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Construction and designing of feed mill
- 1. Prepared by ; Dr. Ejaz Hussain DVM (2010-2015) Islamia University Bahawapur. ejazzain786@gmail.com
- 3. PREPLANNING Geometric boundary or location SWOT Analysis Costumers profile Competitors’ activity Raw material Workforce Infrastructure (power, water, roads) Economic feasibility
- 4. FEED MILL TECHNOLOGY Nutritionist An enginee r • Electrical • Electronic • Mechanical • Boiler • Aid engineer in plant layout • Workforce • Control cost of electrical energy and steam • Decide processing parameter
- 6. Labor rooms s c a l e Vehicle space Worksho p 3 Offices (12×12ft) Laboratory Road Boiler Monitoring room (5×3ft) Boile r Warehous e Siloe s Gate 1 5*15 ft Gate2 Essentials of feed mill Facilities arrangementReceiving unit
- 7. ESSENTIALS OF FEED MILL 1. Fenced land 2. Building for warehouse 3. Building for plant and receiving unit 4. Building for laboratory and workshop 5. Housing facilities and canteen for workforce 6. Weigh scale and security unit 7. Building for broiler, generator 8. Plant and machinery
- 9. STAINLESS STEEL SILO CONSTRUCTION Silo = 12 Area = 250 ft Foundation Having 10 ft Dia filled with sand
- 10. STAINLESS STEEL SILOS CONSTRUCTION Height of silo 52 ft. with roof 70 ft Inner Diameter of silo 48 ft Distance between two silos is 5 ft Each silo is made up of 21 steel sheets
- 11. STAINLESS STEEL SILOS CONSTRUCTION Each steel sheet having length 2.5 ft Each having weight 133 tons. Weight of each silo is 2800 tons. Each sheet of silo having 100 to 120 tons storage capacity.
- 12. STAINLESS STEEL SILOS CONSTRUCTION Having capacity 2200 tons to 2500 tons. Each silo fitted with two fans which remove excessive heat from silo. Two sensors are also fitted which indicate over limit of grains and lower limit of grains
- 13. ADVANTAGE OF STAINLESS STEEL SILO Portability Less maintenance Resistant to climatic variations Defect free Long working life Short construction period
- 14. WAREHOUSE Length 275 ft Width 250 ft Height 30 ft 11 gates and 16 windows Total Capacity 50-60 thousand bags
- 15. WAREHOUSE Floor 2 feet above the ground 36000 sqft old and 36000 sqft new. Total 72000 sqft. Total 24 shells Each shell capacity is 500 bags. Total capacity: 12000 bags Ventilation: 8 feet length, 3 feet height
- 16. WAREHOUSE Warehouse Dumps These are 12 dumps present in godown each 4 ft. deep Conyers Three in numbers Lengths of these conyers are 260, 100 and 40 ft. respectively
- 17. WAREHOUSE DUMPS
- 18. CONVEYERS Two conyers C1 and C2 under the above two dumps A and B. 5HP (Horse Power) moter attached. Length of each conyer 30ft. and depth 6 ft. Transfer material from A& B dumps to elevators E1 and E2.
- 19. ELEVATORS Transfer material vertically in the upward direction Two elevators E1 and E2 40 tons/ hours capacity Bucket elevators. Bucket to bucket distance 9 inches. 6 inches height and width of each bucket is10 inches
- 21. MAIN TOWER: Foundation: 15ft Basement: elevator boot, molasses tank windows on each floor for ventilation
- 25. 4TH FLOOR: Screener bin tops (piper) Distributer Screens hammer
- 26. 5TH FLOOR: Receiving Conveyer, Two Fans, 12 Premix Bins (Micro Bins), Molasses Tank, 16 Main Bins For Grinding 3 Tons Capacity.
- 28. 7TH FLOOR: Water Tank Heads of Bins