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CITOOLKIT
PDCA Cycle
Applying the PDCA Cycle: A Blueprint for Continuous Improvement
P
D
A
C
citoolkit.com
Definition
The PDCA Cycle is a four-step model for
problem solving and continuous
improvement.
It provides a simple and structured way
for solving problems and creating
positive change.
PDCA Cycle 2
It helps them to compare and evaluate multiple designs with respect to customer
requirements as the criteria.
citoolkit.com
Definition
An easy to remember four logical sequenced steps . . .
PDCA Cycle 3
Plan Check
Do Act
Cycling through Plan, Do, Check, and Act until desired result is achieved is essential
for continuous improvement.
citoolkit.com
Definition
Represents the logical way of thinking we tend to follow when solving
problems or implementing continuous improvement.
PDCA Cycle 4
Guides through a logical sequence of steps from planning and implementation to
evaluation and adjustment.
citoolkit.com
Applications
The PDCA cycle can be applied in most kinds of projects and improvement
activities . . .
PDCA Cycle 5
When planning to change
the supplier of a product
or service
When trying to
implement a new safety
program within
a facility
When planning to
improve the skill level of
employees in an
organization
citoolkit.com
Applications
The PDCA cycle can be applied in most kinds of projects and improvement
activities . . .
PDCA Cycle 6
When planning to
increase the quality of
care and patient
engagement in a hospital
When an online business
is not producing good
results and customers
are not converting
When the marketing
effort is not generating
the desired results
citoolkit.com
Applications
Another common example is when you are dealing with customer complaints.
PDCA Cycle 7
What we have just listed is a PDCA cycle
Produce solution ideas to deal with the most frequent complaints
You may often need to review the complaints and prioritize them
Conduct pilot surveys with sample customers to test new options
Collect and analyze customer data and feedback
Use the lessons learned to implement the new options in full scale
citoolkit.com
Applications
PDCA is often used when the solution to the problem is known.
PDCA Cycle 8
A3 / 8D
Applicable whether the intended improvement is a breakthrough or incremental.
citoolkit.com
Applications
The PDCA cycle is particularly effective when intending to make changes to
any process.
PDCA Cycle 9
Notify
applicant of
schedule
Notify
interview
panel
Prepare
questions
Arrange
room
Meet
applicant
Ask
questions
Close
interview
Hence, organizations can use the PDCA cycle to optimize their processes and
enhance their overall performance.
Toast bread
Make orange
juice
Prepare
pastries
citoolkit.com
Applications
TQM, ISO standards and the A3 thinking process are all based around the
PDCA philosophy.
PDCA Cycle 10
TQM ISO A3
PDCA stands at the core of all quality systems
citoolkit.com
Benefits
PDCA provides an effective approach for solving quality-related issues such
as nonconformities, inefficiencies, and process variability.
PDCA Cycle 11
The aim is to get closer to whatever goal we have
citoolkit.com
Benefits
PDCA Cycle 12
Encourages the methodical way of
problem solving and implementing
solutions
02
Brings you closer to your goals
as knowledge is increased from
solving problems, failures the
received feedback
03
Improves the critical thinking skills
of your team
05
Helps your organization to
reach towards a more
integrated system
06
Provides feedback to justify
guesses hypotheses and
ensures incorporating feedback
before starting full-scale
implementation
04
Helps closing the gap between
planning and doing
01
citoolkit.com
PDCA Diagram
The PDCA cycle can be represented in the form of a diagram.
PDCA Cycle 13
Act Plan
Check Do
Implement
the best
solution
Identify
the problem
/ opportunity
Study the
results and
feedback
Test
potential
solutions
citoolkit.com
Plan
The PDCA cycle begins with a Planning phase where
the problem and objectives are identified.
In this phase, the team agrees on the problem to be
solved or the process to be improved.
You then need to analyze the current situation,
identify solution alternatives, and select and
schedule the most promising solution.
PDCA Cycle 14
P
D
A
C
citoolkit.com
Do
The selected solution is then tested on a small-scale basis
in the Do phase.
It is important to ensure that the selected solution is
appropriately implemented before committing to full
implementation.
