This document provides a summary of an individual's qualifications and experience as a QA/QC Engineer. Over 9 years of experience in quality control and inspection is highlighted, along with proficiency in welding inspection, painting inspection, and ensuring compliance with various codes and standards. The individual's goal is to contribute to engineering development through work in challenging environments. Current responsibilities include quality planning, inspection, auditing, and ensuring subcontractor quality. Projects referenced include work in Bahrain for various oil and gas clients.
Varied of 10 Years of Experience with various Projects in the field of Oil & Gas, Petrochemicals Refinery in Mechanical Construction(on-plot & off-plot), High sour facility construction, Fabrication, Erection, In-Service Inspection & shutdown Inspection carried out inspection of high pressure Piping, Pipeline laying , valves, Pressure Vessel, Storage Tanks, Heat Exchanger, Boiler, Column, Heater & structural as a QA/QC Engineer, QA/QC Multi discipline Inspector, Mechanical Inspector, Sr. Inspection Engineer, piping/pipeline Inspector, Welding Inspector, Plant Inspector & Field Inspector(vendor inspection).
Varied of 10 Years of Experience with various Projects in the field of Oil & Gas, Petrochemicals Refinery in Mechanical Construction(on-plot & off-plot), High sour facility construction, Fabrication, Erection, In-Service Inspection & shutdown Inspection carried out inspection of high pressure Piping, Pipeline laying , valves, Pressure Vessel, Storage Tanks, Heat Exchanger, Boiler, Column, Heater & structural as a QA/QC Engineer, QA/QC Multi discipline Inspector, Mechanical Inspector, Sr. Inspection Engineer, piping/pipeline Inspector, Welding Inspector, Plant Inspector & Field Inspector(vendor inspection).
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21+ years of professional experience in Quality Assurance (QA), Quality Control (QC), Vendor Audits, Internal QMS Audits as per ISO 9001:2008, Supplier Quality Surveillance (SQS), Inspection and Expediting etc. for Chemical Plant, Power Plant and Oil & Gas projects in various parts of India, Malaysia and Kuwait. Have Significant experience as Project QA/QC team member covering all project phases i.e., from execution till preparation of final documentation. Sound knowledge of various Standards & Codes of Construction viz., ASME, ASTM, API, TEMA, BS, AWS, IBR, IS, etc. Well versed with various ERP systems like SAP, Mat Man 6.2, POL-EDR,Lotus Notes for maintaining project SQS modules.
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Objectives To strive for achievement of organizational goals and learn from each and every
opportunity, enhance Skills and try to grow with the growth of the esteemed organization.
Strength: A true professional and can sustain high pressure & meet deadlines. Well versed
with different procedures, international codes & standards (ASME, API & European
standard). Familiar with MNC's working atmosphere & good skill at English language.
Goal: Main goal is to contribute to the development of new ideas and new technologies in
the engineering field. Willing to work as key player in challenging & creative environment.
Professional
Attributes
Inspection proficient in construction / Manufacturing of various process equipment, such
as Pressure vessel, Heat exchanger, Column, Process piping, Power piping, Ground storage
tank, Silo, Equipment parts, Re-tubing of heat exchanger/Fin fan cooler etc…
Key Skills • Quality Control & Monitoring
• Quality Assurance & Analysis
• Welding Inspection & Testing
• Painting Inspection & Testing
• Documentation
• Liaison & Coordination
• Training & Development
• Work Place management (5S)
• AUTO-CAD, Ms Office
Profile Summary • Currently working as a QA/QC Engineer with RAMSIS Engineering W.L.L, Bahrain;
Gained over 9 years of experience in Quality control & Inspection field.
• Experience in welding inspection & testing of product at various stages of production.
• Experience in painting inspection & testing at various stages during surface preparation
& painting application.
• Preparing, monitoring and updating of contract quality plan, method of statement,
inspection & test plan, weld & NDE plan, PQR, WPS, WPQ, mock-up, welding repair
procedure, painting procedure and scheme, manufacturer data report & other quality
related activity procedures.
• Established PQR, WPS, WPQ, Mock-up, Weld & NDT Plan, Welding repair procedure.
• Conducted material inspection in compliance with purchase order, review & verification
of material test certificates for various materials.
• Guided the control of repair welding, review/witness & interpretation of other NDT for
piping & equipment.
• Performing inspection of weld visual, radiography film interpretation, weld repair and
conducting various tests including supervision of PWHT arrangements, hydro test,
pneumatic test of RF pad, PMI, ferrite measurement, hardness test, NDT & so on.
• Review and Monitoring Sub-Contractors Quality Systems and Quality Performance.
• Conducting internal audit as per company QMS & ISO 9001 requirements, Preparing
Audit reports, handling of NCRs.
• Took part in external quality audits such as ASME, ISO, API certification.
Nehal Kumar Deputy
QA/QC Engineer, Welding & Painting Inspector
Surat, Gujarat, India - 395007
Skypee id: nehal.d2 (Nehal,Deputy)
nehal.d2@gmail.com +973-33555038
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Achievements Notable accomplishment across the tenure at RAMSIS Engineering Co. W.L.L.
