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"Sales & Operations Planning (S&OP)
for the management of SC capacity”
Milano
19 Febbraio 2015
Stefano Tornaghi
Vice President Engineered Valves
Fabrizio Albino Russo
Director Sourcing and Supply Chain
CIRCOR Pibiviesse
CIRCOR Group
2	
  
CIRCOR Aerospace & Defense
Highly engineered system, subsystem
CIRCOR Energy
Customer focused, highly engineered solutions for the world's
most demanding energy applications
Engineering Customer Focused Solutions that Enable the Complex
Growth of the World’s Infrastructure.
Sales & Manufacturing Facilities: United States, Canada, Brazil,
Italy, Germany, France, England, Netherlands, China, India and
Morocco
New York Stock Exchange (NYSE): CIR Employees: 3000+
CIRCOR Engineered Valves Division- Pibiviesse
Ø  MAIN BUILDING
12,500 m2
8m height
Lifting capacity -10 tons/K
Ø  LARGE BORE BUILDING
3,576 m2
12,50 m. height
Lifting capacity: 40 ton
Ø  PACKING AND OFFICES
1,193 m2
3	
  
REVENUES 2014: 92 M€
Employees: 220
5000 valves/year
Engineered Valves for the Oil&Gas Industry
Main Customers
5	
  
Assembly and Test department
6	
  
7	
  
Planning Team Organization- APICS
Planning	
  horizon	
  :12	
  months	
  
Time	
  buckets:	
  months	
  
Planning	
  horizon:	
  3	
  months	
  
Time	
  buckets:	
  weeks	
  
Planning	
  horizon	
  2	
  weeks	
  Time	
  
buckets:	
  days	
  
S&OP manager
MPS manager
S&OP mMRP
Teamanager
PAC manager
Planning with 2 noise sources
8	
  
ENGINEERING	
  
SUPPLY	
  
CHAIN	
  
INSPECTION	
  
ASSEMBLY	
  
TESTING	
  
SHIPPING	
  
CUSTOMER	
   END	
  USER	
  
PLANNING	
  Dept.	
  
PROJECT	
  MANAGEMENT	
  OFFICE	
  
Change of scope
Change of schedule
Change of specs
Hold for inspection
Uneven load
Overload
Poor forecast/planning
Quality issues
Late submittal of docs
Planning «mission impossible»
-  Poor On Time Delivery
-  Low efficiency
-  High cost for expediting
-  Poor forecast
LEAD	
  TIME	
  20-­‐52	
  weeks	
  
S&OP- Supply Chain Planning Improvement
9	
  
ENGINEERING	
  
SUPPLY	
  
CHAIN	
  
INSPECTION	
  
ASSEMBLY	
  
TESTING	
  
SHIPPING	
  
CUSTOMER	
   END	
  USER	
  
PLANNING	
  Dept.	
  
PROJECT	
  MANAGEMENT	
  OFFICE	
  
Direct
planning and
control
Indirect Capacity
Control Improved/
Early
communication
Close monitoring-
Low control
Goal: reduce and control the noise coming from SUPPLY CHAIN in the
early stage of the project
S&OP
§  Schedule of the meeting fixed (every month at 3 p.m. of the second Friday)
§  Attendees:
–  Sales Director
–  SC Director
–  Finance Director
–  Engineering Director
–  Planning/Production Manager
–  Project manager
–  S&OP manager
–  Controller
§  Output: S&O Plan + Forecast + Action plan
10	
  
11	
  
Sales & Operations Planning
Backlog	
  analisys-­‐	
  Delivery	
  plan	
  of	
  	
  
prospect	
  new	
  orders	
  
Crossing	
  of	
  PorducTon	
  Plan	
  with	
  
requested	
  Delivery	
  in	
  the	
  P.O.–	
  
Balancing	
  of	
  the	
  workload	
  
12	
  
Sales & Operations Planning
Backlog	
  analisys	
  to	
  idenTfy	
  and	
  
remove	
  potenTal	
  boZleneck	
  
(capacity/mix)	
  
