Cerma Clad Introduction December 2010
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CermaClad is a high-speed metal cladding process that uses a high-energy infrared fusion source to metallurgically bond protective alloys like alloy 625 and 316L stainless steel to pipe interiors and steel plates at application rates 10-100 times faster than laser cladding. The engineered structure of the cladding material controls wetting and viscosity to enable a smooth, uniform coating. Due to the scalable application rate and input control, a variety of alloys can be applied in thicknesses from 0.1mm to 3mm per pass, providing benefits like corrosion and wear resistance for the oil and gas industry.
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for enhancement of the metallurgical processes. Due to the diversity of applications, service conditions of controllers
are very different including very severe cases. Mechanical, magnetic, electrical, thermal and other properties must be
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in induction heating technology. Several presented case stories are based on more than 20 years of R&D and practical
experience of scientists and practitioners at Fluxtrol, Inc. Presented material may be interesting not only for induction
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Butyl mastic tapes and sealants for automotive vaccum bagging cable jointing
Butyl mastic tapes of high quality with custom sizes
Provided in strips and rolls of custom length and size
Used mainly in automotive , vacuum bagging for wind mills, cable jointing kits, roofing tapes, cladding tapes, water tank sealing, construction.
Good sealing, antitracking property, high quality rubber and additives for better performance.
Supplied all india and can be exported to almost all countries like italy, united states, canada, australia, japan.
www.centroidpolymer.com
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Michael badding corning
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Centroid adhesives, sealants, butyl tapes, silicone
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Laser Cladding and Thermal Spraying
LaserBond™ achieves a welded or metallurgical bond with minimal, precisely controlled heat input provided by an optimized laser beam. Temperature sensitive components and materials, such as hardened shafts, gears etc, can be repaired with minimal risk of distortion or other undesirable heat effects. The metallurgical bond allows LaserBond™ applied layers to be used in high impact, heavily loaded/stressed situations with no risk of spalling or separation of the overlay. The controlled energy minimizes the undesirable thermal decomposition of hard phases such as carbides, resulting in optimum wear resistance. Due to the extremely low dilution with the substrate, high specification materials can be applied in a thin layer with corrosion and wear resistant surfaces as thin as 0.3mm possible. Thick overlays for significant repairs of up to 20mm can also be applied in multiple passes. Heat affected zones are minimized and the stress related cracking inherent in welded or PTA applied hard facing is generally eliminated. Standard LaserBond™ overlay options include Tungsten Carbide, Stainless Steels, Nickel alloys such as Inconel, and Cobalt alloys such as Stellite1. Other materials can be applied on request.
The High Pressure High Velocity Oxy-Fuel process applies coating material at supersonic velocities, resulting in surfaces of the highest possible quality and performance.
HP HVOF coatings are very dense, very well bonded, and free of the oxides and tensile stresses typically found in coatings produced with other thermal spray processes. Consequently, they perform better in most service environments. HP HVOF wear resistant coatings are being adopted globally as an environmentally friendly, and technically superior, alternative to Chrome plating on components such as aircraft landing gear. Surfaces combining resistance to corrosion and wear are also routinely applied by HP HVOF. LaserBond™ approved HP HVOF coatings include Tungsten Carbide, Chrome Carbide, Nickel based alloys (e.g. Inconel 625 and 718), Cobalt alloys such as Stellite1, stainless steels and copper based alloys.
Ajith Ranasinghe | Sales Engineer
LaserBond Ltd
2/57 Anderson Road, Smeaton Grange NSW 2567
| m:+61417618512 | t: +612 4631 4500 | f: +612 4631 4555
ajithr@laserbond.com.au
Non-Reinforced Membranes
Ideal for new single-ply roof construction and re-roofing applications. These membranes are fire retardant.
Presentation indian railway electrical and s&t 1
Centre Organisation for Railway Electrification/Indian Railways/RDSO/RVNL/RITES/IRCON/Metro Rail Corporation/India First Bullet Train
Presentation indian railway electrical and s&t 1
Indian Railway Electrical and S&T Project,Centre Orgnisation of Railway Electrification /RITES/IRCON/RVNL/DMRC/India First Bullet Train
Jmv presentation smart process plant (fertilizer)
Fertilizer and Chemical Process Plant ,Food and Pharma , PDIL,EIL,Development Consultant India Pvt Ltd Tata Consulting Engineers;MECON;HURL,PLC and DCS Manufacturer /System Intergrators/EPC Companies Handling Electrical and C&I Projects.
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Cerma Clad Introduction December 2010
- 1. CermaClad TM High Energy Density Fusion Cladding Meso and Nano Structured CRA and Wear Cladding for the Oil and Gas Industry Product Presentation Performance at the Speed of Light
- 2. CermaClad TM High Energy Density Fusion Cladding Proprietary high energy density fusion heat source – 1000 to 3000 W/cm2 CermaClad is a high production metal cladding for pipe interior and plate steel. It uses a high energy density infrared fusion source to metallurgically bond a layer of metal composite such as alloy 625, 316L stainless, and Nickel Tungsten Carbide to the base surface. CermaClad Application Width 12 cm to 30 cm compared to 0.7 cm for laser clad
- 3. CermaClad TM High Energy Density Fusion Cladding CermaClad has an application rate 10 to 100 times faster than advanced thermal/plasma or weld/laser cladding with much greater uniformity and reliability. The CermaClad application process is very controllable. By scaling lamp power, area density, and line speed, applied material properties and subsequent performance can be optimized.
- 4. CermaClad TM High Energy Density Fusion Cladding The Meso and Nano scale engineered structure of the CermaClad consumable controls the wetting and viscosity of the cladding, to enable a pinhole-free, smooth, uniform cladding/coating to be applied.
- 5. Cross cut sample etched in 50% HCL @ 200X CermaClad TM High Energy Density Fusion Cladding Cross cut sample etched in 50% HCL @ 800X Due to input controllability and the scalable application rate, a full range of metallurgically bonded alloys can be applied. 3 mm Inconel 625 applied on API X65 Base
- 6. White Metal Blast Surface Preparation Metal Alloy Application API compliant metal alloy is applied at a designed thickness of 10 to 160 mils per pass EM Fusion Lamps Fused Metal Overlay High Energy Density IR Fusion Lamp produce a metallurgical bond to the surface at a high rate of application. Step 3 Step 2 Step 1 Application to Pipe Interior Surfaces CermaClad TM High Energy Density Fusion Cladding Proprietary and Confidential