Automotive mould maker & Auto Plastic Part Manufacturer - 2015

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Business Scope

History

Organizational Chart

Company Overview
Company Overview
> Locations
> Markets and Turnover
> Employee
> Organization and Management
> Global Network
> Company Culture
> Events Review
1

Locations
 “A” Main Factory 20,000 ㎡ in Baoan,
Shenzhen
(45 minute drive from Shekou to Baoan)
 “B” Corporate Headquarters, Technology
Building, Shekou, Shenzhen
 “C” Hong Kong Airport
(40 minute ferry ride to Shekou)
A
B
C

Markets and Turnover
510 employees, With Engineers in America and Mexico
Sales Revenue of 2015 is expected to reach approximately
$78,000,000USD

Employee Statistics

Organization and Management
Functional Dept.Fareast MoldingBluestar MouldAuto PartsTool Manufacture
Henley Li
Director of HR
&Finance
Brown Huang
Director of
Admin
Chen Yonghe
Manager
George Yang
DFM Manager
Peter Luo
VP
Tony Wang
Manager
Kenny Wei
Sales Manager
Lloyd DeShane
Sales Director
Angela Wang
Sales Director
Guide Xu
Technical
Director
Philip Huang
BSM President
Kevin Yang
Director
Adah Cao
VP
Neil Heppel
Project Manager
Mandy Qiao
Manager
John
US Technical
Support （ Ford
）
Ge Gong
Chief Engineer
George
Consultant
(Ford ）
Kamel
Management
Advisor
You Jing
Tooling
Advisor

Global Network

Company Culture
Mission: To create value for customers
To bring benefits for employees
To share the social responsibility
Team Culture:
Safety first
Never give up
Practical and hands-on
Be innovative
Philosophy: Sincerity, Self-discipline, Vision and Responsibility

Exhibitions

Capabilities
Capabilities
> Research and Development
> Engineering and Analysis
> Project Management Procedures
>Tooling
>Tool Trial Plant
> Tool trial/trial-production flow chart
> Molding
> Quality
> Testing Equipment
> Component Suppliers
> Capital Investments
> Investment Plan
2

Research and Development
Laboratory
19 R&D staff mainly engaged in auto components, body
parts, internal and external products research, design and
development.
Cooperate with Guangdong Mold Association and
Automobile Research Institute in South China University of
Technology.
Test laboratory
abrasion resistance,
moisture resistance,
cold resistance,
wet & heat cycle,
hardy impact,
light aging resistance,
high temperature aging resistance,
materials tensile,…

Engineering and Analysis
Technical Dept. has 8 senior engineers, who are specialized to do DFM
and Moldflow.
Design Dept. has 40 design engineers, they use Pro Engineer, UG,
SolidWork, AutoCAD and Master cam UG to design and program.
Tooling Dept. has about 260 professional mold makers. We can produce
700~800 sets of molds per year, from 150mmX150mm to 2.5mX3.5M, up
to 40T.
We do trial-production and keep the mould running well in the machine
for around 6 hours.
Mold Checking Team has 10 Mold checking engineers. They check the
manufacturing process and inspect the molds.

Project Management Procedures
Mold
Design
CustomerCustomer
Project
Team
Project
Team
SalesSales
Technical Dept.Technical Dept.
Design Dept.Design Dept.
Tooling Dept.Tooling Dept.
OutsourceOutsource
Purchasing
Dept.
Purchasing
Dept.
Mold Trial TeamMold Trial Team
Commercial
Communication
DFM
Outsource processing
Standard Parts
Mold Base
Raw Material
Mold Trial
Mold Checking
Team
Mold Checking
Team
Mold
Building
Checking
Process
Tool
Inspection
Project Team is the core part
of entire project management
system. It will lead and
coordinate on each process
Project Team is the core part
of entire project management
system. It will lead and
coordinate on each process
One project team can follow up
50~60 molds each time.
For more projects, we can set up
a second team.
One project team can follow up
50~60 molds each time.
For more projects, we can set up
a second team.
DFM