13	
  
SI&OP	
  
GE.CO	
  
PLAYBOOK	
  
SUPPLIERS	
  
BOOKINGS	
  
SUPPLIERS	
  
WORKLOAD	
  
STATUS	
  
SUPPLIERS	
  
EXPEDITING	
  
PLAN	
  
SUPPLIERS	
  
POs	
  
SUPPLIERS	
  
PRESIDIUM	
  
PLAN	
  
MASTER	
  
PLANNING	
  
MRP	
  
From S&OP to POs
14	
  
Playbook
CLIENTE JOB
Tipo
JOB
ITEM JOB	
  Notes
HOLD
SIZE CLASS ENDS TYPE Q.TA'
BODY/BONNET/
CLOSURE
Material
BALL
Material
Raw	
  Material	
  
dimensions	
  
ITP	
  ready
Final	
  
drawing/BOM
Ready	
  in	
  
PBVS
PROSPECT	
  
SUPPLIER	
  
ESTIMATED	
  
LT	
  DAYS
ESTIMATED	
  
SAVING	
  in	
  
%
ESTIMATED	
  
SAVING	
  in	
  
Euro
PROSPECT	
  
SUPPLIER
ESTIMATED	
  
LT	
  DAYS
ESTIMAT
ED	
  
SAVING
PROSPECT	
  
SUPPLIER	
  
ESTIMATED	
  
LT	
  DAYS
ESTIMATED	
  
SAVING
PROSPECT	
  
SUPPLIER	
  
ESTIMATE
D	
  LT	
  DAYS
ESTIMATED	
  
SAVING
PROSPECT	
  
SUPPLIER	
  
ESTIMATE
D	
  LT	
  DAYS
ESTIMATED	
  
SAVING
CUSTOMER	
  1 130220 SO 1 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 12 300 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 5 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 6 300 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 6 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 6 300 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 8 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 6 150 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 9 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 16 300 RF T3 1CG3M F317 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 13 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 4 300 RF T1 1A105N A182-­‐F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 14 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 10x8 300 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 55 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 6x4 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 56 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 6x4 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 58 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 8x6 150 RF T3 1A216-­‐WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 59 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 4x3 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 60 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 61 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 62 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 63 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 64 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 65 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 66 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 67 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 68 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 69 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 70 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 71 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 72 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 73 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 74 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 75 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 76 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 77 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 78 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 79 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
CUSTOMER	
  1 130220 SO 80 Materials	
  from	
  West	
  Europe	
  countries	
  only	
  as	
  per	
  project	
  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD
ITALY 	
  EAST	
  EUROPE CHINA INDIA OTHERS
15	
  