This phase also involves measuring the progress and
collecting data and feedback for later analysis.
PDCA Cycle 15
P
D
A
C
You may need to conduct the pilot test within a department, in a limited
geographical area, or within certain demographic group.
citoolkit.com
Check
Check involves analyzing the collected data and feedback
and comparing the outcome against the planned objectives.
It allows to evaluate how well the solution has worked and
whether further improvement is needed.
This phase is also concerned with identifying the
unexpected issues and gathering and summarizing
the key learnings.
PDCA Cycle 16
P
D
A
C
Current plans can be altered according to the received feedback.
citoolkit.com
Check
Note that you may need to repeat the Do and Check several times until
you achieve desired results.
PDCA Cycle 17
P
D
A
C
P
D
A
C
P
D
A
C
P
D
A
C
Sometimes you may need to return to the planning phase
citoolkit.com
Act
Act is where you implement the solution in full scale.
It involves taking actions based on what you learned
in the Check phase.
A plan should be created for the full implementation
after evaluating the costs and benefits associated.
If the potential benefits are not sufficient, the team
should reevaluate the plan and the project may be
terminated.
PDCA Cycle 18
P
D
A
C
citoolkit.com
Act
Act is also concerned with . . .
PDCA Cycle 19
Documenting
Standardizing
Sustaining the improved process
Integrating it into the organization’s system
citoolkit.com
Multiple Iterations
The use of the PDCA cycle doesn’t necessarily stop once the Act phase is
completed. The improved process may become the new baseline, and you
may start again at the Plan phase.
PDCA Cycle 20
P1
D1
A1
C1
P2
D2
A2
C2
citoolkit.com
Multiple Iterations
Multiple iterations of the PDCA cycle could be necessary to solve the
problem permanently and reach the ultimate future state.
Each cycle will bring you closer to your goals and will extend your
knowledge further.
PDCA Cycle 21
P
D
A
C
citoolkit.com
Multiple Iterations
The PDCA cycle can be repeatedly applied in a process of continuous
improvement where there is no end to it.
PDCA Cycle 22
Repeating the PDCA cycle frequently can be helpful in implementing Kaizen and
other continuous improvement initiatives
citoolkit.com
Multiple Iterations
When the first iteration of the PDCA cycle ends, lessons should be gathered
for the next cycle.
Our knowledge and skills will grow as we continue to work on the project.
PDCA Cycle 23
citoolkit.com
Multiple Iterations
Data should be collected continuously to measure and evaluate the
performance on a continual basis.
PDCA Cycle 24
citoolkit.com
Steps for Implementing a PDCA Cycle
PDCA Cycle 25
With your team, identify and understand the problem
• Brainstorm and screen solution ideas.
• Develop and implement a plan along with responsibilities, milestones, review
periods and metrics.
P
D
A
C
citoolkit.com
Steps for Implementing a PDCA Cycle
PDCA Cycle 26
Put the implementation plan into practice
• Run the pilot solution (produce, serve, purchase, survey, train, etc.).
• Gather data and measure performance outcomes.
P
D
A
C
citoolkit.com
Steps for Implementing a PDCA Cycle
PDCA Cycle 27
Review the obtained results and collected data
• Analyze and compare the results against the initial state.
• Assess whether the solution solves the problem and discuss if further
improvement is needed.
P
D
A
C
citoolkit.com
Steps for Implementing a PDCA Cycle
PDCA Cycle 28
Use what you learned to plan your improvement
• Implement the solution in full scale.
• Train employees on the new process.
P
D
A
C
citoolkit.com
Example – New Product Development
A team is initiating a new product development.
PDCA Cycle 29
Fully implement the
new design acting on the
collected feedback
Create a prototype,
test it, & collect data
from the customer
Plan for the new
product development
& production process
Analyze the collected
data to measure
customer satisfaction
Act Plan
Check Do
citoolkit.com
Example – Delayed Test Results
A lab team is planning to solve a customer complaint about the
delayed test results.
PDCA Cycle 30
Take actions based on
the analysis and fully
implement the best
solution.
Do a small-scale study to
execute the ideas and
collect data on the time
spent waiting for results.
