1. ©COMPOSYSTEM,S.A.,Allrightsreservedconfidentialandproprietarydocument.
Manufacturing & Engineering
Company presentation
carburesGroup
carbures group

2. Our Company: General Information
Facilities: Tecnobahía (El Puerto Sta. María)
Facilities: MDU/ Carbures Systems- Aerópolis (Sevilla)
Facilities: Carbures Guanglían (Harbín-China)
Facilities: Illescas (Toledo)
Core proccess: Technology an Know How
Facilities: Carbures USA (Greenville & Seattle)
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Facilities: Airport (Jerez de la Fra.)
9
Quality certifications10
Engineering services and principals clients11
Facilities: Mapro6

4. CARBon structURES
Tier 2 Global Company
 Carbures is a Carbon Fiber structures manufacturing company
 Focused in research, engineering and manufacturing of composites structures
 Applied to transport sector (aerospace, automotive, railway) and infrastructure sector
(construction)
 First industrial Spanish company listed on MAB (Secondary Stock Market)
 International locations (Spain, USA and China)
COMPANY PROFILE

5. History
2002 2004 2006 2010 2011
Constitution of Easy
Industrial Solutions, S.L.
Inauguration new facilities for R&D. 8,000
sq ft. Phase I
Start manufacturing in a
new Manufacturing center
12,000 sq. feet. Phase II
Start New Production Plant
20,000 sq. ft.
Phase III
Merge with Atlántica de
Composites, S.L.
Rise Carbures Europe
1999
EIS Rise from Research
Group.
COMPANY HISTORY
2012
Establish in USA
Rise Carbures USA, Inc.
JV in China HCG
EASY INDUSTRIAL SOLUTIONS S.L. origin: Research
Group founded in 1999
Year 2011: Merger with ATLÁNTICA S.L.. Objectives:
• Increasing the production capacity.
• Posibility of adquiring new production
programmes.
• Manufacture of bigger parts.
• Posibility of access to the facilities of Jerez
Airport
C. Seattle
2012
Carbures becomes a listed company in the
Spanish Secondary Stock Market
2013
Adquisition of MDU and COMPOSYSTEM
2012
Presence in USA: Seattle (WA), Greenville (SC)
and China (Harbin)
2013
MDU
C. Illescas
2014
MAPRO
2014
Adquisition of MAPRO Technologies

6. VISION
“To be leader in advanced
technology for vehicle
structures”
MISSION
“Add value through the
technological innovation of
structures”
CORPORATE VALUES OF CARBURES
CORPORATE VALUES
FULFILMENT
PERSEVERATING
CREATIVITY
TRANSGRESSORS
PROACTIVE
PLANNING
PREVENTIVE
INITIATIVE
INNOVATION
KNOWLEDGE
GLOBAL
AMBITION
ETHICS
TRANSPARENCY PROFESSIONALS

7. GLOBAL PRESENCE
 Production facilities in:
 Greenville, SC (USA)
 Seattle, WA (USA)
 Saginaw, MI (USA)
 Queretaro, (Mexico)
 Harbin & Shanghai (China)
 Tychy (Poland)
 Production facilities in Spain:
 El Puerto Sta. María & Jerez (Cádiz)
 Illescas (Toledo) and Aerópolis (Sevilla)
 El Burgo de Osma (Soria)
 St. Fruitos, Barcelona

8. COMPETITIVE ADVANTAGES
TIER 2 focused in Composites and Engineering (>800 Employees)
TIER 2 with locations in 3 main markets : China , USA and Europe
The company has a niche compared to our competitors, from our experience as an AIRBUS
supplier
High technical capacity and value, the company has the most important certifications for quality
and processes at the Aerospace and engineering sector
The company has a great success with the learning curve and industrialization for programs like
A380, A350, A320, A400M, and A330 MRTT
Excellence in deliveries, quality , cost, and easy to adapt to a new programs
COMPANY DESCRIPTION
POSITION
CREDENTIALS
CAPACITY
LOCATION
EXPERIENCE
EFFICIENCY

