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Barrel Storage_ Handling for safety & material handling
- 1. Bharat Shell Limited BarrelStorage Barrel Storage & Handling & Handling
- 2. Bharat Shell Limited Wewill talk about... We will talk about... Barrel Storage Barrel Storage Barrel Stacking Barrel Stacking Handling Barrels Handling Barrels Unloading Barrels Unloading Barrels Safety at workplace Safety at workplace
- 3. Bharat Shell Limited AirSpace Water OIL OIL OIL Water Air space reduced Air expelled Powerful Suction Through Bungs Rain Sun Barrels Breathe Barrels Breathe Oil barrels standing in the open suffer variations in temperature and Oil barrels standing in the open suffer variations in temperature and corresponding variations in the internal pressure. This leads to “Breathing” and corresponding variations in the internal pressure. This leads to “Breathing” and if there is a leaking seal, the moisture is liable to be drawn in - particularly, if if there is a leaking seal, the moisture is liable to be drawn in - particularly, if barrel is standing bung up. As the temperature falls, moisture is drawn in, barrel is standing bung up. As the temperature falls, moisture is drawn in, which can condense to form water droplets. This can lead to emulsification of which can condense to form water droplets. This can lead to emulsification of with oil. with oil.
- 4. Bharat Shell Limited Wateraccumulated on the top of the barrel causes Water accumulated on the top of the barrel causes rusting and obliteration of markings rusting and obliteration of markings Barrels must always be stored in horizontal position Barrels must always be stored in horizontal position Top of the barrel forms a rain trap Top of the barrel forms a rain trap
- 5. Bharat Shell Limited Barrelsmay be stored outdoors Barrels may be stored outdoors Store the barrels horizontally Store the barrels horizontally The bungs of the barrels should be in 3 o’clock The bungs of the barrels should be in 3 o’clock and 9 o’clock position and 9 o’clock position
- 6. Bharat Shell Limited BarrelStacking Barrel Stacking Multi-layered stacking - maximum 3 layers with runners and Multi-layered stacking - maximum 3 layers with runners and stoppers stoppers
- 7. Bharat Shell Limited BarrelStacking Barrel Stacking Barrels must be stored well clear of the ground on Barrels must be stored well clear of the ground on runners to avoid contact with surface water or rain runners to avoid contact with surface water or rain water water
- 8. Bharat Shell Limited IndoorStacking Indoor Stacking Avoid stacking one over another Avoid stacking one over another
- 9. Bharat Shell Limited IndoorStacking Indoor Stacking Preferably stack the barrels on pellets Preferably stack the barrels on pellets
- 10. Bharat Shell Limited BarrelStorage Barrel Storage Outdoor Outdoor Barrels tilted on their sides Barrels tilted on their sides Bungs in 3 o’clock and 9 o’clock position Bungs in 3 o’clock and 9 o’clock position Preferably under shed or cover Preferably under shed or cover Protect from rain by tarpaulins and ensure free air Protect from rain by tarpaulins and ensure free air circulation circulation Off the ground on runners or racks Off the ground on runners or racks Examine regularly for corrosion and identification sign Examine regularly for corrosion and identification sign obscuring obscuring Indoor Indoor Always preferable Always preferable Avoid excessive local heat (e.g. steam pipes) Avoid excessive local heat (e.g. steam pipes) Volatile products should be segregated Volatile products should be segregated
- 11. Bharat Shell Limited SpecialStorage Special Storage The following should The following should NEVER NEVER be stored in open: be stored in open: [ [ Insulating (Transformer) Oils Insulating (Transformer) Oils [ [ Refrigerator Oils Refrigerator Oils [ [ White Oils White Oils [ [ Synthetics Synthetics [ [ AeroShell AeroShell Oils and Compounds Oils and Compounds [ [ Greases (to be stored in vertical position only) Greases (to be stored in vertical position only) [ [ Neat Cutting Oils (containing fatty oils) Neat Cutting Oils (containing fatty oils)
- 12. Bharat Shell Limited HandlingBarrels Handling Barrels • • Very heavy (over 190 kg) Very heavy (over 190 kg) • • Don’t drop... seams may burst Don’t drop... seams may burst • • Use: Use: – – Forklift Forklift – – Rolling by 2 workers Rolling by 2 workers – – Two-wheel hand truck Two-wheel hand truck – – Triangular drum trolley Triangular drum trolley – – Manual elevator Manual elevator – – Chain hoist Chain hoist
- 13. Bharat Shell Limited HandlingBarrels Handling Barrels Avoid dropping barrels on tyres or on ground Avoid dropping barrels on tyres or on ground
- 14. Bharat Shell Limited HandlingBarrels Handling Barrels Use fork-lift preferably Use fork-lift preferably
- 15. Bharat Shell Limited UnloadingBarrels Unloading Barrels 18o BARREL STORAGE AREA VEHICLE AREA A loading/unloading ramp and platform should be A loading/unloading ramp and platform should be constructed constructed
- 16. Bharat Shell Limited Tipson Correct Use Tips on Correct Use • • Always replace bungs/lids after use Always replace bungs/lids after use • • Wipe top before decanting Wipe top before decanting • • Wipe top dry after use Wipe top dry after use • • Dispensing pumps and cans should be clean and Dispensing pumps and cans should be clean and dry dry • • Drain used oil in designated containers Drain used oil in designated containers
- 17. Bharat Shell Limited Safetyat the workplace Safety at the workplace • • Provide protective devices on machines Provide protective devices on machines • • Wear protective clothing Wear protective clothing • • Avoid unnecessary contact with oil Avoid unnecessary contact with oil • • Avoid use of oily rags Avoid use of oily rags • • Never put oily rags/tools into pockets Never put oily rags/tools into pockets • • Provide First Aid Kit Provide First Aid Kit • • Obtain first aid treatment for any injury Obtain first aid treatment for any injury • • Wash with soap water and NOT with kerosene Wash with soap water and NOT with kerosene or petrol or petrol • • Always observe good standard of personal hygiene Always observe good standard of personal hygiene
- 18. Bharat Shell Limited Ensurea safe work Ensure a safe work culture culture