Explore all available
information & generate
solution ideas to deal
with the complaint.
Analyze the data to show
the options that will
result in greater
customer satisfaction.
Act Plan
Check Do
citoolkit.com
Further Information
The PDCA cycle is often referred to as the Shewhart Cycle or Deming Wheel
as it is defined by Shewhart and modified by Deming.
PDCA Cycle 31
Shewhart and Deming are recognized as pioneers in the quality management
movement.
citoolkit.com
Further Information
In 1990, Deming introduced the PDSA cycle which is a modified version of
the PDCA cycle.
PDCA Cycle 32
P
D
A
S
It is believed that data analysis is important for any improvement effort, and
“Checking” does not really imply studying and analyzing the data.
citoolkit.com
Further Information
OPDCA is another version of PDCA where the ‘O’ stands for Observe.
PDCA Cycle 33
P
D
A
C
O
The Observe is added at the front of the cycle to emphasize the need to observe
before creating any plan.
citoolkit.com
Further Information
PDCA relies on trial and error, however, it
keeps improving until it achieves excellence.
Going through the PDCA cycle is not
straightforward and can be slow.
PDCA is not the appropriate approach when
dealing with urgent issues.
PDCA Cycle 34
citoolkit.com
Further Information
PDCA can also be used at the personal level to improve your own performance:
PDCA Cycle 35
D - Try different ways to achieve the results you want to obtain.
P - Identify what is holding you from reaching your true potential.
C - Review your progress and adjust your behavior accordingly.
A - Implement what is working regularly and change what isn’t.
citoolkit.com
Further Information - Useful Tools
PDCA Cycle 36
PLAN
Process mapping, brainstorming, waste analysis, prioritization
matrix, improvement roadmaps, gap analysis, and force field
analysis.
DO
Gantt charts, dashboards, data collection methods, sampling,
observation, check sheets, and control charts.
CHECK
Graphical analysis, statistical analysis, fishbone diagram, Pareto
analysis, root cause analysis, and decision-making techniques.
ACT
Process mapping, Gantt charts, dashboards, control charts, control
plans, visual management, and standard work.
© Copyright Citoolkit.com. All Rights Reserved.
CITOOLKIT
Made with by
The Continuous Improvement Toolkit
www.citoolkit.com

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Applying the PDCA Cycle: A Blueprint for Continuous Improvement

  • 1. CITOOLKIT PDCA Cycle Applying the PDCA Cycle: A Blueprint for Continuous Improvement P D A C
  • 2. citoolkit.com Definition The PDCA Cycle is a four-step model for problem solving and continuous improvement. It provides a simple and structured way for solving problems and creating positive change. PDCA Cycle 2 It helps them to compare and evaluate multiple designs with respect to customer requirements as the criteria.
  • 3. citoolkit.com Definition An easy to remember four logical sequenced steps . . . PDCA Cycle 3 Plan Check Do Act Cycling through Plan, Do, Check, and Act until desired result is achieved is essential for continuous improvement.
  • 4. citoolkit.com Definition Represents the logical way of thinking we tend to follow when solving problems or implementing continuous improvement. PDCA Cycle 4 Guides through a logical sequence of steps from planning and implementation to evaluation and adjustment.
  • 5. citoolkit.com Applications The PDCA cycle can be applied in most kinds of projects and improvement activities . . . PDCA Cycle 5 When planning to change the supplier of a product or service When trying to implement a new safety program within a facility When planning to improve the skill level of employees in an organization
  • 6. citoolkit.com Applications The PDCA cycle can be applied in most kinds of projects and improvement activities . . . PDCA Cycle 6 When planning to increase the quality of care and patient engagement in a hospital When an online business is not producing good results and customers are not converting When the marketing effort is not generating the desired results
  • 7. citoolkit.com Applications Another common example is when you are dealing with customer complaints. PDCA Cycle 7 What we have just listed is a PDCA cycle Produce solution ideas to deal with the most frequent complaints You may often need to review the complaints and prioritize them Conduct pilot surveys with sample customers to test new options Collect and analyze customer data and feedback Use the lessons learned to implement the new options in full scale
  • 8. citoolkit.com Applications PDCA is often used when the solution to the problem is known. PDCA Cycle 8 A3 / 8D Applicable whether the intended improvement is a breakthrough or incremental.
