The document outlines a comprehensive testing facility for automotive parts, detailing various environmental, electrical, and material quality tests applicable to components such as steering, transmission, and brake parts. It specifies numerous testing methods, including humidity resistance, electrical insulation, and material identification for rubber and metal components, following standard specifications like ASTM and ISO. Additionally, it includes specific automotive parts listed for testing, indicating a focus on quality assurance in vehicle components.

1. Automobile
Part Testing

2. Automotive
Part/Component/Material
Testing Facility

3. A) Environment Testing
(For Component/Product)
1. Humidity Resistance Test (Temp.= 20-60ºC, Humidity= 40-95%)
2. Heat/Thermal Resistance Test (Temp.=20ºC - 1200ºC)
3. Thermal Shock Test (Lower Temp.= -40ºC, Higher Temp.= 250ºC)
4. Thermal Cycle Test (Lower Temp.= -30ºC High Temp.= 80ºC)
5. Salt Spray Test/ CAST Test
6. UV Light Exposure
7. Vibration Test/Bump Test
8. Ingress Protection Test (IP Test)(IEC 60529)
9. Dew Formation Test
10. Resistance to Oil
11. Terminal Temperature Rise Test
12. Warpage Test
Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

4. A) Environment Testing
(For Component/Product) Contd.
13. Resistance to Corrosion
14. Inward Pressure Test
15. Blue Test
16. Ball Drop Test
17. Lens Pressure Test
18. Temperature Rise Characteristic
19. High Temperature Operation Test
20. High Temperature Shelf Test
21. Solvent/Liquid Resistance Test
22. Pull out Test
23. Hot & Cold Test
24. Fuel Resistance Test
Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

5. A) Environment Testing
(For Component/Product) Contd.
25. Scratch Resistance Test
26. Abrasion Resistance
27. Alkali Resistance
28. Electroplating Thickness
29. Coating Thickness (Zinc/Powder/Paint coating)
30. Gloss Value
31. Color Fastness (ΔE)
32. Drop Test (Free Fall)
33. Impact Test
34. Endurance Test
35. Flammability Test
Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

6. B) Electrical Test
1. Electrical Test
2. Short Circuit Test
3. Insulation Resistance Test
4. Voltage Drop Test
5. Dielectric Strength test (High Voltage Test)
6. Current Leakage Test
7. ECR Test
8. Stability & Mechanical Hazards Test
9. Glow Wire Test
10. Needle Flame Test
11. Power Input Test
12. Stress Relies Test
13. Conductor Resistance Test
Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

7. C) Material Quality Test
1. REACH Test (163 Substance)
2. ROHS Test
3. MSDS
4. Rubber/Plastic/Polymer Testing
i. Identification (By FTIR) VI. Ash Content
ii. Tensile Strength & Elongation VII. Carbon Black Content
iii. Compression Set VIII. Density
iv. Tear Strength IX. Accelerated ageing Test
v. Shore Hardness X. Effect of Liquid
5. Ferrous & Non Ferrous Metal Testing
i. Chemical Composition iv. Hardness test
ii. Grade Confirmation v. Bend & Re-Bend
iii. Tensile & Elongation Test vi. Yield Stress Test
Test Method: ASTM, IS, ISO, IEC, JASO, Manufacturer specification

8. Steering Parts • Stabilizer
• Bushing For Stabilizer
Link
• Control AEM
• Ball Joint
• Rubber Metal
Bushing Small
• Rubber Metal
Bushing Big
• Tie Rod End
• Tie Rod End
• Tie Rod
• Steering Boot
• Drop Arm
• Bushing For Drop
Arm
• Bearing Journal
• Wheel Bearing
• Wheel Bearing
• Wheel Hup
• Shock Absorber
Front
• Coil Spring
• Buffer Mounting
• Dust Cap
• Dust Cap With Buffer
Mounting
• Strut Bearings
• Strut Mounting
• Shock Absorber Rear

9. Transmission Parts • CV Joint
• Book kit
• Universal joint
• Cardan shaft
bearing
• Engine mounting
i. Radiator,
A/C
Condenser
ii. A/C
Radiator Fan
• Gearbox
mounting
• Clutch cover
• Clutch disk
• Clutch release
bearing

10. Auto Lamp
• Head lamp
i. Head light
ii. tail light
• Other lamp
Brake Parts
• Brake pad
• Brake disk
• Brake drum
• Brake shoe

11. Belt & Rollers
• V-belt
• Poly-v belt
• Timing belt
• Deflection pulley
• Tension roller
Wires
• Copper Wires

12. Body Parts
• Hood
• Mirror
• Spoiler
• Rear bumper
• Window
Regulator
• Fender
• Front bumper

13. Automotive Part Testing
Stress Test Hardness Test

14. Automotive Part Testing
Hot Air Test Humidity Test

15. Automotive Part Testing
Hydraulic Press Test Rotary Press Test

16. Automotive Part Testing
Tensile Test Vibration Test