€ %
CURRENTLY
INCHARGE
CURRENTLY
INCHARGE
CURRENTLY
INCHARGE
BOOKABLE
TOT(CURR.IN
CHARGE+
BOOKABLE)
CURRENTLY
INCHARGE
BOOKABLE
TOT(CURR.IN
CHARGE+
BOOKABLE)
CURRENTLY
INCHARGE
BOOKABLE
TOT(CURR.IN
CHARGE+
BOOKABLE)
CURRENTLY
INCHARGE
BOOKABLE
TOT(CURR.IN
CHARGE+
BOOKABLE)
CURRENTLY
INCHARGE
BOOKABLE
TOT(CURR.IN
CHARGE+
BOOKABLE)
CURRENTLY
INCHARGE
BOOKABLE
TOT(CURR.IN
CHARGE+
BOOKABLE)
1 FORNITORE 1 10.000 3.000 0 0 0 886 886 3.391 3.391 0 0 1.542 1.542 0 0 0 0
2 FORNITORE 2 25.000 10.000 0 0 685 685 0 0 0 0 3.736 3.736 0 0 0 0
3 FORNITORE 3
X
X
X
X
X
25.000 10.000 0 300 300 9.546 9.546 7.013 7.013 617 617 14.137 14.137 0 0 0 0
4 FORNITORE 4
X
X
420.000 80.000 0 4.888 4.888 5.967 5.967 1.435 1.435 114 114 88 88 0 0 0 0
5 FORNITORE 5
X
50.000 10.000 0 120 120 211 211 21 21 475 475 21 21 0 0 0 0
6 FORNITORE 6
X
X
X
250.000 80.000 0 0 0 0 0 0 0 0 0 0
7 FORNITORE 7
X
X
X
X 85.000 40.000 0 33.456 33.456 9.875 9.875 7.030 7.030 6.930 6.930 750 750 1.250 1.250 0 0
8 FORNITORE 8
X
X
X
100.000 40.000 0 2.808 2.808 2.166 2.166 3.848 3.848 260 260 9.870 9.870 530 530 0 0
9 FORNITORE 9
X
X
X
X
250.000 40.000 0 0 0 700 700 0 0 0 0 0 0 0 0 0 0
10 FORNITORE 10
X
30.000 5.000 0 1.542 1.542 0 0 0 0 0 0 0 0 0 0 0 0
11 FORNITORE 11 30.000 4.000 0 0 0 0 880 880 0 0 0 0 0 0 0 0
12 FORNITORE 12
X
200.000 40.000 0 780 780 0 0 0 0 0 0 0 0 0 0 0 0
13 FORNITORE 13
X
X
X
X
100.000 30.000 0 132 132 6.320 6.320 2.176 2.176 2.346 2.346 4.637 4.637 75 75 0 0
14 FORNITORE 14
X
X
X
X
400.000 80.000 0 10.285 10.285 2.770 2.770 19.550 19.550 25.140 25.140 11.605 11.605 6.750 6.750 0 0
15 FORNITORE 15
X
X
40.000 10.000 0 3.466 3.466 4.343 4.343 11.310 11.310 1.753 1.753 3.175 3.175 1.233 1.233 0 0
16 FORNITORE 16
X
X
50.000 10.000 0 140 140 160 160 700 700 0 0 0 0 0 0 0 0
17 FORNITORE 17
X
X
X
X
X
30.000 10.000 0 1.930 1.930 7.255 7.255 4.285 4.285 12.600 12.600 3.950 3.950 0 0 0 0
18 FORNITORE 18
X
X
375.000 40.000 0 11.275 11.275 20.776 30.000 50.776 39.063 -19.865 19.198 10.502 10.502 2.650 2.650 0 0 0 0
19 FORNITORE 19
X
X
300.000 50.000 0 3.644 3.644 22.211 22.211 8.611 612 9.223 0 0 17.000 17.000 0 0 0 0
20 FORNITORE 20
X
X
X
100.000 20.000 0 0 0 0 0 0 885 885 0 0 0 0 0 0 0 0
21 FORNITORE 21
X
50.000 10.000 0 480 480 723 723 0 1.090 1.090 0 0 0 0 0 0 0 0
22 FORNITORE 22
X
X
X
30.000 5.000 0 78 78 1.367 1.367 344 100 444 2.908 2.908 0 0 0 0 0 0
23 FORNITORE 23 50.000 10.000 0 0 0 0 0 -19.865 -19.865 0 0 0 0 0 0 0 0
