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User Manual VVFFDD--LL
VARIABLE SPEED AC MOTOR DRIVE
115V/230V 25W – 100W
HIGH PERFORMANCE / EASY CONTROL AC DRIVE
ASIA
DELTA ELECTRONICS, INC.
TAOYUAN Plant/
31-1, SHIEN PAN ROAD,
KUEI SAN INDUSTRIAL ZONE
TAOYUAN 333, TAIWAN
TEL: 886-3-362-6301
FAX: 886-3-362-7267
http://www.deltaww.com/acdrives
NORTH/SOUTH AMERICA
DELTA PRODUCTS
CORPORATION
Sales Office/
P.O. BOX 12173
5101 DAVIS DRIVE
RTP, NC 27709 U. S. A.
TEL: 1-919-767-3813
FAX: 1-919-767-3969
http://www.deltaww.com/acdrives
EUROPE
DELTRONICS (Netherlands) B.V.
Sales Office/
Industriegebied Venlo Nr. 9031
Columbusweg 20
NL-5928 LC Venlo
The Netherlands
TEL: 31-77-324-1930
FAX: 31-77-324-1931
1
Preface
Thank you for choosing Delta’s high-performance VFD-L Series. VFD-L Series are
manufactured by adopting high-quality components, material and incorporating the latest
microprocessor technology available.
This manual will be helpful in the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drives. To guarantee safe operation of the equipment, read
the following safety guidelines before connecting power to the AC motor drives. Keep this
operating manual handy and distribute to all users for reference.
Receiving and Inspection
This VFD-L AC drive has gone through rigorous quality control tests at the factory before
shipment. After receiving the AC motor drive, please check for the following:
Receiving
Check to make sure that the package includes an AC drive and the User Manual.
Inspect the unit to insure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part
number of your order.
Nameplate Information: Example of 100W 230V AC drive
MODE :VFD001L21A
INPUT :1PH 200-240V 50/60Hz 1.4A
OUTPUT:3PH 0-240V 0.8A 303VA 100W
Freq. Range:1.00~120.00Hz
DELTA ELECTRONICS, INC. MADE IN XXXXXX
001L21AT001007
AC Drive Model
Input Spec.
Output Spec.
Output Frequency
Serial Number
Bar Code
Model Explanation and Series Number Explanation:
VFD 001 L 21 A
Version Type
VFD-L Series
Applicable motor capacity
001:60/100(W)
40W:25/40(W)
Series Name
Input Voltage
T 2 01 007
Production number
Production week
Production year 2002
Production factory (Taoyuan)
If there is any nameplate information not corresponding to your purchase order or any
problem, please contact your supplier.
! DANGER! AC input power must be disconnected before any maintenance. Do not
connect or disconnect wires and connectors while power is applied to the circuit.
! CAUTION! There are highly sensitive MOS components on the printed circuit boards.
These components are especially sensitive to static electricity. Do not touch these
components or the circuit boards with metal objects or your bare hands.
! CAUTION! Ground the VFD-L using the ground terminal. The grounding method must
comply with the laws of the country where the AC drive is to be installed.
CAUTION! Heat sink may heat up over 70o
C (158o
F), during the operation. Do not
touch the heat sink.
2
Storage and Installations
Storage:
The AC drive should be kept in the shipping carton before installation. In order to retain the warranty
coverage, the AC drive should be stored properly when it is not to be used for an extended period of time.
Ambient Conditions:
Operation
Air Temperature:
Atmosphere pressure:
Installation Site Altitude:
Vibration:
-10o
C to +40o
C (14o
F to 122o
F)
86 to 106 kPa
below 1000m
Maximum 9.86 m/s2
(1G) at less than 20Hz
Maximum 5.88 m/s2
(1G) at 20Hz to 50Hz
Storage
Temperature:
Relative Humidity:
Atmosphere pressure:
-20o
C to + 60o
C (-4o
F to 140o
F)
Less than 90%, no condensation allowed
86 to 106 kPa
Transportation
Temperature:
Relative Humidity:
Atmosphere pressure:
Vibration:
-20o
C to +60o
C (-4o
F to 140o
F)
Less than 90%, no condensation allowed
86 to 106 kPa
Maximum 9.86 m/s2
(1G) at less than 20Hz
Maximum 5.88 m/s2
(1G) at 20Hz to 50Hz
Installations and Connection:
CAUTION
The control, power supply and motor leads must be laid separately. They must not be fed
through the same cable conduit / trucking.
High voltage insulation test equipment must not be used on cables connected to the drive.
Wait five minutes for DC bus capacitors discharge.
Any Electrical or mechanical modification to this equipment without prior written
consent of Delta Electronics, Inc. will void all warranties and may result in a safety
hazard in addition to voiding the UL listing.
Short Circuit Withstand:
Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes, for 230V
Models, the maximum is 240 Volts.
Improper installation of the AC drive will greatly reduce its life. Be sure to observe the following
precautions when selecting a mounting location. Failure to observe these precautions may void the
warranty!
Do not mount the AC drive near heat-radiating elements or in direct sunlight.
Do not install the AC drive in a place subjected to high temperature, high humidity, excessive
vibration, corrosive gases or liquids, or airborne dust or metallic particles.
Mount the AC drive vertically and do not restrict the airflow to the heat sink fins.
The AC drive generates heat. Allow sufficient space around the unit for heat dissipation as
shown in the figure shown next page:
3
10cm
10cm
5cm 5cm5cm
10cm
10cm
10cm13.5cm
8cm
Connections:
Installations intended to meet UL and CUL requirements must follow the instructions
provided in “Wiring Notes” section below as a minimum standard. Where local codes
exceed these requirements, they must also be followed. Refer to the technical data label
affixed to the AC drive and the motor nameplate for electrical data.
Basic Wiring Diagram
Users must connect wiring according to the following circuit diagram shown below.
L/L1
N/L2
U/T1
V/T2
W/T3
IM RS-485 Serial Interface
1 EV
2 GND
3 SG
4 SG+
PIN 1 & 2 are the power source for
the digital keypad and should not
be used while using RS-485
communication.
:+
:
: -
:
FWD/REV
RUN/STOP
Digital Signal
Common Terminal
Fault Output
(Open Collector)
Wire Gauge: 22-14 AWG
Torque: 10kgf-cm
(8.7 in-lbf)
*NOTE*: Do not plug a Modem or telephone line to the RS-485 communication port,
permanent damage may result. Terminals 2 & 5 are the power sources for the
optional copy keypad and should not be used while using RS-485
communication.
4
Main Circuit Terminals: wire gauge 22-14AWG, torque 10kgf-cm (8.7 in-lbf)
Terminal Symbols Terminal Functions
L/L1, N/L2 AC line input terminals
U/T1, V/T2, W/T3 Motor connections
Earth Ground
Control Circuit Wiring: wire gauge 22-14AWG, torque 10kgf-cm (8.7 in-lbf)
Terminal
symbols
Terminal names Remarks
M0 RUN/STOP Normally Open contact, AC drive starts
operation when closes.