9. Carbures has a consolidated industrial and commercial positioning in
manufacturing and engineering, in transport and infrastructure sectors.
Position in carbon fiber processes and leaders in small parts series and we are
ready to produce long parts series, for aerospace a automotive sectors.
Carbures has a high production capacity. (Carbures has increased its production
capacity by 10)
Perfect structure as a company manufacturing carbon fiber parts for less than 15
meters (Tier2), by integrating new technologies such as all the processes
involved in conducting carbon fiber parts.
TIER 2 present in the three major markets: China, U.S. and Europe, and listed
on the alternative stock market (Spain) (http://www.infobolsa.es/cotizacion-sv/carbures)
Development of own technology and patents.
POINTS OF INTEREST

10. EL PUERTO DE SANTA MARÍA (CÁDIZ - EUROPE)

11. CARBURES TECNOBAHIA: BUILDING 1
- 500 m2 gross working area
- 50 m2 clean room
- 62.5 m3 main freezer
- Autoclave 1,4 m diám. & 1,6 m length
- Offices for support processes

12.  Gross Working Area: 800 m2.
 Clean room: 150 m2.
 NC Automatic prepreg cutting machine.
 Freezer: 30 m3.
 Std. warehouse area: 50 m2.
 Autoclave: 3 m. Diameter &
7 m. Length. (Useful dim’s)
 Sealant storage and application: 15 m2.
 Repair / Equipment area: 10 m2.
CARBURES TECNOBAHIA: BUILDING 2

13. CARBURES TECNOBAHIA: BUILDING 3
 Manufacturing centre gross working area: 1.150 m2.
 Tooling warehouse (with possible extension): 180 m2.
 Demoulding and tooling cleaning area: 100 m2.
 Sandwich structures Leak Test area: 80 m2.
 Manual Trimming & Repair area: 50 m2.
 Ultrasonic Inspection Manual C-Scan area: 20 m2.
 Std Quality Process area: 30 m2.
 Packaging & Logistic area: 25 m2.
 Office support area: 120 m2 (10 people minimum)

14. Jerez de la Frontera(CÁDIZ-EUROPE)

15. CARBURES AIRPORT FACILITIES

16. CARBURES AIRPORT FACILITIES

17. Manufacturing & Engineering

18. ILLESCAS (TOLEDO) FACILITIES
ZONE 1 2.548 m2
Ground Floor 1.718 m2
First Floor 415 m2
Second Floor 415 m2
ZONE 2 3.068 m2
Ground Floor 3.068 m2
ZONE 3 3.042 m2
Upper Floor 3.042 m2
It has a working area of 8,658 m²
divided into three zones:
ZONE 1
ZONE 2
ZONE 3

19. Manufacture
Area
Preparation
Tool Area
Packaging
Area
Cutting Machine
Area
Desmolding
Area
Autoclave
Area
Lay-up
Area
1. PREPARATION TOOL
2. MOUKDING PART (LAY-UP)
3. MAKE BAG
4. CURING
5. DEMOULDING PART
6. CLEANING AND CHECK TOOL
7. CONTOUR AND PAINT (OUT)
8. CHECKING THE PART
9. PACKAGING
10. DELIVERY AT DESTINATION
11. CUTTING MACHINE
ILLESCAS (TOLEDO) FACILITIES
 Autoclave (15,0 m L, 3,0 m D)
 Autoclave (3,5 m L, 1,5 m D)
 Clean room 1  250 m2
 Clean room 2  900 m2 (including cutting machine)
 Laboratory (Chemical and mechanical test área)
 NDT (C-Scan and A-Scan)

20. ILLESCAS (TOLEDO) FACILITIES

21. ILLESCAS (TOLEDO) FACILITIES

22. Engineering

23. MDU / Carbures Systems, is one of the first Engineering Companies for
the Defense which exists in Andalusia capable of providing services to
Armed Forces and Companies for land, naval, aeronautical and
aerospace sectors.
MDU´s high standard staff ( telecommunication, aeronautical, industrial
and computer engineers) works on several installations distributed
around the country, in the above mentioned fields, either on MDU´s or
customers premises.
We have been selected as a technological partner and/or a strategic
supplier for some of the most important programs currently under
development for land, naval and aeronautical programs.
The official approval granted to Mdu regarding the most important quality
and security controls have turned MDU into a partner/supplier providing
maximum guarantees for systems where life cycle and technological
competitivity are paramount.
As a member of the carburesGroup, we greatly benefit from the
synergy with the sister companies within the Group.
SEVILLA (AEROPOLIS) FACILITIES

