1. Resume
Sachin Jain
Cont. No.9755042702, 9407542702 Email id-: sjain2406@yahoo.com
C A R E E R O B J E C T I V E
Seeking middle management level assignment in field of automobile
vehicle assembly Process & Project engineering management, for growth
of an organization as well as personal skill for productive effort &
effectiveness.
P R O F I L E S Y N O P S I S
As Vehicle assembly Project & process engineering management,Production
Engineer with 10 years of rich hands on & leadership experience in TCF
Vehicle Assembly in reputable Green Field as well as brown field project in
Automobile OEM companies in India.
• Rich Experience of vehicle assembly shop floor Production (6 Years) &
Project & process management (4 years) during green field & brown
field project. Various Resource planning during project as well as mass
production, As per Forecasted Volume like process planning for stage
allocation,Tools,Jigs,Equipment,material flow,Machinery selection
,consumables, manpower TAKT Confirmation,BOM Velidation etc.
• Team handling experience of manage work force of 40 workers & two
team leader for mass production management,Project Handling
Experience for new vehicle launch as well as new plant set up.
• Hands on experience of various engineering tools like process
planning layout planning,Process Sequencing,line balancing,process
mapping and skill management technique,station designing,problem
solving technique,OEE Management,manpower forecasting,tools and
equipment planning,TPM,Skill development & training planning .
• Skilled in planning and executing predictive, preventive, corrective
actions for defect generate due to various issues like
process,parts,design,sequence,equipment.
• Capable in decision making,problem management,Process,crises
management,change management & quality management skill
Sachin Jain
E D U C A T I O N
• B.E Mechanical Engineering
(Evening Shift) from Devi
ahilya university indore madhya
pradesh
Pass Year-May 2014 68.5%
• Diploma Mechanical
Engineering, Govt. Kalaniketan
Polytechinic collage jabalpur M.P.,
Pass Year-March 2006 with
63.8%
T R A I N I N G S
• TPM Awareness Training at
VE Commercial Vehicles,
April 2014 .
• Pilot Vehcile management
system Training Tata Motors
Sep 2008.
• OEE Awareness training at
VE Commercial vehicles at

2. • Having 10 years of experience covering Mass production
management & Project & process engineering with ISUZU
MOTORS,Volvo eicher commercial vehicles,Tata motors & mahindra
and mahindra ltd.
• Adept in capturing and fulfilling requirements of internal & external
customers through effective planning and execution of assignments.
• Manage harmonic Industrial Relation with old workman and cell leader
of plant union in trross-functional teams eliciting superior
performances.
• Dedicated for result driven professional with excellent communication,
coordination, problem Management,change management,crises
management, decision making, planning and execution skills.
P R O F E S S I O N A L E X P E R I E N C E
June 2015 – Present, ISUZU MOTOR India Pvt Ltd,
Line Manager – Production & Prject engineering TCF Vehicle Assembly
Report to: Manager – Team: 03
Company Profile
Isuzu motors India is subsidiary of Isuzu motor Corporation Japan, i.e. World Leader in Truck Assembly based on
volume
• Isuzu motors India has completed setup for its green field manufacturing facility plant at sricity near
Chennai.
• It has wide range of LCV pickup trucks up to 2 ton capacity & SUV, AUV & MUV passenger cars
worldwide.
• It Has Various model of its pickup and cars Range Like Isuzu D-Max Cargo,4X2 & 4X4 D-Max
AUV,Isuzu-MU7 4X2,4X4 As SUV car for Indian Market.
Sachin Jain
K E Y A C H I E V E M E N T O F C A R E E R
• Independently handle project for capacity enhancement project at LCV vehicle assembly in VE
commercial vehicles Ltd.
• Manage TCF Shop floor for Achieving highest production Target in model mix line at condition of 5
vehicle per lot.
• Successfully complete Tyre sub assembly Equipment & process project in Isuzu motors India green
field project
• Successful complete cargo body sub assembly Equipment & process project in Isuzu motors India
green field project
• Lead WI Amendment project for part localization project in Isuzu D-max & MU7 SUV Project

3. Key Result Areas
• Daily Work Management for Achieving Project target As per Planned Duration
• Facility Planning, scheduling and execution for vehicle assembly as per planned volume for green field as well
as brown field project.
• Process study for vehicle assembly and design the assembly stage w.r.t. process and material flow for
planned volume
• Co-ordinates with Production, QC, Logistics, stores, designers to implement the Planned layout as per
schedule
• Specification design for Various equipment for vehicle assembly and select equipment as well as supplier as
per specification schedule and budgeted cost
• Prepare comparison report for different available equipment and generate Purchase order for selected
equipment based on Quality specification delivery time and cost.
• Conduct pre delivery inspection of Jigs, Fixture and equipment at supplier end and during delivery of same
• Conduct and support in installation, commissioning activity of equipment and conduct installation audit along
with user and safety department and capture NCR Related to safety and installation and close the same before
trial batch production
• Involve in Stage designing along with Japanese Engineering Team based on 7 waste Concept, process and
material flow fatigue etc.
• Involve in tools & Jig Planning for individual process as per process requirement for first time right quality.
• Study Master BOM and prepare master manufacturing process plan for new vehicle assembly.
• Prepare Change Document and draft document before start pilot production like Tools planning, WI, Man Hour
Document, Material flow plan etc.
• Review the process and material flow as per master plan and make revision as per requirement if any.
• Prepare process instructions/routings for assembly by focusing on standardization of manufacturing
processes.
• Ensure various resources as per requirement of trial batch of pilot production like manpower, Direct
and indirect materials, hand tools and pneumatic tools and torque management tools for vehicle
assembly.
• Conduct Pilot production activity for new product and track the same with all concern department.
• Verify the planned facility and process planning during trial production, capture NCR related to safety, quality,
equipment, workability, management and other issue along with user department
• Review the NCR i.e. captured during trial production along with various department and allocate
responsibility and confirm closure as per schedule.
• Establish and improvise the manufacturing processes, identify deviations and take corrective actions to ensure
process compliance.
• Prepare process mapping document like PFD, PFMEA, SOP, Control Plan
• Prepare training schedule for new product & evaluate the same during pilot batch production
• Conduct time study and line balancing activity for new product and capture NVA during assembly
activity and reduce it before start of production
• Control the project budget and planning and freezing the same of for cost reduction projects related to
Different variable cost (Manpower, tools, quality, Process Rejection etc.) regular year.
• Participate in design reviews with and quality and production & take actions to improve the
manufacturability of the product. Lead ECO/ ECR process for the product family.
• Support in Kaizen Activity and motivate innovative ideas of employees
• Support in Waste reduction, Skill evaluation, and 5 S activity at shop floor
Jan 2010– May 2015 M/s VE Commercial Vehicles Ltd
Junior Manager-Vehicle Assembly Production
Sachin Jain