M1 FWD/REV Normally Open contact, AC drive starts
reverse motion when closes.
MO1 Fault Indication When error is detected, MO1 will close.
RS-485 Serial Communication
Port
When DIP Switch 7 is ON, the drive is
controlled by RS-485.
DCM Digital Signal Common Ground for M0, M1 and M01
Front Panel Control Diagram
GREEN POWER LED
RED ERROR LED
(Please refer to
troubleshooting & Fault
Information)
0.05
5 10
30
5
Accel/Decel Time(Sec)
Unit
Accel/Decel Time Knob (sec.)
0 1 10
100
Output frequency (%)
9
Unit
Output Frequency Knob (Hz)
5
Switch Setting Descriptions:
The DIP Switches can only be changed when AC drive is in a stopped mode.
Indicates the position of the switch (ON/OFF).
DIP
Switch
Switch
Name
Switch Setting
Parameter Descriptions
Maximum Output Frequency V/F Curve
ON
1 2 3 4 5 6 7 50Hz
100%
50Hzf1
ON
1 2 3 4 5 6 7
60Hz
100%
60Hzf
ON
1 2 3 4 5 6 7
100Hz
100%
50Hz 100Hzf
2
Max.
Output
Frequency
ON
1 2 3 4 5 6 7
120Hz
100%
60Hz 120Hzf
ON
1 2 3 4 5 6 7
Reverse enable
3
Reverse
Inhibit ON
1 2 3 4 5 6 7
Reverse disable
ON
1 2 3 4 5 6 7
Low torque output
4
Torque
Setting ON
1 2 3 4 5 6 7
High torque output
ON
1 2 3 4 5 6 7
Applicable for 40/100W motor
5
Electronic
Thermal
Setting
ON
1 2 3 4 5 6 7
Applicable for 25/60W motor
ON
1 2 3 4 5 6 7
Operation command controlled by potentiometer.
6
Operation
Command
Source
Select (1)
ON
1 2 3 4 5 6 7
Operation command controlled by external terminal
ON
1 2 3 4 5 6 7
Operation command controlled by external terminal
(can be monitored by communication mode)
7
Operation
Command
Source
Select (2)
ON
1 2 3 4 5 6 7
Switch 7 is ON, indicates the communication mode is
enabled; switches 1 to 6 are address settings.
6
Communication
There is three control modes: RS-485 communication, AC drive front panel, and external terminals. Only
one mode can be used at a time and is selected by DIP Switch 6 and 7. Programming can only be done
when the AC drive is in stopped mode.
DIP switch settings for control
DIP Switch 6 determines if control is via the AC drives front panel or external terminals. Set DIP switch
6 to OFF for AC drive front panel control and ON for external terminal control
DIP Switch 7 determines if control is local or via RS-485 communication. When DIP Switch 7 is OFF,
the AC drive front panel or external terminals control the drive.
Note: The parameters set via RS-485 communication will remain in memory. Users can still read the status
of the AC drive via RS-485 communication, but cannot send any control commands.
When DIP Switch 7 is ON, the drive is controlled by RS-485 communication. Please verify the AC drive is
fully stopped prior to turn DIP Switch 7 ON. If DIP Switch 7 is turned ON during operation, the error LED
will illuminate.
Computer Controls
Each VFD-L AC Drive has a pre-assigned communication address specified by DIP Switch pins 1 to 6
(Refer to the description of setting up address). VFD-L type Communication agreement: Modbus ASCII
mode, protocol <7, N, 2>, Baud rate 9600. The computer then controls each AC Drive according to its
communication address.
ASCII Modes:
Each 8-bit data is the combination of two ASCII characters. For example, a 1-byte data: 64 Hex, shown as
‘64’ in ASCII, consists of ‘6’ (36Hex) and ‘4’ (34Hex).
Character ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’
ASCII code 30H 31H 32H 33H 34H 35H 36H 37H
Character ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’
ASCII code 38H 39H 41H 42H 43H 44H 45H 46H
Data Format
10-bit character frame (For 7-bit character): (7, N, 2)
Start
bit 0 1 2 3 4 5 6 Stop
bit
7-data bits
10-bits character frame
Stop
bit
AC Drive Addresses for RS-485 Communication
VFD-L series communication addresses are 1 to 63, since 0 means broadcast to all AC drives. A DIP
Switch sets to ON for equal to 1 and OFF for equal to 0.
If DIP Switch 7 is OFF during power up, the communication address for the drive is 0008H, this is address
1 (factory default).
If DIP Switch 7 is ON during power up, the address settings are determined by the ON/OFF positions of
DIP Switches 1 to 6. Address 1 is when all switches are set to the OFF position. Switch “1” is the upper bit
and switch 6 is the lower bit.
(A) The addresses will remain in memory when the control mode changes to AC drive panel or external
terminals.
7
(B) The addresses will remain in memory when parameters are reset.
To save new addresses, remove power from the drive, set DIP switch 7 to ON and reapply power to
the drive, at this time the new addresses will be read.
Examples of setting up the address (Black block means ON or OFF of DIP SWITCH):
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
ON
1
2
3
4
5
6
7
Communication
Inhibits
Communication
address is 01
Communication
Address is 01
Communication
Address is 02
Communication
Address is 63
Communication Protocol
Communication Data Frame:
STX Start character ‘:’ (3AH)
ADR 1
ADR 0
Communication address: 8-bit address consists of 2 ASCII codes
CMD 1
CMD 0
Command code: 8-bit command consists of 2 ASCII codes
DATA (n-1)
To
DATA 0
Contents of data:
n×8-bit data consist of 2n ASCII codes.
n<=25, maximum of 50 ASCII codes
LRC CHK 1
LRC CHK 0
LRC check sum: 8-bit check sum consists of 2 ASCII codes
END 1 End characters: END1 = CR (0DH), END0 = LF (0AH)
END 0
ADR (Communication Address)
Valid communication addresses are in the range of 1 to 63. Communication address equal to 0, means
broadcast to all AC drives. In this case, the AMD will not reply any message to the master device.
CMD (Command code) and DATA (data characters)
The format of data characters depends on the command code. The available command codes are
described as followed:
Command code: 03H, read N words. The
maximum value of N is 12. For example, reading
continuous 2 words from starting address 2102H
of AMD with address 01H
Command code: 06H, write 1 word
For example, writing 6000 (1770H) to address
2001H of AMD with address 01H.