24. SEVILLA (AEROPOLIS) FACILITIES

26. MAPRO FACILITIES
Mapro (a carburesGroup company) is an Engineering company
that focuses its activity on the design and manufacture of Test
Equipment and Assembly Lines for the leading automotive
component manufacturers (Tier 1) and other industrial sectors.
Founded in 1998 by a group of engineers with 20 years’
experience in the industry, it now has over 120 employees, who
are its primary asset.
Mapro is committed to Innovation , Quality (ISO 9001) and the
integration of the latest Technologies
Its international presence (offices in the USA, Poland, China and
Mexico) enables Mapro to be a Global Supplier and provide the
best service and local support to its customers.

27. MAPRO FACILITIES
Automotive
MAPRO has extensive experience in the
automotive industry in designing and supplying
equipment for the assembling and testing of
components. The systems developed range from
complete assembly and verification lines to
laboratory benches for durability, development or
characterisation tests. MAPRO’s experience in
active systems (mechatronics) integrates vehicle
communication technologies (CAN, LIN, etc.) with
assembly and test equipment technologies
(measurement and control systems).
Aerospace & Defense
MAPRO has developed different test systems for the
aeronautics, space and defence sector based primarily
on our experience with servo-hydraulic systems.
This way, fatigue benches have been supplied to certify
aircraft landing gear, production control benches (line-
end) for fighter aircraft dynamic actuators (the
Eurofighter Foreplane), where, apart from a complex
hydraulic system used to conduct PAT battery tests
automatically, the trial actuator control was integrated
into the bench control system together with a servo-
controlled load cylinder.
In the field of structural tests, we have supplied special
actuators (of up to 1000KN, with runs of up to 3m,
Skydroll converters and multipliers, etc.) and multi-
channel control equipment for special tests (control F(t),
d(t) and F(d)) in aircraft, missile and turbojet
components.
Industrial Automation
In the railway sector, MAPRO has developed test systems
with hydraulic servo-actuators for high-speed trains (fatigue
and vibration tests), variable width axles and structural
fatigue.
In the electrical industry, automatic trial cells for high power
transformers (handling 50 KV and 400 A), switchboxes and
components.
Applications have also been created for other sectors,
including printer ink conduit fatigue benches, vibration
systems for home appliance transportation tests and other
test specimens.
Our skills in the field of mechanical design and control, as
well as in the development of analysis software, mean that
we can offer customers a team of professionals who will
expertly carry out the different projects and in each case will
find the best solution in line with the customer’s needs.

28. MAPRO FACILITIES
Assembly systems
Mapro engineering equipment undertakes tailor-
made solutions to solve assembly processes, from
palletised lines (with automatic or manual
assemblies) to lean systems (based on
independent– stand alone – stations), from large-
scale lines for complex assemblies (integrating
robots and manipulating devices) to revolving
machines for more simple processes.
Our experience in testing also means that we can
provide complete solutions, including checking
the different stages of the assembly and
functional tests which guarantee that the parts
supplied to the customer have “zero defects”, with
parts traceability systems that ensure this and
operating software for subsequent control and
analysis.
Specialisation in mechatronic products
(mechanical-electronic) is the result of a
combination of mechanical design and measuring
and control system capacities with that of analysis
software
Test systems for production
Mapro supplies tailor-made test equipment for both
laboratories and production.
In production, we have developed complete test lines,
with automatic test stations for complex and active
parts, with the design of systems for automatic coupling
on axles, automatic part or pallet connection and
identification for traceability.
In other applications, the stand alone concept makes
more flexible systems possible which adapt to growth
in production, thus reducing the cost of equipment for
countries with more economical labour costs and
allowing for more dynamic factory layouts (part transfers
of production, increased or reduced production, partial
technical stoppages, etc.)
Test systems for laboratories
For laboratories, over 20 years supplying fatigue,
vibration and characteristics benches speaks for itself
in the development of “turnkey” test equipment using the
latest measuring technology, proven experience in data
acquisition and analysis and in actuation (indexed
revolving table and linear systems) and control systems
Products in the field of servo hydraulics
Experience obtained from carrying out tailor-made projects
has translated into a set of standard products. This way, full
use is made of design engineering and costs and delivery
times are reduced for projects carried out.
Product list:
- Hydraulic actuators for fatigue and vibration
- M200: Single-channel digital servo controller
- CM400: Multi-Channel digital servo controller
- Software for fatigue, characterization and vibration
applications
Software solutions
Our R+D+i Department gathers experience and knowledge,
standardising solutions and developing finished products
for instant application. when you buy one of these products,
you are effectively sharing our extensive experience in each
application carried out.
Product list:
-PET: Traceability operating programm
MTM: Software for test creation and management

