This document provides a diagram and details of an energy monitoring system for an ice cream factory. It includes a list of hardware components such as an LED display, computer, energy analyzers, and wiring diagrams. The system will monitor and control energy usage throughout the factory from the power house to various buildings and panels. It was drawn by Sarfraz, checked by Tahir Rasool, and dated October 2nd, 2012.

1. Company Name:Client Name: Title:
Energy Monitoring
Drawing by:
SARFRAZ
Checked by:
Tahir Rasool
Dated by:
10/02/2012
WATT N VOLT
Automation & Engineering
18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Fax: +92 42 35820830
E-mail: wnv@wol.net.pk;
wnv@wattnvolt.com
Visit us: http://www.wattnvolt.com
Unilever Pakistan Ltd.
Wall’s Ice Cream Factory
46 Km Multan Road Lahore,
Telephone: +92-49-4540301-6
Facsimile: +92-49-4540307
CPU Dell Optiplex 790
LED SCADA Display 40"
RJ45 Port
Lane Card
RJ45 for TCP/IP
Sony KDL-40EX520
Dell Optiplex 790
VGA Cable form PC to Display
1Q1
MCC Room # 01
7Q1
MCC Room # 01
VGA Port
PC IN
IOLAN SDS Rack Serial to Ethernet
Device Servers
WinCC flexible 2008
Software
Modbus-RTU Modbus-RTU Shielded Cable 2Cx0.5mm
12Q1
LV Panel Void Area
10Q1
LV Panel Void Area
8Q1
LV Panel Void Area
Modbus-RTU
Modbus-RTU Shielded Cable 2Cx0.5mm
2Q1
DB-A Coldex in
Void Area
Modbus-RTU
Modbus-RTU Shielded Cable 2Cx0.5mm
Feeder 4-5
Power House
Line # 01
Modbus-RTU
Modbus-RTU Shielded Cable 2Cx0.5mm
Auxiliary
Panel # 1
Service
Building # 1
Modbus-RTU
Modbus-RTU Shielded Cable 2Cx0.5mm
HT-1
HT Room & Power
House Line # 2
Modbus-RTUModbus-RTU Shielded Cable 2Cx0.5mm
Feeder 1-5
Power House
Line # 02
Modbus-RTUModbus-RTU Shielded Cable 2Cx0.5mm
73 Energy Analyzer
UMG96S
700.35
1200.00
PANEL LAYOUT
80
1850
40 Inch LED Display 586x943x42mm
UPS
700Watt
CPU
Optiplex 790
Desktop
Printer
Hp 1102 400
450
100
Transparent
Glass
Draw Out Rack
S7-400 Rack
Transparent
Glass
450 450300
Wireless Keyboard + Mouse Draw out Rack
400
INTERNAL COMPONENT LAYOUT
450.00 40x60
UPS CPU Printer
450450300
Computer Socket
40x60
40x60
40x60
40x60
100
120
850
375
700
80
600
SDS16
Transparent Glass
Device Server Box
300x500x400mm
300
500
Modbus-TCP/IPCAT6Cable4x2
10Q1
MCC Room # 01
12Q1
MCC Room # 01
13Q1
MCC Room # 01
14Q1
MCC Room # 01
15Q1
MCC Room # 01
16Q1
MCC Room # 01
LV Panel
MCC Room # 02
6Q1 Cone
Backing
MCC Room # 02
Pasteurizer # 01 Pasteurizer # 01 Pasteurizer # 02 SL-800
Port-1
Port-2
Port-3
Port-4
Port-5
Port-6
Port-7
5Q1
LV Panel Void Area
9Q1
LV Panel Void Area
4Q1
LV Panel Void Area
17Q1
LV Panel Void Area
49Q1
LV Panel Void Area
7Q1
LV Panel Void Area
6Q1
LV Panel Void Area
1Q1