Command message: Response message: Command message: Response message:
STX ‘:’ STX ‘:’ STX ‘:’ STX ‘:’
‘0’ ‘0’ ‘0’ ‘0’ADR 1
ADR 0 ‘1’
ADR 1
ADR 0 ‘1’
ADR 1
ADR 0 ‘1’
ADR 1
ADR 0 ‘1’
‘0’ ‘0’ ‘0’ ‘0’CMD 1
CMD 0 ‘3’
CMD 1
CMD 0 ‘3’
CMD 1
CMD 0 ‘6’
CMD 1
CMD 0 ‘6’
8
‘2’ ‘0’ ‘2’ ‘2’
‘1’
Number of data
(byte)
‘4’ ‘0’ ‘0’
‘1’‘0’
‘7’
‘0’ ‘0’
‘7’
Starting data
address
‘2’
Content of
starting data
address
2102H ‘0’
Data address
‘1’
Data address
‘1’
‘0’ ‘0’ ‘1’ ‘1’
‘0’ ‘0’ ‘7’ ‘7’
‘0’ ‘0’ ‘7’ ‘7’
Number of
data
(Count by
word) ‘2’
Content of data
address 2103H
‘0’
Data content
‘0’
Data content
‘0’
‘D’ ‘7’ “5’ ‘5’LRC CHK 1
LRC CHK 0 ‘7’
LRC CHK 1
LRC CHK 0 ‘1’
LRC CHK 1
LRC CHK 0 ‘1’
LRC CHK 1
LRC CHK 0 ‘1’
CR
CR CR CR
END 1
END 0 LF
END 1
END 0
LF
END 1
END 0
LF
END 1
END 0
LF
CHK (check sum)
LRC (Longitudinal Redundancy Check) is calculated by summing up the values of the
bytes from ADR1 to last data character then calculating the hexadecimal representation
of the 2’s-complement negation of the sum. For example, using the command message
of above:
STX ‘:’
‘0’ADR 1
ADR 2 ‘1’
‘0’CMD 1
CMD 2 ‘3’
‘2’
‘1’
‘0’
STARTING DATA
ADDRESS
‘2’
‘0’
‘0’
‘0’
NUMBER OF
DATA
‘2’
‘D’LRC CHK 1
LRC CHK 0 ‘7’
CREND 1
END 0 LF
01H+03H+21H+02H+00H+02H=29H, the
2’s-complement negation of 29H is D7H.
9
Parameters (saved in the EEPROM) : the parameter can be set during the operation.
Parameter Parameter Function Parameter Setting
Factory
Setting
Customer Setting
0 Identity code of Drive Depend on drive Read only
1 Rating current Depend on drive 1 Read/Write
2 Parameter Reset 10: Reset 0 Read/Write
3 Max. Operation Freq.
0: 50 Hz
1: 60 Hz
2: 100 Hz
3: 120 Hz
1 Read Only
4 Accel/Decel Time 0.05 to 30.00 sec 5.00 Read/Write
5 Reverse Inhibit
0: Reverse
disable
1: Reverse
enable
1 Read/Write
6 Torque Increase
0: High Torque
1: Low Torque
1 Read/Write
7 Electronic Thermal
0: 25/60 w
1: 40/100 w
1 Read/Write
8 Communication Addresses 01 to 63 1 Read/Write
9 Software Version Read only #.# Read Only
Address List:
The contents of available addresses are shown as below:
Content: Address: Function:
AC drive
Parameters
nnnnH
nnnn means parameter number, for example, the address of 0004 is
0004H. When reading parameter by command code 03H, only one
parameter can be read at one time.
Bit 0 to 1
00B: No function
01B: Stop
10B: Run
11B: No function
Bit 2 to 3 Reserved
Bit 4 to 5
00B: No function
01B: FWD
10B: REV
11B: Change direction
2000H
Bit 6 to 15 Reversed
2001H Frequency command
Bit 0 1: Reversed
Bit 1 1: Reset
Command
Write only
2002H
Bit 2-15 Reserved
10
Content: Address: Function:
2100H
Error Codes
00: No error occurred
01: Over-current (oc)
02: Over-voltage (ov)
03: Overheat (oH)
04: Overload (oL)
05, 06: Reserved
07: CPU failure (cF3)
08 to 13: Reserved
14: Low voltage (Lv)
15: CPU failure 1 (cF1)
16: CPU failure 2 (cF2)
17 to 19: Reserved
20: Software protection
21: Operation error
22: OH Hardware failure cF3.1
23: OV Hardware failure cF3.2
24: LV Hardware failure cF3.3
26: Hardware failure cF3.5 (current detection)
30: Hardware failure hpf.2
31: Hardware failure hpf.3
Bit 0 to 1
00: STOP
01: Ramp stop
10: Zero speed
11: Operation
Bit 2 Reserved
Bit 3 to 4
00: Forward motion
01: from Reverse to Forward motion
10: from Forward to Reverse motion
11: Reverse motion
Bit 5 to 9 Reserved
Bit 10
1: Operation commands are controlled
by communication interface.
2101H
Bit 11 to 15 Reserved
2102H Frequency Command F (XXX.XX)
2103H Output Frequency H (XXX.XX)
2104H Output Current A (X.XX)
2105H DC-BUS Voltage (XXX)
Status monitor
(Read only)
2106H Output Voltage E (XXX.X)
11
Exception Responses:
Except for broadcast messages, the AC drive is been expected to return a normal response
after receiving command messages from the master device. The following depicts the
conditions that no normal response is replied to the master device.
The AC drive does not receive the messages due to a communication error; thus, the AC
drive has no response. The master device will eventually process a timeout condition.
The AC drive receives the messages without a communication error, but cannot handle it,
an exception response will return to the master device. In the exception response, the most
significant bit of the original command code is set to 1, and an exception code explains the
condition that caused the exception is returned. An example of exception response of
command code 06H and exception code 02H:
STX ‘:’ 3AH
‘0’ 30HADDRESS 1
ADDRESS 0 ‘1’ 31H
FUNCTION
(CMD) 1
‘8’ 38H
FUNCTION
(CMD) 0
‘6’ 36H
‘0’ 30HEXCEPTION
CODE ‘2’ 32H
‘7’ 43HLRC CHK 1
LRC CHK 0 ‘7’ 46H
CR 0DHEND 1
END 0 LF 0AH
The explanation of exception codes:
Exception codes: Explanation
01
Illegal command code:
The command code received in the command message is not
available for the AC drive.
02
Illegal data address:
The data address received in the command message is not available
for the AC drive.
03
Illegal data value:
The data value received in the command message is over range for
the AC drive.
04
Slave device failure:
The AC drive is unable to perform the requested action.
09 Check Sum Error: Check if the Check Sum is correct.
20
Watchdog Timer: The timer will reset to 0 after each valid MODBUS
communication message is received.
12
Maintenance and Inspections
Modern AC drives are based on solid state electronics technology, preventive maintenance
is required to operate this AC drive in its optimal condition, and to ensure a long life. It is
recommended to perform a monthly check up of the AC drive by a qualified technician.