24 FORNITORE 24 25.000 10.000 0 0 0 0 0 612 612 0 0 0 0 0 0 0 0
25 FORNITORE 25
X
X
150.000 40.000 0 0 0 650 650 728 885 1.613 0 0 0 0 0 0 0 0
26 FORNITORE 26
X
X
X
150.000 40.000 0 8.475 8.475 5.254 5.254 2.853 1.090 3.943 0 0 0 0 2.853 2.853 0 0
27 FORNITORE 27
X
X
X
X
X
40.000 18.000 0 0 0 0 15.000 15.000 14.389 612 15.001 0 0 23.760 23.760 0 0 0 0
28 FORNITORE 28
X
X
X
X
X
X
75.000 20.000 0 10.471 10.471 6.355 20.000 26.355 22.205 885 23.090 270 270 6.100 6.100 540 540 0 0
29 FORNITORE 29
X
X
X
X
X
300.000 50.000 0 0 0 15.000 15.000 15.000 612 15.612 3.794 3.794 6.300 6.300 0 0 0 0
30 FORNITORE 30
X
X
150.000 30.000 0 8.550 8.550 46.173 -7.333 38.840 18.870 1.090 19.960 2.745 2.745 1.820 1.820 980 980 0 0
31 FORNITORE 31
X
X
200.000 30.000 0 95 95 0 0 0 1.090 1.090 0 0 0 0 0 0 0 0
32 FORNITORE 32
X
X
X
300.000 50.000 0 0 0 12.100 7.900 20.000 6.900 100 7.000 0 0 0 0 0 0 0 0
33 FORNITORE 33 50.000 15.000 0 0 1.403 1.403 705 705 1.035 1.035 2.118 2.118 0 0 0 0
34 FORNITORE 34
X
190.000 40.000 0 4.500 4.500 6.510 6.510 7.000 7.000 3.360 3.360 0 0 1.650 1.650 0 0
35 FORNITORE 35
X
X
X
90.000 20.000 0 2.820 2.820 3.000 3.000 7.500 7.500 0 0 0 0 5.850 5.850 0 0
36 FORNITORE 36
X
X
15.000 5.000 0 0 0 391 391 426 426 47 47 361 361 0 0 0 0
37 FORNITORE 37
X
X
X
170.000 30.000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
38 FORNITORE 38
X
X
X
X
X
250.000 50.000 0 1.580 1.580 14.446 14.446 3.590 3.590 840 840 20.332 20.332 0 0 0 0
39 FORNITORE 39
X
X
X
X
75.000 20.000 0 7 7 4.519 4.519 770 770 422 422 134 134 0 0 0 0
40 FORNITORE 40
X
X
140.000 40.000 0 0 0 950 950 1.360 1.360 2.800 2.800 0 0 0 0 0 0
41 FORNITORE 41
X
X
X
X
X
250.000 50.000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
42 FORNITORE 42
X
50.000 10.000 0 0 0 680 680 480 480 400 400 2.020 2.020 0 0 0 0
43 FORNITORE 43
X
X
50.000 10.000 0 0 0 4.174 4.174 689 689 13.330 13.330 0 0 0 0 0 0
44 FORNITORE 44
X
X
300.000 50.000 0 0 0 7.194 7.194 0 0 5.550 5.550 0 0 0 0 0 0
45 FORNITORE 45
X
X
300.000 50.000 0 50 50 0 0 0 0 0 0 0 0 0 0 0 0
46 FORNITORE 46
X
X
300.000 50.000 0 0 0 840 840 0 0 0 0 0 0 0 0 0 0
47 FORNITORE 47 500.000 80.000 0 0 0 0 0 0 0 0
May 20XX Jun. 20XX
BALL
BODY
BONNET
CLOSURES
GLANDPLATE
CAGECOATING
BALLCOATING
SEATSCOATING
Supplier
Dec.20YY
Jan.20XX
Feb. 20XX Mar. 20XX Apr. 20XX
SEATS
SupplierMonthly
Capacity
Jul. 20XX
STEM
Supplier's PBVS Available
Monthly Capacity
SUPPORTS
SPRINGRINGS
WELDING
Components
WELDOVERLAY
SupplierCode
Supplier Bookings & Load
16	
  