29. MAPRO FACILITIES

30. Harbin (China)

31. Description of area Final process Tooling cleaning room Warehouse Changing room Anteroom Clean room Load/unload autoclave zone Total
Surface (m2
) 500 300 200 40 60 700 1.000 2.800
CARBURES CHINA LAYOUT (P1)

32. Greenville, SC

33.  Manufacturing facility: 2530 m2.
 Cutting room : 15 m2.
 Gel coat booth : 40 m2.
 Grind booth : 60 m2.
 Clean room (for lamination and layup): 80 m2.
 Finishing and inspection (work) space: 170 m2.
 Office space: 45 m2.
 Warehouse: 15 m2.
GREENVILLE (SC): FACILITY

34. GREENVILLE (SC): FACILITY
PRODUCTION CENTER
Applicable Technologies and associated working areas in the new plant will be as follows:
Clean room.............................................................................................................................. 500 m2.
Autoclave area: (10 m length by 4 m diameter) including load, unload & demoulding area...... 900 m2.
Cutting room............................................................................................................................. 80 m2.
Freezer for raw material & kits for manufacturing..................................................................... 80 m2.
Tooling storage........................................................................................................................ 230 m2.
Tool cleaning........................................................................................................................... 230 m2.
Regular Storage + Chemical Storage ...................................................................................50 + 25 m2.
Final Operations...........................................................................................................................360 m2.

35. Seattle, WA (USA)

36.  Manufacturing facility: 2,800 m2.
 Quality control room : 250 m2.
 Engineering department: 280 m2.
 Sales departmet: 280 m2.
 Clean room (for lamination and layup): 250 m2.
SEATTLE (WA)

37. SEATTLE (WA)

39. Molding Infusion technology
HLU - Hand lay-up
Hand Lay Up of preimpregnated or dry fiber.
RTM – Resin Transfer Moulding
Manufacturing of composites by resin
injection in dry fiber laid molds.
Rapid Multi-injection Compress Proccess
CAR Tecn.
CAR Airp.
CAR USA
CAR Harb
TECHNOLOGY
CAR Tecn.
CAR Airp.
CAR USA
CAR Soria
CAR Illes.

40. RMCP
Rapid Multi-injection Compress Proccess
New manufacturing process out of autoclave.
patented by Carbures. Patent Nº (ES) P201230230
TECHNOLOGY