Tool Making Capacity
CNC - 20 Machines
• Maximum machining capability 3.2 x 1.9m
• Mori Seiki CNC machine, 1500 x 600m, tolerance±0.003mm
• Mikron CNC machine, 710 x 400mm, tolerance ±0.005mm
• Fanuc CNC machine, 500 x 400 x 200mm, tolerance ±0.005mm
• DMG 5Axes CNC Machine
EDM – 15 Machines
• Sodick mirror EDM machine, tolerance ±0.002mm
• Other EDM machines
Wire-cut – 9 Machines
• Makino Wire-cut machine , tolerance ±0.005mm
• Charmilles Wire-cut machine , tolerance ±0.005mm
• Sodick Wire-cut machine, tolerance ±0.002mm
• Tolerance ±0.002mm

Tool Making Capacity

New Tool & Trial Plant
•1600T- 1set
• 850T - 1set
• 560T - 1set
•450T - 1set
•360t - 1set
•350T - 2sets
•250T - 2sets
•168T - 1set
1000M2 trial plant: 10 tool trial injection machines with robot from 168T to
1600T

New Tool & Trial Plant
3000M2 tool assembly area with big fitting machine and CNC machine, increase
40% tool making capacity

Injection Molding Capabilities
43 injection machines with robot from 50T to 2000T
• Toshiba high speed injection machines from 100T to 350T
• Vertical injection molding machines
• Haitian injection machines
•Haitian SA530 Bi-injection
High volume production
• ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common
materials and engineering plastics
Machine List

Quality Systems
 Certifications
ISO9001:2008 since 2006
ISO14001:2004 since 2008
TS16949:2009 since 2010
 BSM have the systems in place
ensure traceability down to every
process on a single part, component
and material; from design to delivery.

Testing Equipment
 CMM-03 CMM-02 CMM-01
24
 Hardness Guage Height Guage 2CMM

Component Suppliers
SteelSteel
Hot runnerHot runner
TextureTexture
Mold baseMold base
ResinResin
Hydro-
cylinder
Hydro-
cylinder
Standard
parts
Standard
parts

2015 Equipment Investments
 $1,920,000USD investment fund was scheduled for 2015
New Investment Fund in 2015
NO. Equipment List Brand Model Work Spec Quantity Date
Country
Origin
Supplier Condition Price
1 Milling Machine GuiBei GM150 450×1500×200mm 1 2015.3 GuangXi 　 On going US$5,000
2 Milling Machine GuiBei GM150 450×1500×200mm 1 2015.3 GuangXi 　 On going US$5,000
3 Wire-cut Founder DK7740 400×500×400mm 1 2015.8 JiangSu 　 Planning US$13,000
4 Wire-cut Founder DK7750 500×630×600mm 1 2015.8 JiangSu 　 Planning US$17,000
5 CNC Machine OKUMA MB-56VA 1000*560*400 1 2015.3 Japan OKUMA On going US$200,000
6 CNC Machine OKUMA MB-56VA 1000*560*400 1 2015.3 Japan OKUMA On going US$200,000
7 CNC Machine DMG
HSC-
75LINEAR
750*600*560 1 2015.5 Germany DMG Arrived US$500,000
8 Graphite Machine SMD SMD-860 700*780*330 1 2015.9 Shenzhen SMD Planning US$500,000
9
5Axes CNC
Machine
DMG 80EVO 800-700 1 2015.5 Germany DMG Arrived US$480,000
　 Total 　　　　　　　　 US$1,920,000

Investment Plan
InvestmentInvestment plan – BSM Industrial Parkplan – BSM Industrial Park
Focus on automotive parts design and manufacturing.

2014 Key Projects
2014 Key projects
3

FORD-PI
In 2014, BSM set up an exclusive team on Ford-PI project and with exclusively designated
skilled workers, machines and equipment for volume production while at the same time
sticking to a very strict quality control policy.
BSM joint-handedly developed the Interior Atmosphere Lamp with PI and had a very
smooth mass production of the lamp.

