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Case Study T extile company Cleaner Production Assessment Tomas Pivoras Kaunas University of Technology Kaunas, Lithuania
Information about “Vernitas” ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Production processes ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Auxiliary processes ,[object Object],[object Object],[object Object],[object Object],[object Object]
Methodology ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Energy balance
H eat consumption
Energy savings ( electricity savings ) 2.7 98 000 36 600 671,300 Total 2.4 68 000 29 000 551,300 Installation of variable speed drives on fans 3.8 30 000 7 800* 120,000 Optimisation of humidification system years EUR EUR/ year kWh/year Units Pay back Investment Savings Elec. savings Electricity savings
Energy savings ( heat recovery ) 2.8 70 000 25 000 753,300 Total 1.5  14 500 9 500* 290,000 Recycling of steam condensate in dyeing dept. 2.0 15 000 7 500 303,300 Heat recovery on air compressors 5.2 40 600 7 800* 160,000 Modernisation of heating substation years EUR EUR/ year kWh/year Units Pay back Investment Savings Heat savings Heat recovery
Optimisation of the humidification system - replacement of the spraying nozzles ,[object Object]
Installation of variable frequency drives on fans ,[object Object]
Heat recovery in the compressed air system
Recycling of steam condensate in dyeing dept.
Main Cleaner Production projects ,[object Object],[object Object],[object Object],[object Object]
Minimisation/optimisation of chemicals used ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Zinc emission to effluent ,[object Object],[object Object],[object Object]
Dyes containing heavy metals
Continual improvements: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Wastewater from dyeing department
Wastewater treatment plant
Membrane filtration ,[object Object],[object Object],[object Object],[object Object]
Reuse of cooling water from spinning machines ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Tp Case Study L

  • 1. Case Study T extile company Cleaner Production Assessment Tomas Pivoras Kaunas University of Technology Kaunas, Lithuania
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  • 8. Energy savings ( electricity savings ) 2.7 98 000 36 600 671,300 Total 2.4 68 000 29 000 551,300 Installation of variable speed drives on fans 3.8 30 000 7 800* 120,000 Optimisation of humidification system years EUR EUR/ year kWh/year Units Pay back Investment Savings Elec. savings Electricity savings
  • 9. Energy savings ( heat recovery ) 2.8 70 000 25 000 753,300 Total 1.5  14 500 9 500* 290,000 Recycling of steam condensate in dyeing dept. 2.0 15 000 7 500 303,300 Heat recovery on air compressors 5.2 40 600 7 800* 160,000 Modernisation of heating substation years EUR EUR/ year kWh/year Units Pay back Investment Savings Heat savings Heat recovery
  • 10.
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  • 12. Heat recovery in the compressed air system
  • 13. Recycling of steam condensate in dyeing dept.
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