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Wqt certificate # 18273
This document is a welder qualification test record that documents the variables and results of a welder qualification test conducted on July 28, 2018 as per AWS D1.1/D1.1M: 2015. The welder, MD.WASIM AKRAM, qualified using the SMAW process with E 7018 electrode on a fillet weld with a thickness of 10mm in the flat position on an A36 steel backing plate. The visual, macroetch, and fracture tests all yielded satisfactory results, qualifying the welder.
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The document discusses gas welding as a metal joining process. It describes how gas welding uses a flame from gases like oxygen and acetylene to heat and melt parent metals to form a joint. The key steps of gas welding include preparing the metal surfaces, setting up the joint using fixtures, tack welding to hold the joint in place, and then moving the torch and filler rod to form the weld. Different torch flame types and welding techniques are also outlined. Gas welding is suitable for production and repair work due to control of gas flow and heating/cooling rates.
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This document defines key terms related to welder and procedure qualification including welding procedure specification (WPS), procedure qualification record (PQR), welder performance qualification (WPQ), essential variables, non-essential variables, and supplementary essential variables. It also summarizes requirements for PQR, WPS, and WPQ review and discusses validity, expiration, renewal of welder qualifications, welding repairs, and applicable Aramco engineering procedures.
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Wqt certificate # 18273
This document is a welder qualification test record that documents the variables and results of a welder qualification test conducted on July 28, 2018 as per AWS D1.1/D1.1M: 2015. The welder, MD.WASIM AKRAM, qualified using the SMAW process with E 7018 electrode on a fillet weld with a thickness of 10mm in the flat position on an A36 steel backing plate. The visual, macroetch, and fracture tests all yielded satisfactory results, qualifying the welder.
UNIT-2 Welding Processes.pptx
The document discusses gas welding as a metal joining process. It describes how gas welding uses a flame from gases like oxygen and acetylene to heat and melt parent metals to form a joint. The key steps of gas welding include preparing the metal surfaces, setting up the joint using fixtures, tack welding to hold the joint in place, and then moving the torch and filler rod to form the weld. Different torch flame types and welding techniques are also outlined. Gas welding is suitable for production and repair work due to control of gas flow and heating/cooling rates.
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This document defines key terms related to welder and procedure qualification including welding procedure specification (WPS), procedure qualification record (PQR), welder performance qualification (WPQ), essential variables, non-essential variables, and supplementary essential variables. It also summarizes requirements for PQR, WPS, and WPQ review and discusses validity, expiration, renewal of welder qualifications, welding repairs, and applicable Aramco engineering procedures.
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Welding Procedure Specification and Welder approval based on
AWS D.1.1: Structural Steel Welding Code
ASME IX: Welding and Brazing Qualifications
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The document discusses the duties of a welding inspector, including visual inspection of welds to identify defects and ensure they meet acceptance criteria. It describes tools that can aid inspection like magnification lenses. It outlines a code of practice for an inspection department, including checking documents, materials, equipment and welder qualifications before welding, monitoring the welding process and variables during welding, and inspecting the final weld for defects, dimensions and heat treatment after welding. Repairs should follow an authorized procedure and be re-inspected upon completion.
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The document discusses visual inspection of welds, including terminology for different types of welds and weld features. It provides checklists for welding procedures before, during, and after welding. Common welding defects such as lack of fusion, undercut, and porosity are described along with their potential causes. Visual inspection procedures and features to examine in butt and fillet welds are also outlined.
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This document provides a welder performance qualification certificate for Lucien Van Veeten. It summarizes the welding procedure specification, materials, joint details, welding details, test methods and results for a single-vee butt weld in a 150mm diameter pipe with 13mm wall thickness using gas metal arc welding. All non-destructive and destructive tests were satisfactory, qualifying the welder for single-vee butt welds on pipe with the materials, sizes, welding process and positions described. The certificate is valid for two years provided the welder maintains employment and satisfactory performance of this welding work.