4. Report to: Deptt Head–Vehicle Assembly TCF
Key Result Areas:
• Daily Work Management for Achieving Production Target in Terms of SQDCM & execute it efficiently With
team Members
• Planning & execution of various resource like work force, raw material, tools and equipment etc. for achieve
DWM target.
• Daily Meeting with various department for Production & Quality Related Issue like line loss analysis FVI Quality
Defect, Component Assembly Problem issue related to quality control.
• Analyse the Production losses daily bases & take counter major to avoid it again if found any special causes in
them through WHY WHY Analysis and problem solving tool.
• Manage product Quality Control through Hourly Bases defect Analysis on QP Point & Corrective and
preventive action found in FVI, Product audit OR Dispatch Audit
• Analyse various cost of department like man power, Tool, Rejection, consumable item Cost/vehicle Weekly &
Manage it with in the target.
• Manage repair for offline Product not yet ready for dispatch due to fitment issue like material shortage major
replacement repair and component failed during dynamic test
• Conduct training for new joinee operator by using various training tools like audio video training in class room
and training on a job specimen.
• Monitor OJT and product training to new joinee by using various Assembly Process tools like SOP WORK
INSTRUCTION, Manifesto Training of part Identification through Production Plan
• Prepare shift plan for manpower to adhere production schedule & control absenteeism through counselling
• Analyse the Field Failure report & Top warranty Cost issue based on Process with CFT & take CAPA for
reduce them with help of various engineering tool if it is due to Process
• Prepare & Manage various document of TS-16949 like OJT record , Deployment Record, Skill Matrix,
Competency Development Plan, Manifesto model matrix, SOP, Control Plan, Process flow diagram, PFMEA
• Identifying the fatigue based problem for Assembly Procedure & reduce OR eliminate them through KIZEN,
Quality circle and multi skill development for same
• Support to Production engineering team For Machine Installation & Safe Working Practice.
.
OTHER RESPONSIBLITY
• Plan various resources as per capacity Plan by PPC production volume of the organization
• Cooperate in time study process for engineering change order & new product sign off for mass production
• Involve in Work Sub Station Design for Additional increase operation considering engineering concept
regarding safety, TAKT, Quality Parameter & fatigue Involve in latest installation Process of new machine, jigs
& fixture & Tools. Raise the NCR for same if find & follow up for closer through Cross Functional team.
• Prepare Work instruction & Standard Operation Procedure for newly installed machine based on various
function.
• Conduct DFA Confirmation Process for Existing Vehicle for component, based on engineering change OR for
new vehicle setup for mass production & Raise NCR Related to Design & Engineering Issues related to
assembly Operation of Product.
• Study & Training of Latest Equipment & Develop SOP For Individual for Proper Operation of them
• Tools and Gauges planning for the Production of vehicle based on volume & model. Generate the demand to
them by tool crib OR maintenance store.
• Involve in Shop Floor Inventory control based on various engineering technique like FSN & VED
• Manpower Planning and line balancing as per capacity planning for different setups
• Maintain Industrial Relations with Workmen & interact with cell leader of union.
Other Employers
1. M/s Tata Motors LTD Jamshedpur
Designation-Senior Associate (Executive Value Eng. Assy. vehicle Proto typing)
From-May 2008 to December 2009
2. Mahindra & Mahindra Ltd.
Designation-Trainee (Tractor & 2 Wheeler Assembly)
Duration-March 2006 to Apr 2008
Personal Details
Mailing Address
Post-Pindrai
Sachin Jain

5. Teh.-Nainpur
Dist-Mandla
(M.P.) 481668
Date of Birth-21st
Jan.1986
Father Name-Late Shri Sheel Chand Jain
Marital Status-Married
Hobby-Music, Reading
Language Known-Hindi, English
Thanks
SACHIN JAIN
Sachin Jain

6. Teh.-Nainpur
Dist-Mandla
(M.P.) 481668
Date of Birth-21st
Jan.1986
Father Name-Late Shri Sheel Chand Jain
Marital Status-Married
Hobby-Music, Reading
Language Known-Hindi, English
Thanks
SACHIN JAIN
Sachin Jain