Capacity Options & Agreements
JOB 123456
SUPPLIERS MONTHLY	
  CAPACITY January February	
   March April	
   May
Supplier	
  1 100.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   979	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   41.865	
  	
  	
  	
  	
  	
  	
   12.621	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   180	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  2 90.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   88.300	
  	
  	
  	
  	
  	
  	
   49.221	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   17.110	
  	
  	
  	
  	
  	
  	
   68.464	
  	
  	
  	
  	
  	
  	
  
Supplier	
  3 10.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   27	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   22	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   8.324	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   4.531	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   197	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  4 90.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   84.307	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  5 150.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   14.052	
  	
  	
  	
  	
  	
  	
   24.246	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   39.236	
  	
  	
  	
  	
  	
  	
   57.288	
  	
  	
  	
  	
  	
  	
  
Supplier	
  6 70.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   680	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   19.650	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   45.722	
  	
  	
  	
  	
  	
  	
   7.833	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  7 60.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   418	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   6.086	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   48.373	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   26.383	
  	
  	
  	
  	
  	
  	
   8.589	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  8 5.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   860	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   258	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   18	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  9 300.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   57.338	
  	
  	
  	
  	
  	
  	
   108.936	
  	
  	
  	
  	
  	
  	
   23.646	
  	
  	
  	
  	
  	
  	
   59.152	
  	
  	
  	
  	
  	
  	
  
Supplier	
  10 450.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   24.866	
  	
  	
  	
  	
  	