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The document discusses weld defect acceptance criteria according to different codes such as ASTM B31.1, ASME VIII, ASME B31.3, and AWS D1.1. It provides details on acceptance limits for various weld defects depending on the examination method, material thickness, loading conditions, and material application. Defects discussed include cracks, lack of fusion, incomplete penetration, undercuts, porosity, and reinforcement. Acceptance criteria include maximum defect sizes, numbers of defects allowed, cumulative lengths of defects, and distances between defects.
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This document provides information on qualifying welders and welding procedures according to the ASME Section IX code. It includes tables that specify the base metals and filler metals qualified by different welding tests. The tables indicate which base or filler metals a welder or procedure is considered qualified to weld based on the specific metals tested during qualification. Qualifying a production weld also qualifies the procedure to weld a broader range of materials according to these tables.
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This document defines welding codes, standards, and welding procedures. It discusses that a standard is a collection of documents containing codes, specifications, recommended practices, classifications, and guidelines that have been prepared by an institution or organization and approved according to existing procedures. A code is a standard that contains conditions and requirements related to a particular subject and indicates that the procedures used comply with the requirements. A specification is a standard that contains detailed and accurate technical requirements for materials, products, systems or services. It provides examples of welding codes from various organizations and discusses the essential variables and requirements for qualifying welding procedures according to ASME and EN standards.
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This document is a Welding Performance Qualification Record (WPQR) that qualifies a welder according to the AWS D1.1 welding code. It details the welding procedure used including the base metals, welding process, filler metal, welding positions qualified, and test results. The welder, Elvis Tom Jones, used SMAW with E7018 electrode to weld ASTM A36 steel plate in the flat and horizontal positions. Visual and guided bend tests of the welds met the acceptance criteria of AWS D1.1, qualifying the welding procedure and welder.
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This document provides an overview of welding inspection including:
- Typical duties of welding inspectors such as visual inspection, reviewing documentation, and checking welding processes
- Terms and definitions used in welding inspection
- Features that inspectors examine on completed welds such as penetration and types of joints
- Conditions required for visual inspection including lighting and access
- Stages when inspection is typically required including before, during, and after welding
- Records and documentation that inspectors are responsible for collecting and maintaining
The document serves as a reference for welding inspectors, outlining their key responsibilities and areas of focus.
Different types of welding techniques
If you are completely new to the world of welding, it can be defined as a method of joining and melting together two or more pieces of metal or other materials such as thermoplastics through the use of applied heat and pressure. cemetalfabrication.com
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This document provides information on welding terms, processes, and inspection. It defines various joint configurations and welds. It describes terminology for joint types like butt, tee, and corner joints. It explains different joint preparations including single bevel butt and double butt welds. It also outlines the manual metal arc welding process and covers consumables like electrodes and their classifications. Finally, it identifies common weld defects such as cracks, porosity, slag inclusions, and lack of fusion that can be detected during visual inspection.
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Welding inspectors must be certified and have knowledge of welding processes, safety practices, and inspection standards. Inspectors are responsible for visually examining welds and ensuring they meet quality requirements. They must understand drawings, codes, and specifications related to the job. Safety is also critical for inspectors, as they need to avoid hazards from fumes, gases, radiation, and electrical shock when inspecting welding. Proper ventilation and personal protective equipment are required. Inspectors play an important role in maintaining quality and safety.
AWS CWI Training Program Brochure
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The document discusses residual stresses and distortion that occur during welding. It explains that residual stresses develop due to local expansion and contraction during welding, and are locked in as elastic strain. Distortion results from the movement caused by these welding stresses. The document outlines various factors that influence residual stress and distortion, such as heat input, restraint, and weld metal volume. It also discusses different types of distortion and several techniques for controlling distortion, such as joint design, offsetting, balanced welding, and clamping.
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This document provides an overview of workshop safety and tools. It discusses general safety measures like proper attire, eye protection and keeping the floor clear. It also describes common causes of accidents like improper attitude, failure to recognize dangers and strong emotions. Personal safety equipment is outlined like safety goggles, shoes and gloves. Measuring tools including tape measures, calipers and micrometers are defined. Various hand tools for marking, cutting and holding materials are presented. Processes for cutting internal and external threads with taps and dies are covered. Fundamentals of welding different joint types are briefly introduced.
