CRACKING OF PETROLEUM
THERMAL AND CATALYTIC CRACKING
BY
S.M.NASIM ROKON (1311026)
MIRZA ANAM SHAWON (1311042)
AHMED SHAFIQ KOWSHIK (1311049)
REACTIONS
TYPES
NECESSITY
INTRODUCTION
INFLUENTIAL
PARAMETERS
TCC PROCESS
FCC PROCESS
TOPICS TO BE COVERED
CONCLUSION
Introduction
Higher boiling
hydrocarbon
Lower boiling
hydrocarbon
High T and P
Feed
Gasoline,
olefin, naptha,
coke
Endothermic reaction
Cracking plant
Distillation column Catalytic cracking plant
Necessity
Insufficient
gasoline
production
Coke and olefin
production
01
04
Reduction of
viscosity
03
Required high octane
number
02
Types of
cracking
Thermal
cracking
Catalytic cracking
T and P
Feed
Product
Catalyst
T and P
Feed
Product
Catalyst
450-750C
1-70atm
Gas oil, fuel oil, atm or
vacuum residue
Petrol, gas, coke
No
350-650C
1-15atm
Kerosene, fuel oil, gas oil
Petrol, diesel, coke
Pt, Ni, Fe, Cr, silica-
alumina
Types of
thermal
cracking
01
Low T high P
process
02
High T high P
process
Low P high T
process
03
Pyrolysis and
visbreaking
04
Pyrolysis
Mild thermal
cracking
High T low P
process
Feed raw crude
oil, kerosene,
natural gasoline
Unsaturated
Product i.e.
ethylene
Visbreaking
Reduce viscosity
Greater coking
tendency
Feed residue
from
atmospheric
distillation
Product with
lower viscosity
Reaction
01 02 03 04 05
Decomposition
and
destructive
condensation
Hydrogenation Dehydrogenation Polymerization Cyclisation
Influential parameters
01 02 03 04
Temperature Residence time Pressure Depth
Catalytic
cracking
process
Houdrys’s fixed
bed process
01
TCC moving bed process02
FCC process 03
Two stage FCC
process
04
TCC moving bed process
Furnace
Reactor
510C
Regenerator
550C
Cooler
Catalyst
hopper
Feed
Blower
Air
F
R
A
C
T
I
O
N
A
T
O
R
Light gas oil
Heavy gas oil
FCC process
Reactor
540℃
Regenerator
620℃
Feed
Air
F
R
A
C
T
I
O
N
A
T
O
R
Light gas oil
Heavy gas oil
Flue gas
Spent
catalystSpent catalyst
+ Air
Regenerated
catalyst
TCC and FCC plant
TCC FCC
Desirable properties of catalyst
Reactivity
PorositySelectivity
Hard and
strong
Surface
area
Regenerability
Conclusion
01 Effective
02 Economic
Thanks

Cracking of petroleum