  	
   71.513	
  	
  	
  	
  	
  	
  	
   102.828	
  	
  	
  	
  	
  	
  	
   9.081	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   234	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  11 100.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   45	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   38.781	
  	
  	
  	
  	
  	
  	
   5.534	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   12.767	
  	
  	
  	
  	
  	
  	
   31	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  12 60.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   628	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   56.864	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   3.840	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  13 5.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   50	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  14 2.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   329	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   447	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Supplier	
  15 50.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   6.806	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   35.697	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   24.799	
  	
  	
  	
  	
  	
  	
   2.938	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
TOTAL 1.542.000	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
   26.335	
  	
  	
  	
  	
  	
  	
   326.121	
  	
  	
  	
  	
   557.787	
  	
  	
  	
  	
  	
  	
   207.999	
  	
  	
  	
  	
   204.743	
  	
  	
  	
  	
  
Customer OTD
17	
  
2014 Demonstrated Lead Time
18
Demonstrated lead time goes below market standard, predominantly
depending on size and material
40
35
35
29
36"-72"
24"-35"
12"-23"
1/4"-11"
Lead Time (Weeks)
SizeRange(in.)
Competitors

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CIRCOR S&OP with Suppliers_ 19 feb_2015

  • 1. "Sales & Operations Planning (S&OP) for the management of SC capacity” Milano 19 Febbraio 2015 Stefano Tornaghi Vice President Engineered Valves Fabrizio Albino Russo Director Sourcing and Supply Chain CIRCOR Pibiviesse
  • 2. CIRCOR Group 2   CIRCOR Aerospace & Defense Highly engineered system, subsystem CIRCOR Energy Customer focused, highly engineered solutions for the world's most demanding energy applications Engineering Customer Focused Solutions that Enable the Complex Growth of the World’s Infrastructure. Sales & Manufacturing Facilities: United States, Canada, Brazil, Italy, Germany, France, England, Netherlands, China, India and Morocco New York Stock Exchange (NYSE): CIR Employees: 3000+
  • 3. CIRCOR Engineered Valves Division- Pibiviesse Ø  MAIN BUILDING 12,500 m2 8m height Lifting capacity -10 tons/K Ø  LARGE BORE BUILDING 3,576 m2 12,50 m. height Lifting capacity: 40 ton Ø  PACKING AND OFFICES 1,193 m2 3   REVENUES 2014: 92 M€ Employees: 220 5000 valves/year
  • 4. Engineered Valves for the Oil&Gas Industry
  • 6. Assembly and Test department 6  
  • 7. 7   Planning Team Organization- APICS Planning  horizon  :12  months   Time  buckets:  months   Planning  horizon:  3  months   Time  buckets:  weeks   Planning  horizon  2  weeks  Time   buckets:  days   S&OP manager MPS manager S&OP mMRP Teamanager PAC manager
  • 8. Planning with 2 noise sources 8   ENGINEERING   SUPPLY   CHAIN   INSPECTION   ASSEMBLY   TESTING   SHIPPING   CUSTOMER   END  USER   PLANNING  Dept.   PROJECT  MANAGEMENT  OFFICE   Change of scope Change of schedule Change of specs Hold for inspection Uneven load Overload Poor forecast/planning Quality issues Late submittal of docs Planning «mission impossible» -  Poor On Time Delivery -  Low efficiency -  High cost for expediting -  Poor forecast LEAD  TIME  20-­‐52  weeks  
  • 9. S&OP- Supply Chain Planning Improvement 9   ENGINEERING   SUPPLY   CHAIN   INSPECTION   ASSEMBLY   TESTING   SHIPPING   CUSTOMER   END  USER   PLANNING  Dept.   PROJECT  MANAGEMENT  OFFICE   Direct planning and control Indirect Capacity Control Improved/ Early communication Close monitoring- Low control Goal: reduce and control the noise coming from SUPPLY CHAIN in the early stage of the project
  • 10. S&OP §  Schedule of the meeting fixed (every month at 3 p.m. of the second Friday) §  Attendees: –  Sales Director –  SC Director –  Finance Director –  Engineering Director –  Planning/Production Manager –  Project manager –  S&OP manager –  Controller §  Output: S&O Plan + Forecast + Action plan 10  
  • 11. 11   Sales & Operations Planning Backlog  analisys-­‐  Delivery  plan  of     prospect  new  orders   Crossing  of  PorducTon  Plan  with   requested  Delivery  in  the  P.O.–   Balancing  of  the  workload  
  • 12. 12   Sales & Operations Planning Backlog  analisys  to  idenTfy  and   remove  potenTal  boZleneck   (capacity/mix)  
  • 13. 13   SI&OP   GE.CO   PLAYBOOK   SUPPLIERS   BOOKINGS   SUPPLIERS   WORKLOAD   STATUS   SUPPLIERS   EXPEDITING   PLAN   SUPPLIERS   POs   SUPPLIERS   PRESIDIUM   PLAN   MASTER   PLANNING   MRP   From S&OP to POs