Before the check up, always turn off the AC Input Power to the unit. Wait at least 2 minutes
after all display lamps have gone out, and then confirm that the capacitors have fully
discharged.
Periodic Inspection:
Basic check up items to detect if there were any abnormality during the operation.
1. Whether the motors are operating as expected.
2. Whether the installation environment is abnormal.
3. Whether the cooling system is operating as expected.
4. Whether any irregular vibration or sound occurred during the operation.
5. Whether the motors are overheated during the operation.
6. Always check the input voltage of the AC drive with Voltmeter.
Periodic Maintenance:
It is necessary to stop the motor operation during the check up.
1. Tighten and reinforce the screws of the AC drive if necessary, cause it may loose due to
the vibration or changing of temperatures.
2. Whether the conductors or insulators were corroded and damaged.
3. Check the resistance of the insulation with Megaohmeter.
4. Often check and change the capacitors and relays.
5. If use of the AC drive is discontinued for a long period of time, turn the power on at least
once every two years and confirm that it still functions properly. To confirm functionality,
disconnect the motor and energize the AC drive for 5 hours or more before attempting
to run a motor with it.
6. Clean off any dust and dirt with a vacuum cleaner. Place special emphasis on cleaning
the ventilation ports and PCBs. Always keep these areas clean, as adherence of dust
and dirt can cause unforeseen failures.
Fuse and Fuse Breaker (NFB) Specifications:
Model Ampere Rating (A) Manufacturer (Reference)
40W 115V 6.0A Busmann - JJN-6 300V
40W 230V 3.0A Busmann - JJN-3 300V
100W 115V 10.0A Bssmann - JJN-10 300V
100W 230V 6.0A Bssmann - JJN-6 300V
13
Troubleshooting and Fault Information
The AC drive has a comprehensive fault diagnostic system that includes several different
alarms and fault message. Once a fault is detected, the corresponding protective functions
will be activated to shut down the AC drive output. Below are the fault descriptions, for a
fault shown on the AC drive digital keypad. After fault has been cleared, switch the
Run/Stop key to stop mode to reset the drive.
Fault Display Fault Descriptions Corrective Actions
Alarm LED lighten after
power on Hardware failure Return to the factory
Alarm LED flashes once
in every two seconds
The AC drive
detects an
abnormal increase
in current
(Over-current)
1. Increase the acceleration time
2. Check whether the motor output power
corresponds to the AC drive output
power
3. Check the wiring connection between the
AC drive and motor for possible short
circuit
4. Check for possible over loading
conditions at the motor
Alarm LED flashes twice
in every two seconds
(Over-voltage)
The AC drive
detects that the
DC-BUS voltage
has exceeded its
maximum
allowable value
1. Check whether the input voltage falls
within the rated AC Drive input voltage.
2. Check for possible voltage transients.
3. Bus over-voltage may be caused by
motor regeneration, increase the
accel/decel time.
Alarm LED flash thrice in
every two seconds
(Overload)
Motor overload
1. Check for possible motor overload.
2. Adjust torque detection setting of the DIP
SW4 to an appropriate setting.
3. Increase the AC Drive’s output capacity.
Alarm LED flashes four
times in every two
seconds
(Over-heating)
The AC drive
temperature
sensor detects
excessive heat.
1. Ensure that the ambient temperature
falls within the specified temperature
range.
2. Make sure that the ventilation holes are
not obstructed.
3. Provide enough spacing for adequate
ventilation.
Alarm LED flashes five
times in every two
seconds
(Low voltage)
The AC drive
detects that the
DC Bus Voltage
has fallen below
its minimum value.
Check whether the input voltage falls within
the rated AC Drive input voltage.
Alarm LED flashes
Change DIP SW
while drive is
running
Switch the Run/Stop key to Stop mode to
reset the AC drive.
14
Standard Specifications
Voltage Class 115V Class 230V Class
Model Number VFD- L A/B 40W 001 40W 001
Weight g (lb) A (standard) 270 (0.60) 440 (0.97) 260 (0.57) 430 (0.95)
Weight g (lb) B (build-in EMI filter) 350 (0.77) 525 (1.16) 340 (0.75) 510 (1.12)
Max. Applicable Motor Output (W) 25/40 60/100 25/40 60/100
Rated Output Capacity (VA) 106/152 212/303 106/152 212/303
Rated Output Current (A) 0.28/0.4 0.56/0.8 0.28/0.4 0.56/0.8
Maximum Output Voltage (V)
Two times proportion to
Input Voltage
Proportional to Input
Voltage
OutputRating
Rated Frequency (Hz) 1.00 to 120.00 Hz
Rated Voltage/Frequency
Single phase
100 to 120 VAC
50/60 Hz
Single phase
200 to 240 VAC 50/60Hz
Voltage/Freq. Tolerance Voltage: ±10%, Frequency: ±5%
InputRating
Input Current (A) 1.1A 1.5A 2.2A 3.0A 0.5A 0.7A 1.0A 1.4A
Control Systems
SVPWM (Space Vector Pulse Width Modulation,
carrier frequency 10kHz)
Torque Setting High/Low, Switching
Overload Endurance 150% of rated current for 1 minute
Accel/Decel Time 0.05 to 30.0 seconds
Control
Characteristics
Torque Promotion Torque Boots: 0 or 8%
Frequency Setting Potentiometer
Panel RUN/STOP, FORWARD/REVERSEOperation Setting
Signal Ext. Terminal RUN/STOP, FORWARD/REVERSE, RS-485
Panel Fault Indication (LED Flash)
Operation
Characteristics
Output Indiction
Ext. Terminal Fault Indication (Open Collector)
Protection
Self-testing, Over Voltage, Over Current, Under
Voltage, Overload, Overheating, Thermal.