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This document provides information on the essential variables and requirements for welder qualification according to ASME Section IX. It lists the key variables that must be specified for a welder qualification, including welding process, type, base metal, filler metal, and weld thickness limits. It also outlines the qualification requirements and limitations for weld position, diameter, progression, backing, and which filler and base metals a welder is qualified to use based on their test.
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This document summarizes welder qualification test results for welder Raju Mondal using the shielded metal arc welding (SMAW) process. Key details include:
- Test was conducted on July 9, 2018 according to AWS D1.1/D1.1M (2015) requirements
- Visual and macroetch inspections of the test welds found them to be satisfactory
- Welds were made in the flat position with E7018 electrodes on an A36 steel backing using direct current electrode positive polarity
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This document provides information on qualifying welders and welding procedures according to the ASME Section IX code. It includes tables that specify the base metals and filler metals qualified by different welding tests. The tables indicate which base or filler metals a welder or procedure is considered qualified to weld based on the specific metals tested during qualification. Qualifying a production weld also qualifies the procedure to weld a broader range of materials according to these tables.
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This document is a welder qualification test certificate for heat fusion bonding of polyvinylidene fluoride pipe. It certifies that the welder passed tests joining pipe with diameters between 25mm and 110mm and wall thicknesses between 2mm and 8mm, using sleeve/socket joints in all positions. The tests were conducted on sample pipes with outside diameters of 32mm, 50mm, and 75mm to cover the full range of sizes.
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This document defines welding codes, standards, and welding procedures. It discusses that a standard is a collection of documents containing codes, specifications, recommended practices, classifications, and guidelines that have been prepared by an institution or organization and approved according to existing procedures. A code is a standard that contains conditions and requirements related to a particular subject and indicates that the procedures used comply with the requirements. A specification is a standard that contains detailed and accurate technical requirements for materials, products, systems or services. It provides examples of welding codes from various organizations and discusses the essential variables and requirements for qualifying welding procedures according to ASME and EN standards.
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This document is a Welding Performance Qualification Record (WPQR) that qualifies a welder according to the AWS D1.1 welding code. It details the welding procedure used including the base metals, welding process, filler metal, welding positions qualified, and test results. The welder, Elvis Tom Jones, used SMAW with E7018 electrode to weld ASTM A36 steel plate in the flat and horizontal positions. Visual and guided bend tests of the welds met the acceptance criteria of AWS D1.1, qualifying the welding procedure and welder.
cswip-3-1-new-book
This document provides an overview of welding inspection including:
- Typical duties of welding inspectors such as visual inspection, reviewing documentation, and checking welding processes
- Terms and definitions used in welding inspection
- Features that inspectors examine on completed welds such as penetration and types of joints
- Conditions required for visual inspection including lighting and access
- Stages when inspection is typically required including before, during, and after welding
- Records and documentation that inspectors are responsible for collecting and maintaining
The document serves as a reference for welding inspectors, outlining their key responsibilities and areas of focus.
Different types of welding techniques
If you are completely new to the world of welding, it can be defined as a method of joining and melting together two or more pieces of metal or other materials such as thermoplastics through the use of applied heat and pressure. cemetalfabrication.com
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This document provides information on welding terms, processes, and inspection. It defines various joint configurations and welds. It describes terminology for joint types like butt, tee, and corner joints. It explains different joint preparations including single bevel butt and double butt welds. It also outlines the manual metal arc welding process and covers consumables like electrodes and their classifications. Finally, it identifies common weld defects such as cracks, porosity, slag inclusions, and lack of fusion that can be detected during visual inspection.