  • 14. 14   Playbook CLIENTE JOB Tipo JOB ITEM JOB  Notes HOLD SIZE CLASS ENDS TYPE Q.TA' BODY/BONNET/ CLOSURE Material BALL Material Raw  Material   dimensions   ITP  ready Final   drawing/BOM Ready  in   PBVS PROSPECT   SUPPLIER   ESTIMATED   LT  DAYS ESTIMATED   SAVING  in   % ESTIMATED   SAVING  in   Euro PROSPECT   SUPPLIER ESTIMATED   LT  DAYS ESTIMAT ED   SAVING PROSPECT   SUPPLIER   ESTIMATED   LT  DAYS ESTIMATED   SAVING PROSPECT   SUPPLIER   ESTIMATE D  LT  DAYS ESTIMATED   SAVING PROSPECT   SUPPLIER   ESTIMATE D  LT  DAYS ESTIMATED   SAVING CUSTOMER  1 130220 SO 1 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 12 300 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 5 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 6 300 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 6 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 6 300 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 8 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 6 150 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 9 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 16 300 RF T3 1CG3M F317 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 13 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 4 300 RF T1 1A105N A182-­‐F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 14 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 10x8 300 RF T3 1WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 55 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 6x4 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 56 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 6x4 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 58 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 8x6 150 RF T3 1A216-­‐WCB A351-­‐CF8M HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 59 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 4x3 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 60 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 61 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 62 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 63 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 64 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 65 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 66 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 67 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 68 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 69 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 70 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 71 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 72 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 73 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 74 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 75 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 76 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 77 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 78 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 79 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD CUSTOMER  1 130220 SO 80 Materials  from  West  Europe  countries  only  as  per  project  requiremts. H 2x1-­‐1/2 150 RF T1 1A105N F316 HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD HOLD ITALY  EAST  EUROPE CHINA INDIA OTHERS
  • 15. 15   € % CURRENTLY INCHARGE CURRENTLY INCHARGE CURRENTLY INCHARGE BOOKABLE TOT(CURR.IN CHARGE+ BOOKABLE) CURRENTLY INCHARGE BOOKABLE TOT(CURR.IN CHARGE+ BOOKABLE) CURRENTLY INCHARGE BOOKABLE TOT(CURR.IN CHARGE+ BOOKABLE) CURRENTLY INCHARGE BOOKABLE TOT(CURR.IN CHARGE+ BOOKABLE) CURRENTLY INCHARGE BOOKABLE TOT(CURR.IN CHARGE+ BOOKABLE) CURRENTLY INCHARGE BOOKABLE TOT(CURR.IN CHARGE+ BOOKABLE) 1 FORNITORE 1 10.000 3.000 0 0 0 886 886 3.391 3.391 0 0 1.542 1.542 0 0 0 0 2 FORNITORE 2 25.000 10.000 0 0 685 685 0 0 0 0 3.736 3.736 0 0 0 0 3 FORNITORE 3 X X X X X 25.000 10.000 0 300 300 9.546 9.546 7.013 7.013 617 617 14.137 14.137 0 0 0 0 4 FORNITORE 4 X X 420.000 80.000 0 4.888 4.888 5.967 5.967 1.435 1.435 114 114 88 88 0 0 0 0 5 FORNITORE 5 X 50.000 10.000 0 120 120 211 211 21 21 475 475 21 21 0 0 0 0 6 FORNITORE 6 X X X 250.000 80.000 0 0 0 0 0 0 0 0 0 0 7 FORNITORE 7 X X X X 85.000 40.000 0 33.456 33.456 9.875 9.875 7.030 7.030 6.930 6.930 750 750 1.250 1.250 0 0 8 FORNITORE 8 X X X 100.000 40.000 0 2.808 2.808 2.166 2.166 3.848 3.848 260 260 9.870 9.870 530 530 0 0 9 FORNITORE 9 X X X X 250.000 40.000 0 0 0 700 700 0 0 0 0 0 0 0 0 0 0 10 FORNITORE 10 X 30.000 5.000 0 1.542 1.542 0 0 0 0 0 0 0 0 0 0 0 0 11 FORNITORE 11 30.000 4.000 0 0 0 0 880 880 0 0 0 0 0 0 0 0 12 FORNITORE 12 X 200.000 40.000 0 780 780 0 0 0 0 0 0 0 0 0 0 0 0 13 FORNITORE 13 X X X X 100.000 30.000 0 132 132 6.320 6.320 2.176 2.176 2.346 2.346 4.637 4.637 75 75 0 0 14 FORNITORE 14 X X X X 400.000 80.000 0 10.285 10.285 2.770 2.770 19.550 19.550 25.140 25.140 11.605 11.605 6.750 6.750 0 0 15 FORNITORE 15 X X 40.000 10.000 0 3.466 3.466 4.343 4.343 11.310 11.310 1.753 1.753 3.175 3.175 1.233 1.233 0 0 16 FORNITORE 16 X X 50.000 10.000 0 140 140 160 160 700 700 0 0 0 0 0 0 0 0 17 FORNITORE 17 X X X X X 30.000 10.000 0 1.930 1.930 7.255 7.255 4.285 4.285 12.600 12.600 3.950 3.950 0 0 0 0 18 FORNITORE 18 X X 375.000 40.000 0 11.275 11.275 20.776 30.000 50.776 39.063 -19.865 19.198 10.502 10.502 2.650 2.650 0 0 0 0 19 FORNITORE 19 X X 300.000 50.000 0 3.644 3.644 22.211 22.211 8.611 612 9.223 0 0 17.000 17.000 0 0 0 0 20 FORNITORE 20 X X X 100.000 20.000 0 0 0 0 0 0 885 885 0 0 0 0 0 0 0 0 21 FORNITORE 21 X 50.000 10.000 0 480 480 723 723 0 1.090 1.090 0 0 0 0 0 0 0 0 22 FORNITORE 22 X X X 30.000 5.000 0 78 78 1.367 1.367 344 100 444 2.908 2.908 0 0 0 0 0 0 23 FORNITORE 23 50.000 10.000 0 0 0 0 0 -19.865 -19.865 0 0 0 0 0 0 0 0 24 FORNITORE 24 25.000 10.000 0 0 0 0 0 612 612 0 0 0 0 0 0 0 0 25 FORNITORE 25 X