Cooling Natural air-cooling
Installation Location
Altitude 1,000m or lower, keep from corrosive
gasses, liquid and dust
Pollution Degree 2
Ambient Temperature -10o
C to 40o
C (Non-Condensing and not frozen)
Storage Temperature -20o
C to 60o
C
Ambient Humidity Below 90% RH (non-condensing)
Environment
Vibration
9.80665m/s2
(1G) less than 20Hz, 5.88m/s2
(0.6G) at 20 to 50Hz
15
Dimensions
60.0 [2.36]
100.0[3.94]
80.0[3.15]
POWER
ALARMHigh
Low
RUN
REVFWD
STOP
RS485
90.0[3.54]
52.5 [2.07]
80.0[3.15]
135.7 [5.34]
52.5[2.07]
125.1 [4.93]8.0 [0.31]
2.7 [0.11]
4.5[ 0.18]
VFD001L11A
VFD001L21A
VFD40WL11A
VFD40WL21A
W/T3
N/L2
V/T2
U/T1
L/L1
Unit: mm [inch]
145.1 [5.71]
2.7 [0.11]
8.0 [0.31]
VFD001L11B
VFD001L21B
52.5[2.07]
VFD40WL11B
VFD40WL21B
155.7 [6.13]60.0 [2.36]
High
STOP
FWD
100.0[3.94]
RUN
REV
ALARM
POWER
Low
90.0[3.54]
52.5 [2.07]
RS485
4.5[ 0.18]
80.0[3.15]
80.0[3.15]
W/T3
N/L2
V/T2
U/T1
L/L1
Unit: mm [inch]
SCREW
M4 or Tapping 4(2x)
81
+1
-0[3.19]
53
+1
- 0 [2.09]
90±0.2[3.54]
Unit : mm [inch]

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Vfd l m-en_20030522

  • 1. User Manual VVFFDD--LL VARIABLE SPEED AC MOTOR DRIVE 115V/230V 25W – 100W HIGH PERFORMANCE / EASY CONTROL AC DRIVE ASIA DELTA ELECTRONICS, INC. TAOYUAN Plant/ 31-1, SHIEN PAN ROAD, KUEI SAN INDUSTRIAL ZONE TAOYUAN 333, TAIWAN TEL: 886-3-362-6301 FAX: 886-3-362-7267 http://www.deltaww.com/acdrives NORTH/SOUTH AMERICA DELTA PRODUCTS CORPORATION Sales Office/ P.O. BOX 12173 5101 DAVIS DRIVE RTP, NC 27709 U. S. A. TEL: 1-919-767-3813 FAX: 1-919-767-3969 http://www.deltaww.com/acdrives EUROPE DELTRONICS (Netherlands) B.V. Sales Office/ Industriegebied Venlo Nr. 9031 Columbusweg 20 NL-5928 LC Venlo The Netherlands TEL: 31-77-324-1930 FAX: 31-77-324-1931
  • 2. 1 Preface Thank you for choosing Delta’s high-performance VFD-L Series. VFD-L Series are manufactured by adopting high-quality components, material and incorporating the latest microprocessor technology available. This manual will be helpful in the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drives. Keep this operating manual handy and distribute to all users for reference. Receiving and Inspection This VFD-L AC drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following: Receiving Check to make sure that the package includes an AC drive and the User Manual. Inspect the unit to insure it was not damaged during shipment. Make sure that the part number indicated on the nameplate corresponds with the part number of your order. Nameplate Information: Example of 100W 230V AC drive MODE :VFD001L21A INPUT :1PH 200-240V 50/60Hz 1.4A OUTPUT:3PH 0-240V 0.8A 303VA 100W Freq. Range:1.00~120.00Hz DELTA ELECTRONICS, INC. MADE IN XXXXXX 001L21AT001007 AC Drive Model Input Spec. Output Spec. Output Frequency Serial Number Bar Code Model Explanation and Series Number Explanation: VFD 001 L 21 A Version Type VFD-L Series Applicable motor capacity 001:60/100(W) 40W:25/40(W) Series Name Input Voltage T 2 01 007 Production number Production week Production year 2002 Production factory (Taoyuan) If there is any nameplate information not corresponding to your purchase order or any problem, please contact your supplier. ! DANGER! AC input power must be disconnected before any maintenance. Do not connect or disconnect wires and connectors while power is applied to the circuit. ! CAUTION! There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. Do not touch these components or the circuit boards with metal objects or your bare hands. ! CAUTION! Ground the VFD-L using the ground terminal. The grounding method must comply with the laws of the country where the AC drive is to be installed. CAUTION! Heat sink may heat up over 70o C (158o F), during the operation. Do not touch the heat sink.
  • 3. 2 Storage and Installations Storage: The AC drive should be kept in the shipping carton before installation. In order to retain the warranty coverage, the AC drive should be stored properly when it is not to be used for an extended period of time. Ambient Conditions: Operation Air Temperature: Atmosphere pressure: Installation Site Altitude: Vibration: -10o C to +40o C (14o F to 122o F) 86 to 106 kPa below 1000m Maximum 9.86 m/s2 (1G) at less than 20Hz Maximum 5.88 m/s2 (1G) at 20Hz to 50Hz Storage Temperature: Relative Humidity: Atmosphere pressure: -20o C to + 60o C (-4o F to 140o F) Less than 90%, no condensation allowed 86 to 106 kPa Transportation Temperature: Relative Humidity: Atmosphere pressure: Vibration: -20o C to +60o C (-4o F to 140o F) Less than 90%, no condensation allowed 86 to 106 kPa Maximum 9.86 m/s2 (1G) at less than 20Hz Maximum 5.88 m/s2 (1G) at 20Hz to 50Hz Installations and Connection: CAUTION The control, power supply and motor leads must be laid separately. They must not be fed through the same cable conduit / trucking. High voltage insulation test equipment must not be used on cables connected to the drive. Wait five minutes for DC bus capacitors discharge. Any Electrical or mechanical modification to this equipment without prior written consent of Delta Electronics, Inc. will void all warranties and may result in a safety hazard in addition to voiding the UL listing. Short Circuit Withstand: Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes, for 230V Models, the maximum is 240 Volts. Improper installation of the AC drive will greatly reduce its life. Be sure to observe the following precautions when selecting a mounting location. Failure to observe these precautions may void the warranty! Do not mount the AC drive near heat-radiating elements or in direct sunlight. Do not install the AC drive in a place subjected to high temperature, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles. Mount the AC drive vertically and do not restrict the airflow to the heat sink fins. The AC drive generates heat. Allow sufficient space around the unit for heat dissipation as shown in the figure shown next page:
  • 4. 3 10cm 10cm 5cm 5cm5cm 10cm 10cm 10cm13.5cm 8cm Connections: Installations intended to meet UL and CUL requirements must follow the instructions provided in “Wiring Notes” section below as a minimum standard. Where local codes exceed these requirements, they must also be followed. Refer to the technical data label affixed to the AC drive and the motor nameplate for electrical data. Basic Wiring Diagram Users must connect wiring according to the following circuit diagram shown below. L/L1 N/L2 U/T1 V/T2 W/T3 IM RS-485 Serial Interface 1 EV 2 GND 3 SG 4 SG+ PIN 1 & 2 are the power source for the digital keypad and should not be used while using RS-485 communication. :+ : : - : FWD/REV RUN/STOP Digital Signal Common Terminal Fault Output (Open Collector) Wire Gauge: 22-14 AWG Torque: 10kgf-cm (8.7 in-lbf) *NOTE*: Do not plug a Modem or telephone line to the RS-485 communication port, permanent damage may result. Terminals 2 & 5 are the power sources for the optional copy keypad and should not be used while using RS-485 communication.