ERP Into Auto Parts Making
The year of 2014 witnessed a successful launch of the ERP system into BSM Auto Parts
Dept. With this system, production planning, material procurement, warehouse
management, shipment & delivery was able to smoothly carry through.

ERP Into Mould Making
In the same year, B9 ERP System was also applied to BSM Mould Making Dept.
for mould design, material procurement, production scheduling, process
checking and mold manufacturing. The launch was proved to be very successful
with positive comments from clients.

Mould Design Center
BSM set up a mould design Center to offer customers and clients services on molding
analysis, mould structuring solutions, mould flow analysis, mould secondary
development and standards archiving.

Standard Upgrade
BSM upgraded mould design standards in 2014 while at the same time had a restudy
on client’s standards and expectations to make sure its design and manufacturing is
100% in compliance with client’s requirements.

Auto Parts R&D Dept. & Labs
BSM set up Auto Parts R&D Dept (with laboratory attached) with Guangdong Mould
Association and Automotive Research Institute, South China Technology University to
design, R&D and test on car parts (interior & exterior and component structures). The
CAPSA, Thyssenkrup and PI were also developed and tested in the lab. Additionally, with
the participation of the GAC design team, the R&D capability was further upgraded.

CASPA Fender
Front Fender L Front Fender R Rear Fender L Rear Fender R
Nov, 2013 -Aug, 2014 BSM completed the design of CAPSA B751 Fenders, all together 4
products-front fender(left and right), and rear fenders (left and right).
Sept-Dec ,2014, moulds were completed.
29th
, Sept- 9th
, Dec, 2014, testing devices were designed and manufactured and PASS
report was issued.

CASPA Project
Item BSM project no.
Part
Picture
Cavity Material Color Part Size T1 Time
1 97K12.3 BSM14289 1X2 PA6 BLACK 10*19*T0.8 2015-1-14
2 97K12.14-1 BSM14222 　 1X2 PP BLACK 1000*360*560 2014-12-5
3 97K12.14-2 BSM14221 　 1X2 PP BLACK 850*480*610 2014-12-5

Fan project of DENSO Engine System
In 2014, BSM successfully launched the R&D of Denso/2BW engine fans.

VW Intake Pipe for Euro Delphi
Moulds for VW Intake pipe (Delphi Euro) was successfully developed with 60 moulds
and 110 products. The moulds were on-time delivered to client factories (Poland and
Shenyang ) .

Project Delphi Euro----Total: 60 tooling sets
Item
BSM Mold
No.
Part
Picture
Part Name Cavity
Steel&Hardne
ss
Surface
Request
Color T1 Plan Updates
1 88K11.46-1
16476661-
PAR02_001_MLB_VALVE_AI_
OSA_LHD_140115
2+2(2K)
A&B 板 :P20
CO&CA:2343
(48~52HRC)
CA:600#
CO:320#
black 2015.1.5
Mold was
transferred
2 88K11.46-2
16476662-
PAR02_001_MLB_VALVE_AIR_
RECIRCULATION_LHD_140115
2+2(2K)
A&B 板 :P20
CO&CA:2343
(48~52HRC)
CA:600#
CO:320#
black 2015.1.5
Mold was
transferred
3 88K11.46-5
16476627-
PAR02_001_MLB_T1_VALVE_
TEMP_COLD_3RD_CUSTOME
R_LEVEL_140115
2+2(2K)
A&B 板 :P20
CO&CA:2343
(48~52HRC)
CA:600#
CO:320#
black 2015.1.5
Mold was
transferred
4 88K11.46-6
6476628-
PAR02_001_MLB_T1_VALVE_
TEMP_HOT_140115
2+2(2K)
A&B 板 :P20
CO&CA:2343
(48~52HRC)
CA:600#
CO:320#
black 2015.1.5
Mold was
transferred
5 88K11.46-7
16476643-
PAR02_001_MLB_OUTLET_FO
OT_REAR_140115
2+2(2K)
A&B 板 :P20
CO&CA:2343
(48~52HRC)
CA:600#
CO:320#
black 2015.1.5
Mold was
transferred
6 88K11.46-8
16476644-
PAR02_001_MLB_VALVE_VEN
T_REAR_140115
2+2(2K)
A&B 板 :P20
CO&CA:2343
(48~52HRC)
CA:600#
CO:320#
black 2015.1.5
Mold was
transferred
7 88K11.46-9
16476645-
PAR02_001_MLB_FOOT_FRO
NT_LHS_140115+16476647-
PAR02_001_MLB_FOOT_FRO
NT_RHS_140115
2+2+2+2(2K)
A&B 板 :P20
CO&CA:2343
(48~52HRC)
CA:600#
CO:320#
black 2015.1.5
Mold was
transferred
8
88K11.46-
10
16476646-
PAR02_001_MLB_VALVE_SID
E_VENT_140115
2+2(2K)
A&B 板 :P20
CO&CA:2343
(48~52HRC)
CA:600#
CO:320#
black 2015.1.5
Mold was
tansfered