X 150.000 40.000 0 0 0 650 650 728 885 1.613 0 0 0 0 0 0 0 0 26 FORNITORE 26 X X X 150.000 40.000 0 8.475 8.475 5.254 5.254 2.853 1.090 3.943 0 0 0 0 2.853 2.853 0 0 27 FORNITORE 27 X X X X X 40.000 18.000 0 0 0 0 15.000 15.000 14.389 612 15.001 0 0 23.760 23.760 0 0 0 0 28 FORNITORE 28 X X X X X X 75.000 20.000 0 10.471 10.471 6.355 20.000 26.355 22.205 885 23.090 270 270 6.100 6.100 540 540 0 0 29 FORNITORE 29 X X X X X 300.000 50.000 0 0 0 15.000 15.000 15.000 612 15.612 3.794 3.794 6.300 6.300 0 0 0 0 30 FORNITORE 30 X X 150.000 30.000 0 8.550 8.550 46.173 -7.333 38.840 18.870 1.090 19.960 2.745 2.745 1.820 1.820 980 980 0 0 31 FORNITORE 31 X X 200.000 30.000 0 95 95 0 0 0 1.090 1.090 0 0 0 0 0 0 0 0 32 FORNITORE 32 X X X 300.000 50.000 0 0 0 12.100 7.900 20.000 6.900 100 7.000 0 0 0 0 0 0 0 0 33 FORNITORE 33 50.000 15.000 0 0 1.403 1.403 705 705 1.035 1.035 2.118 2.118 0 0 0 0 34 FORNITORE 34 X 190.000 40.000 0 4.500 4.500 6.510 6.510 7.000 7.000 3.360 3.360 0 0 1.650 1.650 0 0 35 FORNITORE 35 X X X 90.000 20.000 0 2.820 2.820 3.000 3.000 7.500 7.500 0 0 0 0 5.850 5.850 0 0 36 FORNITORE 36 X X 15.000 5.000 0 0 0 391 391 426 426 47 47 361 361 0 0 0 0 37 FORNITORE 37 X X X 170.000 30.000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 38 FORNITORE 38 X X X X X 250.000 50.000 0 1.580 1.580 14.446 14.446 3.590 3.590 840 840 20.332 20.332 0 0 0 0 39 FORNITORE 39 X X X X 75.000 20.000 0 7 7 4.519 4.519 770 770 422 422 134 134 0 0 0 0 40 FORNITORE 40 X X 140.000 40.000 0 0 0 950 950 1.360 1.360 2.800 2.800 0 0 0 0 0 0 41 FORNITORE 41 X X X X X 250.000 50.000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 42 FORNITORE 42 X 50.000 10.000 0 0 0 680 680 480 480 400 400 2.020 2.020 0 0 0 0 43 FORNITORE 43 X X 50.000 10.000 0 0 0 4.174 4.174 689 689 13.330 13.330 0 0 0 0 0 0 44 FORNITORE 44 X X 300.000 50.000 0 0 0 7.194 7.194 0 0 5.550 5.550 0 0 0 0 0 0 45 FORNITORE 45 X X 300.000 50.000 0 50 50 0 0 0 0 0 0 0 0 0 0 0 0 46 FORNITORE 46 X X 300.000 50.000 0 0 0 840 840 0 0 0 0 0 0 0 0 0 0 47 FORNITORE 47 500.000 80.000 0 0 0 0 0 0 0 0 May 20XX Jun. 20XX BALL BODY BONNET CLOSURES GLANDPLATE CAGECOATING BALLCOATING SEATSCOATING Supplier Dec.20YY Jan.20XX Feb. 20XX Mar. 20XX Apr. 20XX SEATS SupplierMonthly Capacity Jul. 20XX STEM Supplier's PBVS Available Monthly Capacity SUPPORTS SPRINGRINGS WELDING Components WELDOVERLAY SupplierCode Supplier Bookings & Load
  • 16. 16   Capacity Options & Agreements JOB 123456 SUPPLIERS MONTHLY  CAPACITY January February   March April   May Supplier  1 100.000                                                   979                           41.865               12.621                     180                           Supplier  2 90.000                                                       88.300               49.221                     17.110               68.464               Supplier  3 10.000                                                       27                                 22                                 8.324                         4.531                     197                           Supplier  4 90.000                                                       84.307                     Supplier  5 150.000                                                   14.052               24.246                     39.236               57.288               Supplier  6 70.000                                                       680                           19.650                     45.722               7.833                     Supplier  7 60.000                                                       418                           6.086                     48.373                     26.383               8.589                     Supplier  8 5.000                                                             860                                 258                           18                                 Supplier  9 300.000                                                   57.338               108.936               23.646               59.152               Supplier  10 450.000                                                   24.866               71.513               102.828               9.081                     234                           Supplier  11 100.000                                                   45                                 38.781               5.534                         12.767               31                                 Supplier  12 60.000                                                       628                           56.864                     3.840                     Supplier  13 5.000                                                             50                                 Supplier  14 2.000                                                             329                                 447                           Supplier  15 50.000                                                       6.806                     35.697                     24.799               2.938                     TOTAL 1.542.000                                           26.335               326.121           557.787               207.999           204.743          
  • 18. 2014 Demonstrated Lead Time 18 Demonstrated lead time goes below market standard, predominantly depending on size and material 40 35 35 29 36"-72" 24"-35" 12"-23" 1/4"-11" Lead Time (Weeks) SizeRange(in.) Competitors