  • 5. 4 Main Circuit Terminals: wire gauge 22-14AWG, torque 10kgf-cm (8.7 in-lbf) Terminal Symbols Terminal Functions L/L1, N/L2 AC line input terminals U/T1, V/T2, W/T3 Motor connections Earth Ground Control Circuit Wiring: wire gauge 22-14AWG, torque 10kgf-cm (8.7 in-lbf) Terminal symbols Terminal names Remarks M0 RUN/STOP Normally Open contact, AC drive starts operation when closes. M1 FWD/REV Normally Open contact, AC drive starts reverse motion when closes. MO1 Fault Indication When error is detected, MO1 will close. RS-485 Serial Communication Port When DIP Switch 7 is ON, the drive is controlled by RS-485. DCM Digital Signal Common Ground for M0, M1 and M01 Front Panel Control Diagram GREEN POWER LED RED ERROR LED (Please refer to troubleshooting & Fault Information) 0.05 5 10 30 5 Accel/Decel Time(Sec) Unit Accel/Decel Time Knob (sec.) 0 1 10 100 Output frequency (%) 9 Unit Output Frequency Knob (Hz)
  • 6. 5 Switch Setting Descriptions: The DIP Switches can only be changed when AC drive is in a stopped mode. Indicates the position of the switch (ON/OFF). DIP Switch Switch Name Switch Setting Parameter Descriptions Maximum Output Frequency V/F Curve ON 1 2 3 4 5 6 7 50Hz 100% 50Hzf1 ON 1 2 3 4 5 6 7 60Hz 100% 60Hzf ON 1 2 3 4 5 6 7 100Hz 100% 50Hz 100Hzf 2 Max. Output Frequency ON 1 2 3 4 5 6 7 120Hz 100% 60Hz 120Hzf ON 1 2 3 4 5 6 7 Reverse enable 3 Reverse Inhibit ON 1 2 3 4 5 6 7 Reverse disable ON 1 2 3 4 5 6 7 Low torque output 4 Torque Setting ON 1 2 3 4 5 6 7 High torque output ON 1 2 3 4 5 6 7 Applicable for 40/100W motor 5 Electronic Thermal Setting ON 1 2 3 4 5 6 7 Applicable for 25/60W motor ON 1 2 3 4 5 6 7 Operation command controlled by potentiometer. 6 Operation Command Source Select (1) ON 1 2 3 4 5 6 7 Operation command controlled by external terminal ON 1 2 3 4 5 6 7 Operation command controlled by external terminal (can be monitored by communication mode) 7 Operation Command Source Select (2) ON 1 2 3 4 5 6 7 Switch 7 is ON, indicates the communication mode is enabled; switches 1 to 6 are address settings.
  • 7. 6 Communication There is three control modes: RS-485 communication, AC drive front panel, and external terminals. Only one mode can be used at a time and is selected by DIP Switch 6 and 7. Programming can only be done when the AC drive is in stopped mode. DIP switch settings for control DIP Switch 6 determines if control is via the AC drives front panel or external terminals. Set DIP switch 6 to OFF for AC drive front panel control and ON for external terminal control DIP Switch 7 determines if control is local or via RS-485 communication. When DIP Switch 7 is OFF, the AC drive front panel or external terminals control the drive. Note: The parameters set via RS-485 communication will remain in memory. Users can still read the status of the AC drive via RS-485 communication, but cannot send any control commands. When DIP Switch 7 is ON, the drive is controlled by RS-485 communication. Please verify the AC drive is fully stopped prior to turn DIP Switch 7 ON. If DIP Switch 7 is turned ON during operation, the error LED will illuminate. Computer Controls Each VFD-L AC Drive has a pre-assigned communication address specified by DIP Switch pins 1 to 6 (Refer to the description of setting up address). VFD-L type Communication agreement: Modbus ASCII mode, protocol <7, N, 2>, Baud rate 9600. The computer then controls each AC Drive according to its communication address. ASCII Modes: Each 8-bit data is the combination of two ASCII characters. For example, a 1-byte data: 64 Hex, shown as ‘64’ in ASCII, consists of ‘6’ (36Hex) and ‘4’ (34Hex). Character ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’ ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Character ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’ ASCII code 38H 39H 41H 42H 43H 44H 45H 46H Data Format 10-bit character frame (For 7-bit character): (7, N, 2) Start bit 0 1 2 3 4 5 6 Stop bit 7-data bits 10-bits character frame Stop bit AC Drive Addresses for RS-485 Communication VFD-L series communication addresses are 1 to 63, since 0 means broadcast to all AC drives. A DIP Switch sets to ON for equal to 1 and OFF for equal to 0. If DIP Switch 7 is OFF during power up, the communication address for the drive is 0008H, this is address 1 (factory default). If DIP Switch 7 is ON during power up, the address settings are determined by the ON/OFF positions of DIP Switches 1 to 6. Address 1 is when all switches are set to the OFF position. Switch “1” is the upper bit and switch 6 is the lower bit. (A) The addresses will remain in memory when the control mode changes to AC drive panel or external terminals.