A68 Side Skirt (Yanfeng Plastic
Omnium ）
One-stop Total Plastic Solution Provider.One-stop Total Plastic Solution Provider.
The R&D for A68 Side Skirt (Yanfeng Plastic Omnium) was successfully developed
in the same year. Product test result showed satisfactory and production has also
been put on 2000T injection machine.

A28 Bumper (GAC Trumpchi)
A28 Bumper mould of GAC Trumpchi was developed with client satisfaction. The
mould was delivered to Zhongxing Yanfeng factory and put on 2000T injection
machine.

Thyssenkrup
In 2014, more than 30 auto parts categories for Thyssenkrupp made by BSM
passed test and got customer’s approval, which are already put into production in
BSM’s workshop. Among them, project of Ford AFSAudi B80V, Fiat Giorgio and SZL
Holder passed customer’s DA6.3 audit at the same time.

Ford/Roush
30 Ford/Roush moulds were developed in 2014 with all together 60 parts categories,
all of which have been delivered to America for production.

Ford/Roush ----Total: 30 sets toolings
Item BSM Mold No.
Customer
Mold No.
Part Picture Cavity Material Color Part Size
T1 Lead
Time
1 BSM92K44.273-1 114857_01 2+2 Glass fill Nylon BLACK 122x100x46 2014-4-1
2 BSM 92K44.273-2 114857_02 2+2 Glass fill Nylon BLACK 122x100x46 2014-4-1
6 BSM 92K44.297-1
114800-01_A
Pillar Tweeter
1+1
Basell SG802N
PP
BLACK 150x80x60 2014-2-20
7 BSM 92K44.297-2
114800-02_A
Pillar Defroster
1+1
Basell SG802N
PP
BLACK 120x60x40 2014-3-22
8 BSM 92K44.297-8
114800-08 B
Upper Rib
Cartridge
1+1
Basell SG802N
PP
Nature 360x250x66 2014-3-24
9 BSM 92K44.297-9
114800-09 B
Upper Slider
1X2
Basell SG802N
PP
BLACK 200x48x5 2014-3-17
10 BSM92K44.322-01 115331-01 1+1 PP7855 NATURE 440x350x89 2014-7-18

Strategic Partnerships
Strategic Partnerships
4

Tier 1 and 2 suppliers to Toyota
2 years of successful Partnerships with Tier 1
Toyota suppliers
 Dedicated Project Management team
 70 tools in 2012 and 2013
 Current program 870A and 982A underway
Current Programs include;
BSM >> Ecoplas >> 466A
BSM >> Mecaplast >> 466A
BSM >> Farplas >> 466A
BSM >> Roush >> 760A
Panel Sub Assy Instr
Cluster Finisher
Control Armrest Hinge
Cup Holder
Control Pillar Lower Holder, Hood Stay
Front Seat Cushion
Inner Shield
Front Seat Cushion
Inner ShieldGrip Assy
Instrument Panel
Under Cover RH
Garnish Sub Assy Instr
Cluster Finisher Lower
Front Door Armrest Insert
Grill
Seat Track Bracket
Inner Cover
Front Seat Cushion
Edge Protector Console Box Insert
Cover Front Floor

