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BOX TRANSPORT MECHANISM
SUBMITTED BY: SUBMITTED TO:
Sanjay Kushwah MR. Ishwar Gupta
Pawan Meena Assistant Professor
Piyush Sharma Department of ME
Shivam Singh
INTRODUCTION
There has been a serious demand for intermittent movement of packages in the industries right from the start. Though
the continuous movement is more or less important in the same field the sporadic motion has become essential .The
objective of our project is to produce a mechanism that delivers this stop and move motion using mechanical linkages.
The advantage of our system over the conveyor system is that the system has a time delay between moving packages
and this delay can be used to introduce any alterations in the package or move the package for any other purpose and
likewise. While in conveyor system such actions cannot be performed unless programmed module is used to produce
intermittent stopping of the belt which basically is costly. The prototype design requires electric motor, shafts and the
frame of which the frame and platform on which the packages are moved is fabricated. All the links are being made of
Wood which reduces the weight of the whole system including the head which has a direct contact with the boxes
being moved.
LINK MECHANISMS
One of the simplest examples of a constrained linkage is the four-link mechanism. A variety of useful mechanisms
can be formed from a four-link mechanism through slight variations, such as changing the character of the pairs,
proportions of links, etc. Furthermore, many complex link mechanisms are combinations of two or more such
mechanisms. The majority of four-link mechanisms fall into one of the following two classes:
1. The four-bar linkage mechanism,
2. The slider-crank mechanism.
four-bar linkage mechanism
COMPONENTS USED
1. Wiper motor.
2. Battery 12V
3. Nuts and bolt
4. Links
DIMENSIONS
CALCULATION:
In the given fig value of d is the predetermined value and we have to determine
The crank radius r for a given radius value of rocker R
Let the oscillation of rocker is Q degree at point B
From the triangle ABC
d = 2 AC
d = 2 R Sin (Q/2)
Q/2 = Sin-1(d/2R)
Q = 2 Sin-1(d/2R)
From Crank and Rocker motion
2 r = R*Q*3.14321/180
On putting the value of Q from equation 1, we get
r = (R*3.14321/180)* Sin-1(d/2R)
Example: Calculate the dimension (radius) of crank for
displacement of 215 mm at the rocker radius of 250 mm.
Solution:
Given that: R = 250 & d = 215
Put the value of R & d in equation 3
r = (250*3.14321/180)* Sin-1(215/2*250)
r=111.18
ADVANTAGES
1. Lubricants not required.
2. Simple to construct.
3. Low speed motor is sufficient.
4. Easy maintenance.
5. Less skilled operator is sufficient.
6. Noise of operation is reduced
DISADVANTAGES
Technology limits. Current technology is unable to automate all
the desired tasks.
Unpredictable development costs. The research and
development cost of automating a process is difficult to predict
accurately beforehand. Since this cost can have a large impact
on profitability, it's possible to finish automating a process only
to
Discover that there's no economic advantage in doing so.
Initial costs are relatively high. The automation of a new
product required a huge initial investment in comparison with
the unit cost of the product, although the cost of automation is
spread in many product batches.
THANK YOU

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box transport mechanism Major project presentation

  • 1. BOX TRANSPORT MECHANISM SUBMITTED BY: SUBMITTED TO: Sanjay Kushwah MR. Ishwar Gupta Pawan Meena Assistant Professor Piyush Sharma Department of ME Shivam Singh
  • 2. INTRODUCTION There has been a serious demand for intermittent movement of packages in the industries right from the start. Though the continuous movement is more or less important in the same field the sporadic motion has become essential .The objective of our project is to produce a mechanism that delivers this stop and move motion using mechanical linkages. The advantage of our system over the conveyor system is that the system has a time delay between moving packages and this delay can be used to introduce any alterations in the package or move the package for any other purpose and likewise. While in conveyor system such actions cannot be performed unless programmed module is used to produce intermittent stopping of the belt which basically is costly. The prototype design requires electric motor, shafts and the frame of which the frame and platform on which the packages are moved is fabricated. All the links are being made of Wood which reduces the weight of the whole system including the head which has a direct contact with the boxes being moved.
  • 3. LINK MECHANISMS One of the simplest examples of a constrained linkage is the four-link mechanism. A variety of useful mechanisms can be formed from a four-link mechanism through slight variations, such as changing the character of the pairs, proportions of links, etc. Furthermore, many complex link mechanisms are combinations of two or more such mechanisms. The majority of four-link mechanisms fall into one of the following two classes: 1. The four-bar linkage mechanism, 2. The slider-crank mechanism. four-bar linkage mechanism
  • 4. COMPONENTS USED 1. Wiper motor. 2. Battery 12V 3. Nuts and bolt 4. Links DIMENSIONS
  • 5.
  • 6. CALCULATION: In the given fig value of d is the predetermined value and we have to determine The crank radius r for a given radius value of rocker R Let the oscillation of rocker is Q degree at point B From the triangle ABC d = 2 AC d = 2 R Sin (Q/2) Q/2 = Sin-1(d/2R) Q = 2 Sin-1(d/2R)
  • 7. From Crank and Rocker motion 2 r = R*Q*3.14321/180 On putting the value of Q from equation 1, we get r = (R*3.14321/180)* Sin-1(d/2R) Example: Calculate the dimension (radius) of crank for displacement of 215 mm at the rocker radius of 250 mm. Solution: Given that: R = 250 & d = 215 Put the value of R & d in equation 3 r = (250*3.14321/180)* Sin-1(215/2*250) r=111.18 ADVANTAGES 1. Lubricants not required. 2. Simple to construct. 3. Low speed motor is sufficient. 4. Easy maintenance. 5. Less skilled operator is sufficient. 6. Noise of operation is reduced
  • 8. DISADVANTAGES Technology limits. Current technology is unable to automate all the desired tasks. Unpredictable development costs. The research and development cost of automating a process is difficult to predict accurately beforehand. Since this cost can have a large impact on profitability, it's possible to finish automating a process only to Discover that there's no economic advantage in doing so. Initial costs are relatively high. The automation of a new product required a huge initial investment in comparison with the unit cost of the product, although the cost of automation is spread in many product batches. THANK YOU