  • 9. citoolkit.com Applications The PDCA cycle is particularly effective when intending to make changes to any process. PDCA Cycle 9 Notify applicant of schedule Notify interview panel Prepare questions Arrange room Meet applicant Ask questions Close interview Hence, organizations can use the PDCA cycle to optimize their processes and enhance their overall performance. Toast bread Make orange juice Prepare pastries
  • 10. citoolkit.com Applications TQM, ISO standards and the A3 thinking process are all based around the PDCA philosophy. PDCA Cycle 10 TQM ISO A3 PDCA stands at the core of all quality systems
  • 11. citoolkit.com Benefits PDCA provides an effective approach for solving quality-related issues such as nonconformities, inefficiencies, and process variability. PDCA Cycle 11 The aim is to get closer to whatever goal we have
  • 12. citoolkit.com Benefits PDCA Cycle 12 Encourages the methodical way of problem solving and implementing solutions 02 Brings you closer to your goals as knowledge is increased from solving problems, failures the received feedback 03 Improves the critical thinking skills of your team 05 Helps your organization to reach towards a more integrated system 06 Provides feedback to justify guesses hypotheses and ensures incorporating feedback before starting full-scale implementation 04 Helps closing the gap between planning and doing 01
  • 13. citoolkit.com PDCA Diagram The PDCA cycle can be represented in the form of a diagram. PDCA Cycle 13 Act Plan Check Do Implement the best solution Identify the problem / opportunity Study the results and feedback Test potential solutions
  • 14. citoolkit.com Plan The PDCA cycle begins with a Planning phase where the problem and objectives are identified. In this phase, the team agrees on the problem to be solved or the process to be improved. You then need to analyze the current situation, identify solution alternatives, and select and schedule the most promising solution. PDCA Cycle 14 P D A C
  • 15. citoolkit.com Do The selected solution is then tested on a small-scale basis in the Do phase. It is important to ensure that the selected solution is appropriately implemented before committing to full implementation. This phase also involves measuring the progress and collecting data and feedback for later analysis. PDCA Cycle 15 P D A C You may need to conduct the pilot test within a department, in a limited geographical area, or within certain demographic group.
  • 16. citoolkit.com Check Check involves analyzing the collected data and feedback and comparing the outcome against the planned objectives. It allows to evaluate how well the solution has worked and whether further improvement is needed. This phase is also concerned with identifying the unexpected issues and gathering and summarizing the key learnings. PDCA Cycle 16 P D A C Current plans can be altered according to the received feedback.
  • 17. citoolkit.com Check Note that you may need to repeat the Do and Check several times until you achieve desired results. PDCA Cycle 17 P D A C P D A C P D A C P D A C Sometimes you may need to return to the planning phase
  • 18. citoolkit.com Act Act is where you implement the solution in full scale. It involves taking actions based on what you learned in the Check phase. A plan should be created for the full implementation after evaluating the costs and benefits associated. If the potential benefits are not sufficient, the team should reevaluate the plan and the project may be terminated. PDCA Cycle 18 P D A C
  • 19. citoolkit.com Act Act is also concerned with . . . PDCA Cycle 19 Documenting Standardizing Sustaining the improved process Integrating it into the organization’s system
  • 20. citoolkit.com Multiple Iterations The use of the PDCA cycle doesn’t necessarily stop once the Act phase is completed. The improved process may become the new baseline, and you may start again at the Plan phase. PDCA Cycle 20 P1 D1 A1 C1 P2 D2 A2 C2
  • 21. citoolkit.com Multiple Iterations Multiple iterations of the PDCA cycle could be necessary to solve the problem permanently and reach the ultimate future state. Each cycle will bring you closer to your goals and will extend your knowledge further. PDCA Cycle 21 P D A C
  • 22. citoolkit.com Multiple Iterations The PDCA cycle can be repeatedly applied in a process of continuous improvement where there is no end to it. PDCA Cycle 22 Repeating the PDCA cycle frequently can be helpful in implementing Kaizen and other continuous improvement initiatives