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A QA/QC ENGINEER MUST KNOW THESE TABLE IN ASME SEC IX
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Welding inspectors must be certified and have knowledge of welding processes, safety practices, and inspection standards. Inspectors are responsible for visually examining welds and ensuring they meet quality requirements. They must understand drawings, codes, and specifications related to the job. Safety is also critical for inspectors, as they need to avoid hazards from fumes, gases, radiation, and electrical shock when inspecting welding. Proper ventilation and personal protective equipment are required. Inspectors play an important role in maintaining quality and safety.
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AWS CWI Training Course Guidelines
We “EUROTECH” introduce ourselves as a multinational training & certification company. Eurotech is an authorised agent for AWS ( American Welding Society) for its certification program like AWS-CWI/SCWI/CAWI and more.. We conduct AWS Examination with documented training in india regularly. You know that certification can mean better pay, more job security, and the proof that your skills and knowledge label you as one of the industry's elite.Becoming AWS certified means passing tests that require a high degree of knowledge, top-notch skills, and the ability to navigate complex codes quickly. And if you, like everyone else, have little time to study, then Eurotech has the answer by way of conducting AWS-CWI training Seminar & Certification events. for more information Contact To Mr Puneet Sharma E-mail: (aws.cwi.training@gmail.com)
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This document provides a sample examination for the AWS D1.1 Structural Welding Code - Steel. It contains 57 multiple choice questions testing knowledge of various requirements and qualifications within the AWS D1.1 code. The questions cover topics like welder certification requirements, prequalified welding processes, filler metal specifications, preheat and interpass temperature limits, weld joint fit-up tolerances, nondestructive testing qualifications, and inspection criteria.
AWS CWI Training Program
Eurotech is organizing AWS CWI Training Courses in all over India and Middle East. With practical training and practice exams offered during the training, attendees can be confident of receiving the most specialized preparation needed to expand their knowledge base, improve their inspection skills and work with diverse fabrication, inspection & testing codes, standards & specifications industry wide. Our approach to education and training will provide an intense week of preparation that will not be found anywhere else. Seminars and materials are provided in various languages to facilitate attendees' needs.
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Is there a completion exam as part of the AWS Welding Symbols Seminar?
Do I need to purchase any other materials?
Do I receive Professional Development Hours (PDHs) for completing this course?
Can I use these Professional Development Hours (PDHs) for recertification?
Will this course help prepare me for the Certified Welding Inspector Exam?
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American Welding Society (AWS) Certifications for WELDING INSPECTOR WELD...
American Welding Society (AWS) Certifications for WELDING INSPECTOR WELDING ENGINEER EDUCATION
Structural Steel Welding Inspection
This document provides generalized guidelines for structural steel welding inspection as per the AWS D1.1 Structural Welding Code for Steel. It covers standard terms, the scope of the code, limitations on its use, design of welded connections, weld joint configurations, prequalification of welding procedures, qualification requirements, fabrication, inspection, and non-destructive testing requirements. Key areas addressed include complete and partial joint penetration welds, fillet welds, prequalification criteria for common welding processes and materials, visual inspection acceptance standards, and additional non-destructive testing as required.
Fabrication and Quality Control of structural steel
Fabrication is the process of assembling steel structures after production in mills. It involves receiving raw materials like steel sections, plates, and fasteners then preparing them through cutting, drilling holes, and rolling plates. The main fabrication procedures are production using cold forming, welding together components after edge preparation, and applying surface protection through methods like blasting and painting. Non-destructive testing techniques help ensure quality by identifying any defects in welds. Quality control focuses on maintaining standards while quality assurance establishes how well quality will be achieved.
Welding Defects
I used this to train QA/QC Engineers in Asia, what defects are and the possible effects they can have on the finished products.
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The document discusses key terminology and concepts related to welding inspection. Some key points:
- It defines different types of welds (e.g. butt weld, fillet weld), joints (e.g. butt, tee, lap), and weld zones (e.g. weld metal, heat affected zone).
- It discusses joint preparation details like bevel angles, root faces, gaps for different joint types (e.g. single V, single J).
- It covers features of fillet welds like leg length, throat thickness, and how they relate. Leg length and throat thickness determine weld strength.
- It also discusses duties of a welding inspector like observing welding, recording
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