  • 8. 7 (B) The addresses will remain in memory when parameters are reset. To save new addresses, remove power from the drive, set DIP switch 7 to ON and reapply power to the drive, at this time the new addresses will be read. Examples of setting up the address (Black block means ON or OFF of DIP SWITCH): ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 ON 1 2 3 4 5 6 7 Communication Inhibits Communication address is 01 Communication Address is 01 Communication Address is 02 Communication Address is 63 Communication Protocol Communication Data Frame: STX Start character ‘:’ (3AH) ADR 1 ADR 0 Communication address: 8-bit address consists of 2 ASCII codes CMD 1 CMD 0 Command code: 8-bit command consists of 2 ASCII codes DATA (n-1) To DATA 0 Contents of data: n×8-bit data consist of 2n ASCII codes. n<=25, maximum of 50 ASCII codes LRC CHK 1 LRC CHK 0 LRC check sum: 8-bit check sum consists of 2 ASCII codes END 1 End characters: END1 = CR (0DH), END0 = LF (0AH) END 0 ADR (Communication Address) Valid communication addresses are in the range of 1 to 63. Communication address equal to 0, means broadcast to all AC drives. In this case, the AMD will not reply any message to the master device. CMD (Command code) and DATA (data characters) The format of data characters depends on the command code. The available command codes are described as followed: Command code: 03H, read N words. The maximum value of N is 12. For example, reading continuous 2 words from starting address 2102H of AMD with address 01H Command code: 06H, write 1 word For example, writing 6000 (1770H) to address 2001H of AMD with address 01H. Command message: Response message: Command message: Response message: STX ‘:’ STX ‘:’ STX ‘:’ STX ‘:’ ‘0’ ‘0’ ‘0’ ‘0’ADR 1 ADR 0 ‘1’ ADR 1 ADR 0 ‘1’ ADR 1 ADR 0 ‘1’ ADR 1 ADR 0 ‘1’ ‘0’ ‘0’ ‘0’ ‘0’CMD 1 CMD 0 ‘3’ CMD 1 CMD 0 ‘3’ CMD 1 CMD 0 ‘6’ CMD 1 CMD 0 ‘6’
  • 9. 8 ‘2’ ‘0’ ‘2’ ‘2’ ‘1’ Number of data (byte) ‘4’ ‘0’ ‘0’ ‘1’‘0’ ‘7’ ‘0’ ‘0’ ‘7’ Starting data address ‘2’ Content of starting data address 2102H ‘0’ Data address ‘1’ Data address ‘1’ ‘0’ ‘0’ ‘1’ ‘1’ ‘0’ ‘0’ ‘7’ ‘7’ ‘0’ ‘0’ ‘7’ ‘7’ Number of data (Count by word) ‘2’ Content of data address 2103H ‘0’ Data content ‘0’ Data content ‘0’ ‘D’ ‘7’ “5’ ‘5’LRC CHK 1 LRC CHK 0 ‘7’ LRC CHK 1 LRC CHK 0 ‘1’ LRC CHK 1 LRC CHK 0 ‘1’ LRC CHK 1 LRC CHK 0 ‘1’ CR CR CR CR END 1 END 0 LF END 1 END 0 LF END 1 END 0 LF END 1 END 0 LF CHK (check sum) LRC (Longitudinal Redundancy Check) is calculated by summing up the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2’s-complement negation of the sum. For example, using the command message of above: STX ‘:’ ‘0’ADR 1 ADR 2 ‘1’ ‘0’CMD 1 CMD 2 ‘3’ ‘2’ ‘1’ ‘0’ STARTING DATA ADDRESS ‘2’ ‘0’ ‘0’ ‘0’ NUMBER OF DATA ‘2’ ‘D’LRC CHK 1 LRC CHK 0 ‘7’ CREND 1 END 0 LF 01H+03H+21H+02H+00H+02H=29H, the 2’s-complement negation of 29H is D7H.
  • 10. 9 Parameters (saved in the EEPROM) : the parameter can be set during the operation. Parameter Parameter Function Parameter Setting Factory Setting Customer Setting 0 Identity code of Drive Depend on drive Read only 1 Rating current Depend on drive 1 Read/Write 2 Parameter Reset 10: Reset 0 Read/Write 3 Max. Operation Freq. 0: 50 Hz 1: 60 Hz 2: 100 Hz 3: 120 Hz 1 Read Only 4 Accel/Decel Time 0.05 to 30.00 sec 5.00 Read/Write 5 Reverse Inhibit 0: Reverse disable 1: Reverse enable 1 Read/Write 6 Torque Increase 0: High Torque 1: Low Torque 1 Read/Write 7 Electronic Thermal 0: 25/60 w 1: 40/100 w 1 Read/Write 8 Communication Addresses 01 to 63 1 Read/Write 9 Software Version Read only #.# Read Only Address List: The contents of available addresses are shown as below: Content: Address: Function: AC drive Parameters nnnnH nnnn means parameter number, for example, the address of 0004 is 0004H. When reading parameter by command code 03H, only one parameter can be read at one time. Bit 0 to 1 00B: No function 01B: Stop 10B: Run 11B: No function Bit 2 to 3 Reserved Bit 4 to 5 00B: No function 01B: FWD 10B: REV 11B: Change direction 2000H Bit 6 to 15 Reversed 2001H Frequency command Bit 0 1: Reversed Bit 1 1: Reset Command Write only 2002H Bit 2-15 Reserved
  • 11. 10 Content: Address: Function: 2100H Error Codes 00: No error occurred 01: Over-current (oc) 02: Over-voltage (ov) 03: Overheat (oH) 04: Overload (oL) 05, 06: Reserved 07: CPU failure (cF3) 08 to 13: Reserved 14: Low voltage (Lv) 15: CPU failure 1 (cF1) 16: CPU failure 2 (cF2) 17 to 19: Reserved 20: Software protection 21: Operation error 22: OH Hardware failure cF3.1 23: OV Hardware failure cF3.2 24: LV Hardware failure cF3.3 26: Hardware failure cF3.5 (current detection) 30: Hardware failure hpf.2 31: Hardware failure hpf.3 Bit 0 to 1 00: STOP 01: Ramp stop 10: Zero speed 11: Operation Bit 2 Reserved Bit 3 to 4 00: Forward motion 01: from Reverse to Forward motion 10: from Forward to Reverse motion 11: Reverse motion Bit 5 to 9 Reserved Bit 10 1: Operation commands are controlled by communication interface. 2101H Bit 11 to 15 Reserved 2102H Frequency Command F (XXX.XX) 2103H Output Frequency H (XXX.XX) 2104H Output Current A (X.XX) 2105H DC-BUS Voltage (XXX) Status monitor (Read only) 2106H Output Voltage E (XXX.X)
  • 12. 11 Exception Responses: Except for broadcast messages, the AC drive is been expected to return a normal response after receiving command messages from the master device. The following depicts the conditions that no normal response is replied to the master device. The AC drive does not receive the messages due to a communication error; thus, the AC drive has no response. The master device will eventually process a timeout condition. The AC drive receives the messages without a communication error, but cannot handle it, an exception response will return to the master device. In the exception response, the most significant bit of the original command code is set to 1, and an exception code explains the condition that caused the exception is returned. An example of exception response of command code 06H and exception code 02H: STX ‘:’ 3AH ‘0’ 30HADDRESS 1 ADDRESS 0 ‘1’ 31H FUNCTION (CMD) 1 ‘8’ 38H FUNCTION (CMD) 0 ‘6’ 36H ‘0’ 30HEXCEPTION CODE ‘2’ 32H ‘7’ 43HLRC CHK 1 LRC CHK 0 ‘7’ 46H CR 0DHEND 1 END 0 LF 0AH The explanation of exception codes: Exception codes: Explanation 01 Illegal command code: The command code received in the command message is not available for the AC drive. 02 Illegal data address: The data address received in the command message is not available for the AC drive. 03 Illegal data value: The data value received in the command message is over range for the AC drive. 04 Slave device failure: The AC drive is unable to perform the requested action. 09 Check Sum Error: Check if the Check Sum is correct. 20 Watchdog Timer: The timer will reset to 0 after each valid MODBUS communication message is received.