  • 23. citoolkit.com Multiple Iterations When the first iteration of the PDCA cycle ends, lessons should be gathered for the next cycle. Our knowledge and skills will grow as we continue to work on the project. PDCA Cycle 23
  • 24. citoolkit.com Multiple Iterations Data should be collected continuously to measure and evaluate the performance on a continual basis. PDCA Cycle 24
  • 25. citoolkit.com Steps for Implementing a PDCA Cycle PDCA Cycle 25 With your team, identify and understand the problem • Brainstorm and screen solution ideas. • Develop and implement a plan along with responsibilities, milestones, review periods and metrics. P D A C
  • 26. citoolkit.com Steps for Implementing a PDCA Cycle PDCA Cycle 26 Put the implementation plan into practice • Run the pilot solution (produce, serve, purchase, survey, train, etc.). • Gather data and measure performance outcomes. P D A C
  • 27. citoolkit.com Steps for Implementing a PDCA Cycle PDCA Cycle 27 Review the obtained results and collected data • Analyze and compare the results against the initial state. • Assess whether the solution solves the problem and discuss if further improvement is needed. P D A C
  • 28. citoolkit.com Steps for Implementing a PDCA Cycle PDCA Cycle 28 Use what you learned to plan your improvement • Implement the solution in full scale. • Train employees on the new process. P D A C
  • 29. citoolkit.com Example – New Product Development A team is initiating a new product development. PDCA Cycle 29 Fully implement the new design acting on the collected feedback Create a prototype, test it, & collect data from the customer Plan for the new product development & production process Analyze the collected data to measure customer satisfaction Act Plan Check Do
  • 30. citoolkit.com Example – Delayed Test Results A lab team is planning to solve a customer complaint about the delayed test results. PDCA Cycle 30 Take actions based on the analysis and fully implement the best solution. Do a small-scale study to execute the ideas and collect data on the time spent waiting for results. Explore all available information & generate solution ideas to deal with the complaint. Analyze the data to show the options that will result in greater customer satisfaction. Act Plan Check Do
  • 31. citoolkit.com Further Information The PDCA cycle is often referred to as the Shewhart Cycle or Deming Wheel as it is defined by Shewhart and modified by Deming. PDCA Cycle 31 Shewhart and Deming are recognized as pioneers in the quality management movement.
  • 32. citoolkit.com Further Information In 1990, Deming introduced the PDSA cycle which is a modified version of the PDCA cycle. PDCA Cycle 32 P D A S It is believed that data analysis is important for any improvement effort, and “Checking” does not really imply studying and analyzing the data.
  • 33. citoolkit.com Further Information OPDCA is another version of PDCA where the ‘O’ stands for Observe. PDCA Cycle 33 P D A C O The Observe is added at the front of the cycle to emphasize the need to observe before creating any plan.
  • 34. citoolkit.com Further Information PDCA relies on trial and error, however, it keeps improving until it achieves excellence. Going through the PDCA cycle is not straightforward and can be slow. PDCA is not the appropriate approach when dealing with urgent issues. PDCA Cycle 34
  • 35. citoolkit.com Further Information PDCA can also be used at the personal level to improve your own performance: PDCA Cycle 35 D - Try different ways to achieve the results you want to obtain. P - Identify what is holding you from reaching your true potential. C - Review your progress and adjust your behavior accordingly. A - Implement what is working regularly and change what isn’t.
  • 36. citoolkit.com Further Information - Useful Tools PDCA Cycle 36 PLAN Process mapping, brainstorming, waste analysis, prioritization matrix, improvement roadmaps, gap analysis, and force field analysis. DO Gantt charts, dashboards, data collection methods, sampling, observation, check sheets, and control charts. CHECK Graphical analysis, statistical analysis, fishbone diagram, Pareto analysis, root cause analysis, and decision-making techniques. ACT Process mapping, Gantt charts, dashboards, control charts, control plans, visual management, and standard work.
  • 37. © Copyright Citoolkit.com. All Rights Reserved. CITOOLKIT Made with by The Continuous Improvement Toolkit www.citoolkit.com