Back Pressure & Length
Calculation in Automotive
Exhaust Piping
Ahmadreza Aminian
1
First Things First….
 The exhaust piping layout begins with silencer location which should be in
relation with tailpipe length. In order to obtain the best noise reduction,
there should only be a short tailpipe after the silencer as shown in the
graph:
 For all-speed engines, read the specified maximum speed for the engine
 For single-speed engines, read the operating speed of the engine
2
Determining the longest length of
tailpipe (source: )
3
Examples of long exhaust systems (i.e.
longer than 5 meters)
4
Exhaust back pressure
 The back pressure in the exhaust system must not exceed the maximum
recommended exhaust back pressure, including silencers. A higher exhaust
back pressure leads to increased fuel consumption and a loss of power.
 The maximum recommended exhaust back pressure is 100 mbar for all
engines. exhaust back pressure in mmH2O. 1,000 mmH2O is equal to 100
mbar.
5
Calculation example6
Graph for calculating additional length
in exhaust system
7
Calculation process (source: )
 Backpressure is calculated by:
8
Calculation process9
Calculation Process (Equivalent Length
of Straight Pipe)
 To obtain equivalent length of straight pipe for various elbows:
10

Back pressure & length calculation in automotive exhaust

  • 1.
    Back Pressure &Length Calculation in Automotive Exhaust Piping Ahmadreza Aminian 1
  • 2.
    First Things First…. The exhaust piping layout begins with silencer location which should be in relation with tailpipe length. In order to obtain the best noise reduction, there should only be a short tailpipe after the silencer as shown in the graph:  For all-speed engines, read the specified maximum speed for the engine  For single-speed engines, read the operating speed of the engine 2
  • 3.
    Determining the longestlength of tailpipe (source: ) 3
  • 4.
    Examples of longexhaust systems (i.e. longer than 5 meters) 4
  • 5.
    Exhaust back pressure The back pressure in the exhaust system must not exceed the maximum recommended exhaust back pressure, including silencers. A higher exhaust back pressure leads to increased fuel consumption and a loss of power.  The maximum recommended exhaust back pressure is 100 mbar for all engines. exhaust back pressure in mmH2O. 1,000 mmH2O is equal to 100 mbar. 5
  • 6.
  • 7.
    Graph for calculatingadditional length in exhaust system 7
  • 8.
    Calculation process (source:)  Backpressure is calculated by: 8
  • 9.
  • 10.
    Calculation Process (EquivalentLength of Straight Pipe)  To obtain equivalent length of straight pipe for various elbows: 10