RN Seat No Name of Students
22 UME19M1052 Kanade Vithoba Santosh
24 UME19M1063 Halwar Dnyaneshwar Anna
32 UME19M1081 Kadam Vishal Vilas
40 UME19M1130 Ranshur Shubham Bhimraj

4. 3D view of Model
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

5. Abstract
• 3D printing is a form of additive manufacturing technology where a three
dimensional object is created by laying down successive layers of material. It is
also known as rapid prototyping, is a mechanized method whereby 3D objects
are quickly made on a reasonablysized machine connected to a computer
containing blueprints for the object.
• The 3D printing concept of custom manufacturing is exciting to nearly everyone.
This revolutionary method for creating 3D models with the use of inkjet
technology saves time and cost by eliminating the need to design; print and glue
together separate model parts .Now, you can create a complete model in a single
process using 3D printing. The basic principles include materials cartridges,
flexibility of output, and translation of code into a visible pattern.
• Additive manufacturing process or 3D printing process is now becoming more
popular because of its advantages over conventional processes. A 3D printer is a
machine that create objects out of plastic, nylon like many other materials.
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

6. Literature Review Summary
• Mechanical properties of FDM and SLA low-cost 3Dprints.
[1] Ksawery Szykiedansa et al 2015.A recent development of the 3-D printers,
has made them readily available to the public at low costs. In order to make
3-D printed parts to be more useful for engineering applications the
mechanical properties of printed parts must be known. This paper quantifies
the basic tensile strength and elastic modulus of printed components
produced with application of FDM and SLA printers. Tests have been
conducted using ABS, fiberglass reinforced polyethylene terephthalate glycol
(Z-Glass) and a Nobel printer photoresistive resin. The collected data show
some distinctions between tensile modulus of 3D prints and its base
materials.
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

7. Problem Description
• Mastering FDM 3D printing requires a lot of tinkering and patience. There are many print quality
issues common to FDM such as warping, step lines, stringing, under/over extrusion, layer shifting,
and many, many more. While there are solutions to all of these problems, it can take multiple
attempts in order to get the desired finished look. FDM machines have a lot of moving parts and
settings which need to be adjusted according to the geometry of the part, the environment the
printer is in, and the expected print quality.
• Not Extruding at Start of Print.
• Printer does not extrude plastic at the beginning of the print.
• Not Sticking to the Bed.
• Under-Extrusion.
• Over-Extrusion.
• Gaps in Top Layers.
• Stringing or Oozing.
• Overheating.
• Layer Shifting
• Cost of Buying and Setting up A 3D Printer Is Very High.
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

8. Objectives of Project
• The objectives of our present work are as follows: Additive manufacturing
process or 3D printing process is now becoming more popular because of
its advantages over conventional processes. A 3D printer is a machine that
create objects out of plastic, nylon like many other materials.3D printers
now days available are not so portable and also they are very costly. By
analyzing this problem, we are trying to make a portable 3D printer The
cost of this printer will be very less compared to other 3D printers
• Making low cost 3D printer with price 15% lower than markert.
• To print complex and intricate parts.
• To build large printing volumes accurately.
• To solve the problems of bed leveling
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

9. Methodology used
• The following flow chart shows the methodology used by us in
construction of 3D printer. The first step is to select one of the
additive manufacturing process among many process explained in
chapter 2. Then an appropriate mechanism is selected for X, Y and
Z axis movements, considering various factors such as cost of
fabrication, simplicity of design, synchronization, accuracy etc.
Once the mechanism is selected the next step is integration of
electronics and software then the machine is designed and
fabricated. The last step is, synchronization of mechanical, electrical
and software elements of the machine
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

10. B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

11. Manufacturing details
• Mechanical components
1. Lead screw
2. Coupler
3. Timing belt
4. Teeth pulley
5. Aluminium channel frame
6. Hotend
7. MK8 extruder
8. PLA filament
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

12. Manufacturing details
• Electrical components
1. Stepper motor
2. Arduino Mega 2560
3. RAMPS 1.4
4. A4988 driver
5. End stop
6. Heat bead
7. Power supply
8. LCD display
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

13. Software
• Modelling Softwares
1. Solidworks
2. Catia
3. Creo
• Slicing Softwares
1. Cura
2. Pronterface
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

14. Machine Specifications
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

15. Cost Estimation
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

16. Result and discussion
Analytical Solution Program Solution Remark
Length – 11mm Length – 11mm Ok
Width - 6mm Width - 6mm Ok
Height – 44mm Height – 44mm Ok
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