41. AUTOCLAVES DESCRIPTION
Interior Interior Max. Heating / Working Doors Regulation Thermocouples
Technical specifications Material diameter lenght body Temper. cooling rate Pressure Control J-Type
Autoclave Europe 1 SCHOLZ Carbon Steel 1,4 m 1,6 m 185 ºC 3 º C/m 145 psi One 12 units
Autoclave Europe 2 OLMAR Carbon Steel 3 m 7 m 185 ºC 3 º C/m 145 psi
One
(automat) 24 units
Autoclave Europe 3 OLMAR Carbon steel 4 m 12 m 200 ºC 3 º C/m 145 psi
One
(automat) Siemens S7 300 48 units
Autoclave Europe 4 OLMAR Carbon steel 3 m 15 m 1850 ºC 3 º C/m 145 psi
One
(automat) Siemens S7 300 48 units
Autoclave Europe 5 THELMAR Carbon steel 1,5 m 3,5m 185 ºC 3 º C/m 145 psi One 48 units
Autoclave USA OLMAR Carbon steel 4 m 10 m 200 º C 3 º C/m 145 psi
One
(automat) Siemens S7 300 48 units
Autoclave China OLMAR Carbon Steel 4 m 7 m 200 º C 3 º C/m 145 psi
One
(automat) PLC Siemens 48 units
CARBURES AUTOCLAVE DESCRIPTION

43. • ISO9001:2008
• EN9100:2003
• ISO14001:2007
• OHSAS18001:2005
• Accreditation NADCAP in COMPOSITES
• Accreditation NADCAP in UTS Ultrasonic
• MANUFACTURING CENTER and I+D CENTER for AIRBUS MILITARY, according to the I+D 233/237/052 Std.
Process Specifications
• I+D CENTER for AIRBUS SPAIN and SACESA
• COMPOSITES MANUAL MACHINING of FRP COMPONENTS FOR AIRBUS MILITARY, according to the NT-L-
ID-05021 std.
Certification
ManagementsystemProcess
Certification
QUALITY CERTIFICATIONS. MANUFACTURING

44. CARBURES have the approval of "Delegated quality inspection" by Airbus Military for all
our manufacturing work packages.
At present time, we are skilled enough to work in projects regarding the following
AIRBUS models: A320, A330, A350, A380, A400M, A295, 330 MRTT.
QC: DELEGATED QUALITY INSPECTION BY AIRBUS MILITARY IN CARBURES EUROPE

45. QUALITY ENGINEERING
• PECAL 2110 (AQAP-2110 “NATO Quality Assurance Requirements for Design,
Development and Production”).
• CMMI Capability Maturity Model Integration L3, System Engineering; Soft
+ Hard + Manufacturing. (SEI-Carnegie Mellon University and Security Department
of the USA)
• ISO 9001 Requirements for Quality Managment Systems
• AS 9100 Rev C Requirements for Aerospace Quality Systems.
• ISO 14.001 Requirements for Environmental Management Systems
• OHSAS 18.001 Labourers Security and Health

46. QUALITY ENGINEERING DIVISION
• Official supplier::
NATO: NC3A/BOA 13058 (Command and Control System) Agency.
NAMSA NCAGE 9433B (Maintenance and Supply ) Agency.
Spanish Ministry of Defence Register number 7071
• Security:
• Security Agreement with the Spanish Ministry of Defence for industrial involvement on
classified programmes.
• Security Agreement with the NATO for industrial involvement on classified programs.
• TAA (Technical Assistance Agreement) with Lockheed Martin (U.S.) within the context of
the command and control systems of the newer submarines type S-80 and the Frigates
type F100

47. LEAN MANUFACTURING

49.  Carbures specializes in composite structural design and analysis, composite
manufacturing and mechanical engineering supporting the aerospace, automotive and
marine industries. Carbures has an engineering division, Carbures Systems/MDU.
 We work in:
EQUIPMENT AND SYSTEMS
-On-board electronic equipment
-Sensors, actuators and indicators
-Ad-hoc tests tooling/systems
-Cockpit control units
-Harnesses
-consoles
-Embedded software
-Communication systems (datalinks)
-Rdi Projects
-Specific application equipment: signal
treatment, power electronic, frequency
conversion,etc.
MRO
-Maintenance Service for Test Means for
A400M and A330 MRTT.
Maintenance plans for:
Engineering equipment
Test Means
Test infrastructure
-Laboratory service and test means
dispatching (FAL A400M).
-Support service for test means.
First-level support to the both test means
and infrastructure as well as the analysis
and second level scaling.
Engineering Services
- Design:
- Aeroestructures
- Systems
- Tooling
- Manufacturing
- Assembly and installation processes
- Systems
- Electrical development
- Composites development
ENGINEERING SERVICES

