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Root Cause Analysis (RCA)
Amaron Case Study
Shu Tsao
10/10/2016
Seasonality vs Total Orders
• ↓ 8.6% from Oct-Nov
to Dec-Jan.
• No ↓ from Dec to Jan.
• Seasonal issue.
31.0%
27.6%
20.7% 20.7%
Oct-2015 Nov-2015 Dec-2015 Jan-2016
Order % by Seasonality
Top 10 Categories
Product ID Rank Super-Categories Categories
PRD109 1 Electronics Geysers
PRD155 2 Home & Kitchen Air Fryers
PRD108 3 Electronics Geysers
PRD154 4 Home & Kitchen Air Fryers
PRD152 5 Home & Kitchen Air Fryers
PRD106 6 Electronics Geysers
PRD156 7 Home & Kitchen Air Fryers
PRD153 8 Home & Kitchen Air Fryers
PRD107 9 Electronics Geysers
PRD147 10 Electronics Trimmers
Geysers in the Electronics
and Air Fryers in the Home &
Kitchen categories are top 10
popular items.
Stock-Out Days among Top 10
• PRD153 (Air fryers) &
PRD 107 (Geysers) had
the most stock-out days,
but not significant.
Product ID Stock-out Days
PRD109 0
PRD155 0
PRD108 0
PRD154 0
PRD152 0
PRD106 0
PRD156 0
PRD153 2
PRD107 1
PRD147 0
Internal Changes: AVO from Dec to Jan
• Women fashion
overall had the
best AVO.
• Mobiles & Tablets
overall had the
lowest AVO.
Return Reasons • Top 5 reasons:
• No longer needed
• Inaccurate website
description
• Performance or
quality not adequate
• Missing parts or
accessories
• Better price available
• “Better price
available” is not
disproportionately
increasing.
10.34%
11.60%
12.16%
14.01%
14.44%
14.84%
15.16%
15.58%
15.97%
16.10%
16.14%
16.80%
16.93%
16.95%
Received extra item I didn’t buy(no refund needed)
Product damaged but shipping box OK
Item arrived too late
Bought by mistake
Incompatible or not useful
Item defective or doesn’t work
Wrong item was sent
Didn’t approve purchase
Both product and shipping box damaged
Better price available
Missing parts or accessories
Performance or quality not adequate
Inaccurate website description
No longer needed
Return Reasons % Increases from Dec to Jan
Product Mix and Returns
• The product mix had
not changed from
Dec to Jan.
• However, Jeans had
a disproportionate
surge in returns.
Conclusion & Recommendation
• Jeans has been the No.1 sales overall, but had the highest
return rate & longest stock-out rate.
• Root causes to be solved:
• “No longer needed” could be contributed to seasonality
• Promote alternatives to reduce the number of returned products, such as
gift cards or rental service during festivals?
• “Inaccurate website description” & “Performance or quality not
adequate”
• Review website descriptions & correct them by providing facts without
exaggeration, so clients would not feel cheated or disappointed.

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Case Study: Increasing Product Returns at Amaron, Inc.

  • 1. Root Cause Analysis (RCA) Amaron Case Study Shu Tsao 10/10/2016
  • 2. Seasonality vs Total Orders • ↓ 8.6% from Oct-Nov to Dec-Jan. • No ↓ from Dec to Jan. • Seasonal issue. 31.0% 27.6% 20.7% 20.7% Oct-2015 Nov-2015 Dec-2015 Jan-2016 Order % by Seasonality
  • 3. Top 10 Categories Product ID Rank Super-Categories Categories PRD109 1 Electronics Geysers PRD155 2 Home & Kitchen Air Fryers PRD108 3 Electronics Geysers PRD154 4 Home & Kitchen Air Fryers PRD152 5 Home & Kitchen Air Fryers PRD106 6 Electronics Geysers PRD156 7 Home & Kitchen Air Fryers PRD153 8 Home & Kitchen Air Fryers PRD107 9 Electronics Geysers PRD147 10 Electronics Trimmers Geysers in the Electronics and Air Fryers in the Home & Kitchen categories are top 10 popular items.
  • 4. Stock-Out Days among Top 10 • PRD153 (Air fryers) & PRD 107 (Geysers) had the most stock-out days, but not significant. Product ID Stock-out Days PRD109 0 PRD155 0 PRD108 0 PRD154 0 PRD152 0 PRD106 0 PRD156 0 PRD153 2 PRD107 1 PRD147 0
  • 5. Internal Changes: AVO from Dec to Jan • Women fashion overall had the best AVO. • Mobiles & Tablets overall had the lowest AVO.
  • 6. Return Reasons • Top 5 reasons: • No longer needed • Inaccurate website description • Performance or quality not adequate • Missing parts or accessories • Better price available • “Better price available” is not disproportionately increasing. 10.34% 11.60% 12.16% 14.01% 14.44% 14.84% 15.16% 15.58% 15.97% 16.10% 16.14% 16.80% 16.93% 16.95% Received extra item I didn’t buy(no refund needed) Product damaged but shipping box OK Item arrived too late Bought by mistake Incompatible or not useful Item defective or doesn’t work Wrong item was sent Didn’t approve purchase Both product and shipping box damaged Better price available Missing parts or accessories Performance or quality not adequate Inaccurate website description No longer needed Return Reasons % Increases from Dec to Jan
  • 7. Product Mix and Returns • The product mix had not changed from Dec to Jan. • However, Jeans had a disproportionate surge in returns.
  • 8. Conclusion & Recommendation • Jeans has been the No.1 sales overall, but had the highest return rate & longest stock-out rate. • Root causes to be solved: • “No longer needed” could be contributed to seasonality • Promote alternatives to reduce the number of returned products, such as gift cards or rental service during festivals? • “Inaccurate website description” & “Performance or quality not adequate” • Review website descriptions & correct them by providing facts without exaggeration, so clients would not feel cheated or disappointed.