17. Conclusions
• 3D printing, like modeling or three dimensional scanning, is a creation tool
among other things, but what most distinguishes it is its potential to create an
almost unlimited number of shapes. As with every tool, you need to master it, to
take advantage of its abilities, but also know its limits. It is generally accepted
that 3D printing will be a revolutionary force in manufacturing, whether positive
or negative. Despite concerns over counterfeiting, many companies are already
using the technology to repeatably produce intricate components, for example in
automotive and aerospace manufacturing. it was concluded that among various
printing techniques available for additive manufacturing like fused deposition
modeling, selective laser sintering, stereo lithography etc., fused deposition
modeling is the most feasible and can be easily implemented without much
complexity. fdm method is economical method to build a low cost 3D printer.
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

18. Future Scope
• 3D printing is a new and promising technology, and as with all developing fields the Scope
for improvement and advancement are definitely infinite. NASA Nothing incorporates
innovation and advancement like our space program. NASA designed, printed, and tested
rocket engine injectors by subjecting them to challenging pressures and temperatures of
over 6,000 degrees F. In fall , NASA has devised to launch and deliver a 3-D printer to the
International Space Station, which will help astronauts to print replacement tools in space.
BIOTECHNOLOGY In 2012, an elderly woman in Belgium proclaimed a 3-D printed jawbone,
transplanted and specially tailored to her facial structure . This year, engineers at Princeton
were able to produce an ear imprint, applying a culture of animal cells and silver
nanoparticles; the experimental version was able to read audio beyond the limit of human
levels, making this a “bionic” ear . Using this method, leather could be manufactured and
even meat . Engineers are working on producing nonperishable foods from powder
(liquidfree) cartridges; imagine the effect that developments like these could have on global
sustainability process in the future.
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering

19. B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering
Program Outcomes (POs) Program Specific Outcomes (PSOs)
1. Engineering Knowledge
2. Problem Analysis
3. Design/Development of Solutions
4. Conduct Investigations of Complex
Problems
5. Modern Tool Usage
6. The Engineer and Society
7. Environment and Sustainability
8. Ethics
9. Individual and Team Work
10. Communication
11. Project Management and Finance
12. Life-long Learning
 PSO1. Design and manufacture mechanical
components and systems.
 PSO2. Model and analyze machine
components using modeling and analysis
softwares.
 PSO3. Specify, analyze and determine the
performance of thermal systems including
IC engines, refrigeration and air
conditioning systems, air compressors,
hydraulic turbines and pumps.

20. CO’s Course Outcomes
Blooms Taxonomy
Level Descriptor
CO1 Implement system approach
CO2 To conceptualize a novel idea / technique into a product.
CO3 To think on terms of a multi- disciplinary environment.
CO4 To take on the challenges of teamwork and document all aspects of design work .
CO5 To understand the management techniques of implementing a project.
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering
Program Outcomes Specific outcomes
COURSE CODE 1 2 3 4 5 6 7 8 9 10 11 12 PSO1 PSO2 PSO3
NMO
CO1
CO2
CO3
CO4
CO5
CO6

21. References
1] Ksawery Szykiedansa,*, Wojciech Credoa “Mechanical properties of FDM and SLA lowcost 3Dprints” The 20th
International Conference: Machine Modeling and Simulations, MMS 2015.
[2] CH. Venu Madhav 1, R. Sri Nidhi Hrushi Kesav 2, Y. Shivraj Narayan3VNR Vignana ,Jyothi Institute of Engineering
and Technology “Importance and Utilization of 3D Printing in Various Applications” International Journal Of Modern
Engineering Research (IJMER) , ISSN: 2249-6645
[3] Ashish Patil1 , Bhushan Patil2 , Rahul Potwade3 , Akshay Shinde4 , Prof. Rakesh Shinde5 ,Saraswati College of
Engineering, India “Design and Development of FDM Based Portable 3D Printer” International Journal of Scientific &
Engineering Research, Volume 8, Issue 3, March-2019 ISSN 2229- 5518
4)Shanling Han,1 Yu Xiao,1 Tao Qi,1 Zhiyong Li,1 and Qingliang Zeng2 “Design and Analysis of Fused Deposition
Modeling 3D Printer Nozzle for Color Mixing” Hindawi Advances in Materials Science and Engineering Volume 2017,
Article ID 2095137
5)Rudi Kurniawan Arief, Erry Yulian T. Adesta, Irfan Hilmy “Hardware Improvement of FDM 3D Printer: Issue of Bed
Leveling Failures” International Journal of Innovative Technology and Exploring Engineering (IJITEE) ISSN: 2278-
3075, Volume-8 Issue-4, February 2020.
6)Current trends and future scope in 3D printing for surgical management of spine pathologies
Authors panel Naresh Kumar , Sridharan Alathur Ramakrishnan , Keith Gerard Lopez , Brian
Zhaojie Chin , Devyapriya S , Laranya Kumar , Sangeetha Baskar , Balamurugan A. Vellayappan , Jerry Ying
Hsi Fuh , Senthil Kumar Anantharajan ,june 2022.
B Tech Project Presentation 2022-23 Sanjivani College of Engineering, Kopargaon, Department of Mechanical Engineering