1. Non-corrosive products for the Power market

2. • Headquarter in NL, founded in 1952.
• Worldwide presence, production
facilities and sales all over the world.
• More than 700 employees in 16
Production Locations with approx.
80.000 m² size in 13 countries.
• Approx. 1.500.000 hours production
capacity per year.
• Capability of 200.000 h/a to do
Installation projects.
• 15 stationary and 5 onsite winding
machines.
Introduction

3. Characteristics of FRP
• Little to no maintenance is required
• A long product life span, up to 50 years
• High-performance insulation
• Abrasion and corrosion resistant
• Lightweight (1.8 g/cm3)
• High Chemical Resistance
• Delivery time
• GRP replaces expensive alloys like Hastelloy, Super Duplex, Ni, as well
as steel rubber lined components.
• Able to work with temperature limits of approximately – 50°C to 125°C

4. Fire retardance
• Fire retardant resins are tested according the ASTM E 84 (Steiner tunnel test) and
have class 1 flame rating of 25 or less.
• Normal FRP is classified as : DIN 4102 B2 and ASTM E84 class 2
• Bigger wall thickness and 9 x higher heat transfer factor means that the liquid will
not heat up as fast in a steel tank and it will take much more time that the liquid
will start to boil. Boiling liquid is a major problem during an inferno.
• Because of the thicker wall and higher safety
factor (7-10 in case of FRP and 1,5 -2 to steel)
a FRP tank will stay longer.
• The mechanical properties of steel reduces
fast above the 260 °C. ( SS -40% at 260 °C).
The tank will have a uncontrolled collapse.

5. What to store
Fiberglass Components are corrosion and
chemical resistant, so that you can store
different types of (aggressive) fluids such
as:
- Flue gases
- Lime slurry
- Water
- Caustic Solutions
- Hydrochloric Acid
- Sulphur Acid
- Phosphoric Acid
- Acid solutions
- Other Acids
- Brines
- Salt solutions
- Chlorides
- Caustic Liquides
- Fuels
- Fertilizers
- Starch solutions
- Vegetable oils

6. SERVICES
• Design
• Engineering
• Production
• Field fabrication & installation
• Installation
– Heavy lifting
– Scaffolding
– Lifting with jacking systems
6

7. 7
DESIGN / ENGINEERING

8. 8
Crane study for caterpillar
crane CC 2800
1. Installation of crane and position
2. Applied lifting utilities
3. Lifting and guiding process of the clean gas
duct/ Fix point saddle
The largest caterpillar crane ever used in the
build-up of a cooling tower
DESIGN / ENGINEERING

9. • Chimney Liner
• Chimneys
• Ducts
• Storage tanks
• Absorber
• Spray headers
• Recirculation pipes
• Process piping
• Cooling water pipes
PRODUCTS
9

10. CHIMNEY LINER
• Engineering and Design
• Production of the single cans (Cylinder
of 6m lenght) with state of the art onsite
winding equipment.
• Assembly of elbows.
• Transport of the cans and elbows to the
chimney.
• Lifting of cans up to the level of the
chimney opening.
• Lifting up to the discharge on top of the
chimney with lifting jack systems piece
by piece.
• Lamination of the connections between
the single cans.
10

11. CHIMNEYS
• Engineering and Design
• Production of the single cans (Cylinder
of 6m lenght) with state of the art onsite
winding equipment.
• Assembly of manageable straight spools
of 18 – 24 m if installation from top
down.
• Transport of the cans or manageable
straight spools of 18 – 24 m to the place
of the installation.
• Lifting of cans or manageable straight
spools.
• Lamination of the connections between
the single cans.
11

12. DUCTS
• Engineering and Design
• Production of the single cans (Cylinder
of 6 – 9 m lenght) with state of the art
onsite winding equipment.
• Assembly of elbows and manageable
straight spools of 18 – 24 m.
• Transport of the spools and elbows to
the place of the installation.
• Lifting of the spools and elbows to final
position.
• Lamination of the connections between
the single cans.
12

13. STORAGE TANKS
• Engineering and Design
• Production in shop as long as the
diameter is < 6,0 m
• Production of the single cans (Cylinder
of 6 m lenght) with state of the art onsite
winding equipment when diameter is
> 6 – 30 m.
• Transport of the spools to the place of
the installation.
• Lifting of the spools and elbows to final
position.
• Lamination of the connections between
the single cans.
13

14. ABSORBER
• Engineering and Design
• Production in shop as long as the
diameter is < 6,0 m
• Production of the single cans (Cylinder
of 6 m lenght) with state of the art onsite
winding equipment when diameter is
> 6 – 30 m.
• Transport of the spools to the place of
the installation.
• Lifting of the spools and elbows to final
position.
• Lamination of the connections between
the single cans.
14

15. SPRAY HEADERS / PIPING
• Engineering and Design
• Production in one of our shops
• Transport of the spools to site.
• Lifting of the spools to the final position.
• Lamination of the connections between the
spools.
15

16. PRODUCTION

17. PRODUCTION
Variable mould
 Step-less variation of mould diameter
- 1 mould for 4 – 7,5 m
- 1 mould for 7 – 12,5 m
- 1 mould for 12 – 21 m
 Mould diameter can be changed within a day
 No (new) mould investment for each product
 Economical advantage for projects that require a wide
variety of (large diameter) products i.e. tanks

18. ASSEMBLY

19. ASSEMBLY

20. TRANSPORT

21. ERECTION IN CHIMNEY

22. HEAVY LIFTING

23. • Project: IOS II / Kozienice
• Diameter: 10,1 m H=120m
REFERENCES

24. • Alstom Power – ESKOM Kusile Power Plant (South Africa)
• 6 x duct with D=8.9m, L=250 m
REFERENCES

25. • Babcock-Noell – Turow (PL)
• 3x chimney liner and ducts with
D = 5.3 m, L = appr. 700 m
REFERENCES

26. • Israel Electric Company
• 4x chimney liner with D = 7.0 m, H = 250 m
REFERENCES

27. • Mitsubishi Hitachi Power Systems Europe GmbH –
Kozienice (Poland)
• Sprayheaders and recirculation piping
REFERENCES

28. Power Plant Neurath BoA 2/3
Clean gas duct Absorber to cooling tower
(2 lines)
- Diameter 10,0 m / Length 150m + 30m Elbow
- Turnkey incl. Engineering, Prefabrication,
Transport, Lifting, Installation, Supervision and
Quality control.
- Horizontal on site winding machine.
- Project scope M€ 20
REFERENCES

29. REFERENCES
• Eemshaven & Rotterdam (the Netherlands)
• 2 Chimney liner 7 x 120 meter