Dingtong File 2010 Rev.E

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A brief introduction of company business scope and other information.

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Dingtong File 2010 Rev.E

  1. 1. 2010-11-1 1 Warmly Welcome! Address: New Industrial Area of Xian xi, Chang an Town, Dong guan, China. 523846 Tel: 0086-769-85377166-825 Fax: 0086-769-85377177 Contact: Chris Song / Oscar Zhong / Leo Wang Email: chris@dingtong.net.cn songyanmiao@hotmail.com Ding Tong Precision Metal Co. Ltd
  2. 2. 2010-11-1 2 2003. 4 ----Established Dong Guan Ding Tong Precision Metal Co., Ltd Total Investment: $ 4,000,000 Employee: 300 Workshop Area: 6500M2 2004. ---- Certified ISO 9001: 2000 2007. ---- Certified ISO 14001 2009. ---- Established 2nd plant in Henan Province 2010. ---- Set up sales offices in ShenZhen; HangZhou, ZhongShan Management concept: Pursuing excellence; Being brave in innovation; working professionally Company Milestone
  3. 3. 2010-11-1 3 Main Customers Herbing HaiGe Amphenol-TCS Molex China Xiamen Hualian Pulse China FCI Global New Concept Technology US Executool US Schaeffler US Burberg-Eicker German Samtec US
  4. 4. 2010-11-1 4 Design & build Precision stamping die Precision stamping production Design & build injection mold Precision Injection High precision Tooling Spare Parts Prototype (soft) mold & die Overmolding / insert molding Business scope
  5. 5. 2010-11-1 5 Engineering Mold designers: 6, The average experience is more than 6 years. Software: Pro-E & AutoCAD. Mainly specialized in design the mold in Computer connectors, Automotive connectors & Overmolding. Normally they can design 12 sets a month. Die designers: 5, The average experience is more than 6 years. Mainly specialized in design the stamping die in Lead frame, Computer terminals and Automotive terminals. Normally they can design 10 sets a month. Drawing engineers: 2, The average experience is more than 4 years. Technical engineers: 2, The average experience is more than 5 years. Tool maker: 80 High experienced tool maker: 30 (more than 10 years)
  6. 6. 2010-11-1 6 Precision stamping die We will continue to focus on Lead frame and Automotive terminals. And at present we have 10 press mainly to do the Lead frame production. The daily capacity is 2 million pcs. In the other hand, we already purchased Koyri press to do the production of high-precision Automotive terminals and other high-precision connectors. Included design, build, debug the below parts, we only use 7 weeks to give the good parts to our customer. Material: CuNiSi Y550 SPM: 400 1 out 1 Pitch: 7.5mm Part tolerance: +/-0.03mm Min
  7. 7. 2010-11-1 7 Stamping die This is a high precision stamping die in Lead Frame. Material: 42 alloy SPM: 400 1 out 1 Pitch: 15.24mm Tolerance: +/-0.02mm
  8. 8. 2010-11-1 8 Stamping Die High precision stamping die for Airmax The material is C5210-H03. Pitch: 14.00 The smallest punch: 0.25mm. The product tolerance: +/- .02mm SPM: 400-450
  9. 9. 2010-11-1 9 Precision Injection Mold We will also continue focus on building the injection mold in Computer connectors, Automotive connectors and etc.. At present, we have 9 injection machines to do the injection of Computer connectors and Automotive connectors for our global customers. The daily capacity is 200.000 pcs. Material: PBT+30%GF Cycle time: 21.8S Cavity: 4 Slide: 12 Tolerance: +/-0.1mm
  10. 10. 2010-11-1 10 Precision Injection Mold • This is a assemble parts used in Automotive. We design and build the stamping dies and molding tools as well as assembly. Customer is highly satisfied by the parts. • Mold information: HM120 • Material: PBT+30GF • Cycle time: 35S • Cavity: 2 • Slide: 4 • Tolerance: -0.05mm
  11. 11. 2010-11-1 11 Products
  12. 12. 2010-11-1 12 Products
  13. 13. 2010-11-1 13 Spare parts we also fabricate all kinds of spare parts in stamping die and injection mold, fixture tool, automatics, as well as lathe-made components. The typical tolerance is +/-.002mm. The monthly processing hour is around more than 30 thousand. Mold components