• Handled successfully ASME certification audit (Surveillance audit, pre-joint review &
joint review) for U, U2, PP, A, S designator & NBBI R, NB stamp in 2012 & 2015.
• Handled successfully ISO 9001:2015 certification audit in 2015, ISO 9001:2008 renewal
audit in 2013.
• Handled successfully NBBI initial certification audit for VR stamp in 2013 &
Recertification audit in 2016.
• Handled successfully API Recertification audit for API Spec. Q1 in 2014 & 2015.
KnowledgePurview
Codes &
Standards
• Familiar with ASME Sec. II Part A-B-C, Sec. V, Sec. VIII Div. 1 & 2, Sec. IX, B31.1, B31.3,
AWS D1.1, API 650, API 1104, ASTM, NACE, SSPC, ISO Standards etc.
Welding • Familiar with various welding processes like SMAW, GTAW, GMAW, FCAW, SAW,
Orbital welding M/C, Stripe Cladding etc.
Painting • Familiar with various painting system for external & internal surface according to
equipment’s operating temperature / process & various inspection test like Salt
contamination, Dust tape, Curing hardness, Adhesion, Surface profile measurement,
DFT measurement, Holiday test etc.
Present Working
Status
Ramsis Engineering Co. W.L.L., Bahrain Feb. 2012 – Present
QA/QC Engineer
At Present Key Roles & Responsibilities (At Ramsis Engineering Co. W.L.L., Bahrain)
• Preparation, Implementation/Monitoring and Updating of Contract Quality Plan, Method of Statement,
Inspection Test Plan, Various Inspection Procedures, Weld NDE Plan, ASME Manufacturer’s Data Report,
Manufacturer’s Data Book.
• Preparation, Implementation/Monitoring and Updating of Painting Procedure, Painting Scheme & Painting ITP
as Per Client Requirements.
• Participating ASME & ISO Audits for Verifying the Implementation of Quality System for Continual Improvement
of Organization.
• Incoming Raw Material Inspection of Plates, Pipes, Fittings, Valves and Review of Material Test Certificates In
Accordance With TDC (Technical Delivery Condition) & Project Requirements.
• Performing Painting Consumable Receiving Inspection, Review of Batch Certificates of Abrasive & Paint
Consumables. Performing Inspection of Surface Preparation, Salt Contamination Test, Dust Tape Test and
Surface Profile Measurement with Replica Tape & Micrometer. Analyzing & Reporting Atmospheres Condition
Before & During Surface Preparation As Well As Painting Application. Performing In Process Inspection of
Various Painting/Coating Application, Curing Hardness Test, DFT Measurement, Holiday Test, Adhesion Test.
Preparing Painting Inspection Reports In Accordance with Applicable Painting Procedure.
• Monitoring The Electrode Maintenance and Its Backing And Holding Oven Temperature to Avoid Hydrogen
Cracking For Low Hydrogen Electrodes. Preparing the WPS and Reviewing Relevant PQR. Qualify A New PQR
Based On ASME Sec. IX Requirements. Performing Welder Performance Qualification Test as Per ASME Sec Ix &
Project Requirement.
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• Verifying the Adequacy of the Quality Control Procedure. Checking That Inspections and Tests are Carried Out
and Documented In Accordance With the Approved Procedure And Quality Plans. Monitoring/Inspect and Test
According To the Approved “QCP” For Plans Activities, Verifying Inspection Reports and Valid Results.
Documentation/Filling of All Inspection Records.
• Performing Inspection of Weld Visual, Radiography Film Interpretation, Weld Repair and Conducting Various
Tests Including Supervision of PWHT Arrangements, Hydro Test, NDT, Pneumatic Test of RF Pad, PMI, Ferrite
Measurement, Hardness Test Etc.
• Review and Monitoring Sub-Contractors Quality Systems and Quality Performance.
• Maintaining of Quality Records and Reporting Of Quality Activities.
• Liaison with Company on Quality Related Matters. Coordinate With Third Party Inspector, AI & Client
Representatives. Coordination with NDT Methods (RT, UT, PT, MT) As Per Client Approved NDT
Procedure/Technique, Evolution of Radiography Film & Review of All NDT Reports.
• Identify Root Cause Analysis, Follow Up of Corrective Action Report and Effectively Close Out of Non-
Conformances When Occur and Facilitate Timely Solution.
• Participate In Weekly Quality Review Meeting.
• Coordinate With QC Clients Representative Regarding Inspection Activities to Verify Compliance With Drawings,
Specifications, and Quality System Procedure Requirements. Supervising Hydrostatic Test & Pneumatic Testing
of Process Piping and Utilities Piping As Per ASME Standards.
Project Involved At Present Organization (At Ramsis Engineering Co. W.L.L., Bahrain)
Client Project Description
AMA Supply of Colum & Reboiler – 1 No.
BANAGAS Fabrication of New Tube Bundle -205E-019
Fabrication & Supply of Glycol/Glycol Exchanger 203E-901
Fabrication & Supply of Tube Bundle 205E-053 and 205E-054
New Bundle for Fin Fan – 1 No.