ROUSH/FORD/CHRYSLER
5 years of successful Partnership
 Dedicated Roush Project Management team
 90 tools in 2013, commitment for 120 tools in 2014
 2013 Euromold Partner to show strong China partner
 Full time dedicated Roush Engineer on staff with
dedicated office space in Corporate facility and factory
 Daily transportation for engineers to & from the factory
 China cell phone and IT support
 BSM Engineering support in America for quick design
approval and tooling trials.
 Global Projects, Duplicate tooling design for China,
America and Europe
BSM >> Roush >> Toyota 760A
BSM >> Roush >> (Interior trim) Ford
BSM >> Roush >> Chrysler
BSM >> Roush >> (exterior) Ford
BSM >> Roush >> Honda
BSM >> Roush >> Wilber
BSM >> Roush >> Summit Polymers

Partnership with PI
5 years partnership for mold and molding
 Dedicated Pacific Insight Project Management team
 110 tools in 2013, commitment for 140 tools in 2014
 Rapid prototyping tooling and production tooling
 Molding
 We produce all molded parts and ship to
Mexico for final assembly
 Transfer tooling from other Asian and Canadian
molders
 We manage all logistics to Mexico and have a
warehouse inside of PI to manage materials
 We have a dedicated BSM employee to manage
quality and the warehouse in Mexico
 BSM Engineering support in America, full time BSM
engineer on staff at Pacific Insight in Detroit, USA.
BSM >> Pacific Insight >> Ford
BSM >> Pacific Insight >> GM
BSM >> Pacific Insight >> Caterpillar

Lamp project for Trucklite/wipac - 1
Current Programs include
BSM >> Trucklite>> cascadia + Bugatti
BSM >> Trucklite>> Navistar
BSM >> Trucklite>> Volvo project
BSM >> Wipac >> Aston Martin One-77
BSM >> Daimler
Front lens
Rear lamp reflector
Housing
Lens
Head lamp Housing Housing
Lens
Housing
Turnbody

One-stop Total Plastic Solution ProviderOne-stop Total Plastic Solution ProviderOne-stop Total Plastic Solution Provider.One-stop Total Plastic Solution Provider.
Interior Lamps
Headlamps
Rear Lamps
Signal Lighting
Marker Lamps
Numberplate
Lamps/Holders
Warning LampsRectangular Front
Fog Lamp
Reflectors
Lamp project for Trucklite/wipac - 2

Dedicated project management
CAC tank CAC Tank Inlet & Outlet
Central wheel
Central panel
Lateral L/R defrost
cover
Instrument panelSpeaker
Glove box
Radiator Outlet
Radiator Inlet

Middle Console for Skoda Rapid
B Pillar
Wheel Cover
Bar
Middle Console Inner part
Middle Console Outer part
Middle Console AssemblyMiddle Console

Main Customers

Safety Awareness
Safety Awareness
> House Keeping
> Safety equipment for employees
> Safety Education
> Reduction in accidents
5

Housekeeping
Clear walkways and clean floors to eliminate falls and injury

Safety Equipment

Example of Fire safety Training

Reduction in accidents
Yearly Injury Summary
2011 2012 2013 2014
All Accidents 34 32 23 9
3 day Accidents 10 7 6 4
7 day Accidents 6 4 3 2

One-stop Total Plastic Solution ProviderOne-stop Total Plastic Solution ProviderOne-stop Total Plastic Solution Provider.One-stop Total Plastic Solution Provider.
We are here to provideWe are here to provide
the solution you are looking for!the solution you are looking for!
WE APPRECIATE YOUR SUPPORT!

Automotive mould maker & Auto Plastic Part Manufacturer - 2015

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