  14. 14. 2010-11-1 14 Spare parts Die components Profile Grinding and Wire cutting components
  15. 15. 2010-11-1 15 Spare parts Fixture components Ra >0.2
  16. 16. 2010-11-1 16 Spare parts CNC Machine mainly specialized in manufacturing electrode.
  17. 17. 2010-11-1 17 Prototype (soft) Die & Mold • As per customers’ requirements, we also build the prototype tool in Die, Mold and Overmolding. According to the class/level of the tool, we can deliver the good sample in 1~4 weeks include design, build and debug.
  18. 18. 2010-11-1 18 Overmolding We fabricate the overmolding in Automotive connectors and IC semiconductor areas. This is a new overmolding parts we are making for one of our German customers.
  19. 19. 2010-11-1 19 Tooling Equipment list (2 plants) 6+/-0.01mmPassion PD-350 5+/-0.002mmHyFair HF6184+/-0.002mmHyFair HF618 16+/-0.002mmHyFair HF61415+/-0.002mmHyFair HF614SG 1+/-0.02mmDK-77353+/-0.02mmDK-7735FC 1+/-0.001mmWaida 2550PG 3+/-0.003mmSodick AQL-3602+/-0.003mmCharmilles CUT-20WEDM 2+/-0.003mmSodick AQL-600D QTYPRECESIONMODELQTYPRECESIONMODEL 2+/-0.01mmDMG CTX-310CNC 2+/-0.03mmDATONG-M45+/-0.03mmDATONG-M4Milling M 2+/-0.002mmSodick CNC AD30LS 1+/-0.005mmAD Spark AF-1100 8+/-0.005mmCreator CJ-2356+/-0.005mmCreator CJ-235 S-EDM DingTong HenanDingTong DG
  20. 20. 2010-11-1 20 Production Equipment List (2 plants) 150AT-500 NDS 160JH21-60 1110JH21-110 330~60Koyri 180XingLi 2250RiShengOvermolding Press 1Plating 8Auto Assembly Machine 4100Shuenn SJ-100TC Molding Press 5100~160HuaChan HC-A120T QTYTonMODELQTYTonMODEL Stamping Press 180J21-80A 325DongTai 525~50Micron525~35Micron DingTong HenanDingTong DG Will be arrive in Dec. 2010 Confidential
  21. 21. 2010-11-1 21 Inspection Equipment List (2 plants) 3+/-0.003mmDC30009+/-0.003mmDC3000 1+/-0.001mmTrimos1+/-0.001mmTrimos 1HR Test 3+/-0.001mmNikon3+/-0.001mmNikon Height Gauge 1+/-0.001mmTesa 1On Procurement Smartscope Zip250 OGP 1HV-100HV Test 1+/-0.003mmWCPJ-3015ZProjector QTYPRECESIONMODELQTYPRECESIONMODEL 2+/-0.001mmVTM-1510Micro-Scope DingTong HenanDingTong DG
  22. 22. 2010-11-1 22 Workshop Surface Grinders – 40 sets EDM – 15 sets
  23. 23. 2010-11-1 23 Workshop WEDM- Charmilles (2) -Sodick (2) Brand new machines
  24. 24. 2010-11-1 24 Workshop Profile Grinders -Japan Waida
  25. 25. 2010-11-1 25 Certified ISO 9001: 2000 in 2004Certified ISO 9001: 2000 in 2004 Test Shop Quality Guidelines
  26. 26. 2010-11-1 26 Quality Garantee Measuring Equipment
  27. 27. 2010-11-1 27 Environment Management System Certified ISO 14001 in 2007 By TUV
  28. 28. 2010-11-1 28 Sales Amount (DongGuan plant) Yearly Sales (million USD) 1.5 2.5 4.5 6.5 8.5 9.5 11 12 0 2 4 6 8 10 12 14 2003 2004 2005 2006 2007 2008 2009 2010
  29. 29. 2010-11-1 29 Sales allocation proportion 1. Stamping Die: 2% 2. Injection Mold: 3% 3. Die & Mold components: 12% 4. Stamping production: 55% 5. Injection projection: 28% 6. Export percentage: 30% 7. Domestic percentage: 70%
  30. 30. 2010-11-1 30 1, DingTong will continue focus on new mold/die development, tooling spare parts, molding and stamping production. To invest more people, more tooling equipment, stamping press, molding press etc. 2, In the year of 2009, we set up a 2nd plant in Henan province, which mainly develop in IC, semiconductor, overmolding, insert molding and etc. areas. The total investment is reached $6 million. The plant area is around 10000 square meters. We will continuously expand our plant, enhance production ability and improve product quality to satisfy our domestic and global customers requirements. Developing plan
  31. 31. 2010-11-1 31 Product show
  32. 32. 2010-11-1 32 Tool Shop
  33. 33. 2010-11-1 33 Testing room
  34. 34. 2010-11-1 34 Wire bonding & Die bonding shop Plating Shop
  35. 35. 2010-11-1 35 Thank you! DingTong Precision Metal Co., Ltd.

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