50. ENGINEERING SERVICES

51. ENGINEERING SERVICES

52. ENGINEERING SERVICES

53. ENGINEERING SERVICES

54. ENGINEERING SERVICES

55. ENGINEERING SERVICES

56. ENGINEERING SERVICES

57.  CLASSICAL HAND-CALCULATION METHODS
 Classical Laminate Plate Theory and
 Mechanics of Materials Approach
 3D CAD & FEA Modeling
 Vehicle dynamics (Multi body dynamics)
 DOP3D, ADAMS, Hypermotion
 Reverse Engineering
 Design for Manufacturing
 Software's
 CATIA V5, SolidWorks, NX 8, SolidEdge,
 NASTRAN/FEMAP/HYPERWORKS
ENGINEERING SERVICES

58. ENGINEERING SERVICES
• Structural Analysis
 Static, stiffness, Fatigue, and Failure Analysis
 Advanced Dynamic analysis: (Transient, frequency, response
spectrum, random vibration, and complex eigenvalue
extraction analysis)
 Transient Dynamic Analysis (crash analysis)
 Linear and nonlinear adhesive bond modeling
 Linear and nonlinear contact/Joint analysis
 Advanced Composites Ply Failure analysis ((LaRC02, Puck,
MCT)
 Micromechanics Based Composite Laminate Failure Analysis:
NEi Nastran (MCT)
 Nonlinear Progressive Ply Failure Analysis (PPFA)
 Advanced 3D Layered Composite Analysis
 Advanced Nonlinear Material Modeling (Hyperelastic,
Nonlinear-Elastic, Plastic, Shape Memory, Brittle,
Thermoelastic, etc.)
 Assembly Modeling with Contact
 Shape and Parameter Design Optimization

59. PRINCIPAL CLIENTS

60. CARBURES COMPOSITE SUPPLIER
The Lynx is XCOR’s entry into the commercial reusable launch vehicle (RLV) market. This two-seat, piloted space transport vehicle will take
humans and payloads on a half-hour suborbital flight to 100 km (330,000 feet) and then return safely to a landing at the takeoff runway.
Like an aircraft, Lynx is a horizontal takeoff and horizontal landing vehicle, but instead of a jet or piston engine, Lynx uses its own fully reusable
rocket propulsion system to depart a runway and return safely. This approach is unique compared to most other RLVs in development, such as
conventional vertical rocket launches and air-launched winged rocket vehicles “dropped” at altitude from a jet powered mothership.
Lynx has an all-composite airframe that makes it lightweight and strong. With an added thermal protection system (TPS) on the nose and leading
edges it is able to handle the heat of re-entry from the edge of space. The wing area is sized for landing at moderate touchdown speeds near 90
knots. Lynx is about 9 meters (~30 feet) in length with a double-delta wing that spans about 7.5 meters (~24 feet).
Carbures, is a composite supplier in this project.

61. ©COMPOSYSTEM,S.A.,Allrightsreservedconfidentialandproprietarydocument.
www.carburesgroup.com
Usa - Europe - China
Parque Tecnológico Agroindustrial de Jerez
Calle de la Inteligencia, nº 18
11591 Jerez de la Fra. (Cádiz) Spain
Telf.: +34 956 119 311 Fax: +34 956 549 208
© carburesGroup, S.A. All rights reserved. Confidential
and proprietary document.
 This document and all information contained herein is the sole property of
carburesGroup, S.A.. No intellectual property rights are granted by the delivery
of this document or the disclosure of its content. This document shall not be
reproduced or disclosed to third party without the express written consent of
carburesGroup, S.A.. This document and its content shall not be used for any
purpose other than that for which it is supplied.
 The statements made herein do not constitute an offer. They are based on the
mentioned assumptions and are expressed in good faith. Where the supporting
grounds for these statements are not shown, carburesGroup, S.A. will be
pleased to explain the basis thereof.
 In case of questions for commercial usage please get in contact with us.
E-Mail: info@carbures.com
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carbures
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