LV Panel Void Area
7Q1
DB-A Coldex in
Void Area
9Q1
DB-A Coldex in
Void Area
11Q1
DB-A Coldex in
Void Area
12Q1
DB-A Coldex in
Void Area
1Q1
DBP-2 Coldex in
Void Area
3Q1
DBP-2 Coldex in
Void Area
4Q1
DBP-2 Coldex in
Void Area
Feeder 4-4
Power House
Line # 01
Feeder 4-3
Power House
Line # 01
Gen. 4
Power House
Line # 01
Feeder 4-2
Power House
Line # 01
Feeder 4-1
Power House
Line # 01
Feeder 3-1
Power House
Line # 01
Feeder 3-2
Power House
Line # 01
Gen. 3
Power House
Line # 01
Feeder 3-3
Power House
Line # 01
Feeder 3-4
Power House
Line # 01
Feeder 3-5
Power House
Line # 01
Feeder 1-4
Power House
Line # 02
Feeder 1-3
Power House
Line # 02
Gen. 1
Power House
Line # 02
Feeder 1-2
Power House
Line # 02
Feeder 1-1
Power House
Line # 02
Feeder 2-1
Power House
Line # 02
Feeder 2-2
Power House
Line # 02
Feeder 2-3
Power House
Line # 02
Feeder 2-4
Power House
Line # 02
Gen. 2
Power House
Line # 02
Feeder 2-5
Power House
Line # 02
HT-2
HT Room & Power
House Line # 2
HT-3
HT Room & Power
House Line # 2
HT-4
HT Room & Power
House Line # 2
HT-5
HT Room & Power
House Line # 2
Feeder 2-6
HT Room & Power
House Line # 2
Feeder 2-7
HT Room & Power
House Line # 2
Feeder 2-8
HT Room & Power
House Line # 2
Service
Building # 2
Service
Building # 3
Service
Building # 4
Auxiliary
Panel # 2
Auxiliary
Panel # 3
Auxiliary
Panel # 4
Auxiliary
Panel # 5

2. BMS Desk Panel Supervisory Control
Utility Circuit
X1.2 1 2 PE
9F1
(25A)
Main Incoming
Supply 220vac from
LT-SMD Power DB
PE
WL
WN
PE
X2.3 1 2 PE
Socket for LED
Display Sony
Bravia
KDL-40EX520
UPS
Fine Power
Model # HP1KVA
700W
Input 220v/50Hz/6A
N L E
L N E
Output 220v/50Hz/5A
9F2
(20A)
UPSL1
UPSL1
UPSL1
UPSN
UPSN
UPSN
MCB
ELCB
PE
PE
PE
9F3
(6A)
MCB
X2.2 1 2 PE
Socket for HP
LaserJet Printer
P1102
9F2.1
(6A)
MCB
X2.4 1 2 PE
Socket for CPU
Dell Optiplex
790
9F4
(6A)
MCB
X2.5 1 2 PE
Socket for PLC
Supply
PS 407 10A
9F5
(6A)
MCB
X2.6 1 2 PE
Socket for PC/PG
Laptop
9F6
(6A)
MCB
X2.7 1 2 PE
SPARE
9F7
(6A)
MCB
9F8
(6A)
MCB
Cooling Fan
220VAC
PE
2M2
Panel Light
220VACPE
2H2
2DS2
Door Switch
Cooling Fan
220VAC
PE
3M3
6X6
(35) (36)
(37) (38) (39) (40) (41) (42) (43) (44) (45) (46) (47) (48)
(49)
UPSL1
UPSN
N
L
WLWN
UPSL1
UPSN
Company Name:Client Name: Title:
Energy Monitoring
Drawing by:
SARFRAZ
Checked by:
Tahir Rasool
Dated by:
10/02/2012
WATT N VOLT
Automation & Engineering
18th-km. Ferozepur Road, Lahore Pakistan.
Tel: +92 42 35820595 ,35820296
Fax: +92 42 35820830
E-mail: wnv@wol.net.pk;
wnv@wattnvolt.com
Visit us: http://www.wattnvolt.com
Unilever Pakistan Ltd.
Wall’s Ice Cream Factory
46 Km Multan Road Lahore,
Telephone: +92-49-4540301-6
Facsimile: +92-49-4540307