BAPCO Replacement of Sulphur Condenser 66E6603
Supply of Reboiler Shell – 2 Nos.
Supply of High Pressure Tube Bundle – 5 Nos.
DODSAL Supply of pig launcher & receiver – 13 Nos.
JCG Pipe Shop Fabrication & Painting
Colum Assembly/Dress-up & Transport to CGP-III Site
Supply of Medium Drums – 8 Nos.
KNPC Supply of Heat Exchanger – 1 No.
Supply of Tube Bundle – 1 No.
PETROFAC Fabrication of pressure Vessel – 17 Nos.
SABIC Supply of Re-boiler – 1 No.
VIOLIA Supply of Silos, Ducts, Furnace, Spools, Structures
TATWEER Fabrication & Supply of 3 Phase Separator Skids – 4 Nos.
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Past Work
Experience
G-Tech Industrial Support Services Sep. 2011 – Feb. 2012
Inspection Engineer
Site: Larsen & Toubro (Hed)-Hazira, Gujarat.
Shri Krishna Engineers Sep. 2008 – Sep. 2011
Inspection Engineer
Site: Larsen & Toubro (Hed)-Hazira, Gujarat.
Dash Inspectorate (P) Ltd. Baroda July 2007 – Sep. 2008
Inspection Engineer
Site: NPCIL-Narora (U.P.), L&T-Hazira, Iocl-Baroda, Essar-Hazira.
Key Roles & Responsibilities At Previous Organization (At G-Tech & Shri Krishna Engineers)
• Inspection & Review of All Incoming Material Received At Site & Verify The Material Test Certificates In
Accordance With TDC (Technical Delivery Condition) & Project Requirements.
• Fit Up Inspection, Alignment Inspection & Ensure Correct Electrodes Are Used During Welding As Per Approved
WPS.
• Carried Out Visual Inspection Before, During & After Welding Process.
• Monitoring of Preheat & Inter-Pass Temperature Before & During Welding Process.
• Monitoring of Distortion Control, Welding Sequences & Internal Cleaning.
• Monitoring of Filler Wire, Electrode, Fluxes & Shielding Gases Handling & Storage.
• Ensure/Review Repair Welding Procedure, Re-Inspect With Visual & NDT Inspection After Repairing.
• Coordination with NDT Methods (RT, UT, PT, MT) As Per Client Approved NDT Procedure/Technique, Evolution
of Radiography Film & Review of All NDT Reports.
• Coordinate With Third Party Inspector & Client Representatives.
• Supervision of All Mechanical Testing, Hydro/Pressure Testing, Pneumatic Testing.
• Final Reports Preparations & Final Checking of Project Dossier & Submission To Client.
Project Involved At Previous Organization (At G-Tech & Shri Krishna Engineers)
• Petrobras, Brazil
- Coke Drum
- Hydro-Treating Reactor
• Indian Oil Corporation Limited
- Coke Drum
• Mangalore Refinery & Petrochemicals Limited
- Reactor Overhead Line
• Jindal Steel And Power Limited
- Coal Gasifier
- Primary Waste Heat Boiler
- Coal Lock
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Diploma in Mechanical,
TEB, Gujarat
First Class (Distinction)
AUTO-CAD - 2D Drafting
March-2007
Dash Inspectorate (P) Ltd.
Inspection Engineer
1.2 Years
Shri Krishna Engineers &
G-Tech Industrial Support Services
Inspection Engineer
3.4 Years
CSWIP 3.1
Welding Inspector Certification
December-2011
Ramsis Engineering Co. W.L.L., Bahrain
QA/QC Engineer
5 Years
B-Gas Grade 2
Painting Inspector Certification
April-2016
ISO 9001:2008 Internal QMS Auditor
November-2012
ISO 9001 Lead Auditor
October-2015
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Education Diploma In Mechanical November 2007
Technical Education Board, Gujarat.
First Class (Distinction)
Professional
Certification
Welding Inspector – CSWIP 3.1 (Certif. No. 60556) December 2011
Painting Inspector – BGAS Level II (Certif. No. 60556) April 2016
ISO 9001:2008 Internal QMS Auditor November 2012
ISO 9001 Lead Auditor October 2015
AUTO-CAD – 2D Drafting March 2007
Personal Details Full Name NehalKumar Arunbhai Deputy
Date of Birth July 03, 1987
Gender Male
Marital Status Married
Nationality INDIAN
Native Place Surat, Gujarat
Language Abilities English, Gujarati, Hindi (Speak, Read, Write)
Present Address Flat 1, Building 1447, Road 535, Riffa 905, Kingdom of Bahrain.
Permanent Address B/404, Kancheshwer apartment, Near lake-view garden,
Piplod, Surat-395007, Gujarat, India.
Passport No. H0393808
Driving License Yes – Issued in Bahrain
Visa Status Valid Working Visa in Bahrain
Declaration I hereby declare that the above said particulars are true to the best of my knowledge and
belief.
Place : Bahrain
Date : 19 / 11 / 2016
Nehal Deputy