  • 13. 12 Maintenance and Inspections Modern AC drives are based on solid state electronics technology, preventive maintenance is required to operate this AC drive in its optimal condition, and to ensure a long life. It is recommended to perform a monthly check up of the AC drive by a qualified technician. Before the check up, always turn off the AC Input Power to the unit. Wait at least 2 minutes after all display lamps have gone out, and then confirm that the capacitors have fully discharged. Periodic Inspection: Basic check up items to detect if there were any abnormality during the operation. 1. Whether the motors are operating as expected. 2. Whether the installation environment is abnormal. 3. Whether the cooling system is operating as expected. 4. Whether any irregular vibration or sound occurred during the operation. 5. Whether the motors are overheated during the operation. 6. Always check the input voltage of the AC drive with Voltmeter. Periodic Maintenance: It is necessary to stop the motor operation during the check up. 1. Tighten and reinforce the screws of the AC drive if necessary, cause it may loose due to the vibration or changing of temperatures. 2. Whether the conductors or insulators were corroded and damaged. 3. Check the resistance of the insulation with Megaohmeter. 4. Often check and change the capacitors and relays. 5. If use of the AC drive is discontinued for a long period of time, turn the power on at least once every two years and confirm that it still functions properly. To confirm functionality, disconnect the motor and energize the AC drive for 5 hours or more before attempting to run a motor with it. 6. Clean off any dust and dirt with a vacuum cleaner. Place special emphasis on cleaning the ventilation ports and PCBs. Always keep these areas clean, as adherence of dust and dirt can cause unforeseen failures. Fuse and Fuse Breaker (NFB) Specifications: Model Ampere Rating (A) Manufacturer (Reference) 40W 115V 6.0A Busmann - JJN-6 300V 40W 230V 3.0A Busmann - JJN-3 300V 100W 115V 10.0A Bssmann - JJN-10 300V 100W 230V 6.0A Bssmann - JJN-6 300V
  • 14. 13 Troubleshooting and Fault Information The AC drive has a comprehensive fault diagnostic system that includes several different alarms and fault message. Once a fault is detected, the corresponding protective functions will be activated to shut down the AC drive output. Below are the fault descriptions, for a fault shown on the AC drive digital keypad. After fault has been cleared, switch the Run/Stop key to stop mode to reset the drive. Fault Display Fault Descriptions Corrective Actions Alarm LED lighten after power on Hardware failure Return to the factory Alarm LED flashes once in every two seconds The AC drive detects an abnormal increase in current (Over-current) 1. Increase the acceleration time 2. Check whether the motor output power corresponds to the AC drive output power 3. Check the wiring connection between the AC drive and motor for possible short circuit 4. Check for possible over loading conditions at the motor Alarm LED flashes twice in every two seconds (Over-voltage) The AC drive detects that the DC-BUS voltage has exceeded its maximum allowable value 1. Check whether the input voltage falls within the rated AC Drive input voltage. 2. Check for possible voltage transients. 3. Bus over-voltage may be caused by motor regeneration, increase the accel/decel time. Alarm LED flash thrice in every two seconds (Overload) Motor overload 1. Check for possible motor overload. 2. Adjust torque detection setting of the DIP SW4 to an appropriate setting. 3. Increase the AC Drive’s output capacity. Alarm LED flashes four times in every two seconds (Over-heating) The AC drive temperature sensor detects excessive heat. 1. Ensure that the ambient temperature falls within the specified temperature range. 2. Make sure that the ventilation holes are not obstructed. 3. Provide enough spacing for adequate ventilation. Alarm LED flashes five times in every two seconds (Low voltage) The AC drive detects that the DC Bus Voltage has fallen below its minimum value. Check whether the input voltage falls within the rated AC Drive input voltage. Alarm LED flashes Change DIP SW while drive is running Switch the Run/Stop key to Stop mode to reset the AC drive.
  • 15. 14 Standard Specifications Voltage Class 115V Class 230V Class Model Number VFD- L A/B 40W 001 40W 001 Weight g (lb) A (standard) 270 (0.60) 440 (0.97) 260 (0.57) 430 (0.95) Weight g (lb) B (build-in EMI filter) 350 (0.77) 525 (1.16) 340 (0.75) 510 (1.12) Max. Applicable Motor Output (W) 25/40 60/100 25/40 60/100 Rated Output Capacity (VA) 106/152 212/303 106/152 212/303 Rated Output Current (A) 0.28/0.4 0.56/0.8 0.28/0.4 0.56/0.8 Maximum Output Voltage (V) Two times proportion to Input Voltage Proportional to Input Voltage OutputRating Rated Frequency (Hz) 1.00 to 120.00 Hz Rated Voltage/Frequency Single phase 100 to 120 VAC 50/60 Hz Single phase 200 to 240 VAC 50/60Hz Voltage/Freq. Tolerance Voltage: ±10%, Frequency: ±5% InputRating Input Current (A) 1.1A 1.5A 2.2A 3.0A 0.5A 0.7A 1.0A 1.4A Control Systems SVPWM (Space Vector Pulse Width Modulation, carrier frequency 10kHz) Torque Setting High/Low, Switching Overload Endurance 150% of rated current for 1 minute Accel/Decel Time 0.05 to 30.0 seconds Control Characteristics Torque Promotion Torque Boots: 0 or 8% Frequency Setting Potentiometer Panel RUN/STOP, FORWARD/REVERSEOperation Setting Signal Ext. Terminal RUN/STOP, FORWARD/REVERSE, RS-485 Panel Fault Indication (LED Flash) Operation Characteristics Output Indiction Ext. Terminal Fault Indication (Open Collector) Protection Self-testing, Over Voltage, Over Current, Under Voltage, Overload, Overheating, Thermal. Cooling Natural air-cooling Installation Location Altitude 1,000m or lower, keep from corrosive gasses, liquid and dust Pollution Degree 2 Ambient Temperature -10o C to 40o C (Non-Condensing and not frozen) Storage Temperature -20o C to 60o C Ambient Humidity Below 90% RH (non-condensing) Environment Vibration 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz
  • 16. 15 Dimensions 60.0 [2.36] 100.0[3.94] 80.0[3.15] POWER ALARMHigh Low RUN REVFWD STOP RS485 90.0[3.54] 52.5 [2.07] 80.0[3.15] 135.7 [5.34] 52.5[2.07] 125.1 [4.93]8.0 [0.31] 2.7 [0.11] 4.5[ 0.18] VFD001L11A VFD001L21A VFD40WL11A VFD40WL21A W/T3 N/L2 V/T2 U/T1 L/L1 Unit: mm [inch] 145.1 [5.71] 2.7 [0.11] 8.0 [0.31] VFD001L11B VFD001L21B 52.5[2.07] VFD40WL11B VFD40WL21B 155.7 [6.13]60.0 [2.36] High STOP FWD 100.0[3.94] RUN REV ALARM POWER Low 90.0[3.54] 52.5 [2.07] RS485 4.5[ 0.18] 80.0[3.15] 80.0[3.15] W/T3 N/L2 V/T2 U/T1 L/L1 Unit: mm [inch] SCREW M4 or Tapping 4(2x) 81 +1 -0[3.19] 53 +1 - 0 [2.09] 90±0.2[3.54] Unit : mm [inch]