The content based on only the application of lean tools in manufacturing industries not service industries. Some animation videos are added to clear the concepts. I think the presentation is valuable those who are new at lean manufacturing.
Making the workshop pleasant is just an IDECool away - discovers Unik Gauges ...A.T.E. Private Limited
The heat and lubricant fumes at Unik Gauges & Tools' CNC workshop were making it difficult for workers to perform the precision work required to manufacture gauges. HMX’s IDECool helped them resolve these problems. Find out how.
ERP for electronics manufacturing streamline every manufacturing operations in the industry. Electronics manufacturing software caters to all inter-department needs.
Find out how a renowned showroom in Western India made sure that its customers had a comfortable shopping experience even in scorching temperatures of more than 45ºC, thanks to the HMX-IDECool.
ERP software for Glass manufacturing industry comes with an ample number of benefits like quality control, multiple bills of materials, improved point of sale and better invoicing.
Chembond Chemicals Limited (NSE & BSE: CHEMBOND) is a 40-year-old known name in India, manufacturing a diverse range of specialty chemicals like water treatment, polymers, construction chemicals, high-performance coatings, animal nutrition, and industrial biotech products. The company has excellent infrastructure facilities like a well-equipped R & D laboratory, multiple regional offices and production plants, well-trained personnel and references across several business segments from the best-known companies in the field. Our presence through the various product lines allows us to serve industries across most segments of manufacturing in India.
Chembond has believed in delivering to customer expectations through continuous investments in innovation and technical services. We strive to deliver value and delight our customers for the money invested by them.
Making the workshop pleasant is just an IDECool away - discovers Unik Gauges ...A.T.E. Private Limited
The heat and lubricant fumes at Unik Gauges & Tools' CNC workshop were making it difficult for workers to perform the precision work required to manufacture gauges. HMX’s IDECool helped them resolve these problems. Find out how.
ERP for electronics manufacturing streamline every manufacturing operations in the industry. Electronics manufacturing software caters to all inter-department needs.
Find out how a renowned showroom in Western India made sure that its customers had a comfortable shopping experience even in scorching temperatures of more than 45ºC, thanks to the HMX-IDECool.
ERP software for Glass manufacturing industry comes with an ample number of benefits like quality control, multiple bills of materials, improved point of sale and better invoicing.
Chembond Chemicals Limited (NSE & BSE: CHEMBOND) is a 40-year-old known name in India, manufacturing a diverse range of specialty chemicals like water treatment, polymers, construction chemicals, high-performance coatings, animal nutrition, and industrial biotech products. The company has excellent infrastructure facilities like a well-equipped R & D laboratory, multiple regional offices and production plants, well-trained personnel and references across several business segments from the best-known companies in the field. Our presence through the various product lines allows us to serve industries across most segments of manufacturing in India.
Chembond has believed in delivering to customer expectations through continuous investments in innovation and technical services. We strive to deliver value and delight our customers for the money invested by them.
Karcher has been in India for nearly 20 years and sales were done through dealers. In 2011 Karcher Germany founded Karcher Cleaning Systems Pvt Ltd in Noida as a 100% subsidiary.
With well over 200 people in 10 branch offices we are one of the leading suppliers of cleaning equipment in India today. There are at least 20.000 Karcher machines in India in operation
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...Karina Islam
The garment industry has played a pioneering role in the development of industrial sector of Bangladesh. The RMG sector is expected to grow despite the global financial crisis of 2009.As China is finding it challenging to make textile and foot wear items at cheap price, due to rising labor costs, many foreign investors, are coming to Bangladesh to take advantage of the low labor cost. Though Bangladesh produces garment with lowest cost but poor productivity. To survive and prosper in today's economic times, companies can no longer manage using financial measures alone, they have to track non-financial measures also such as customer satisfaction, brand preference, speed of response, employee satisfaction etc.Productivity can improve by applying lean tools like- 5s, JIT, Muda, Root Cause analysis, KPIs, VSM. For improving the ultimate productivity OHS of RMG sector of Bangladesh should be improved. In Ready Made Garments (RMG) sector of Bangladesh, the employees represent an organization's biggest and its most valuable asset. The company's productivity, and ultimately, its profitability depend on making sure all of its workers perform up to their full potential. This paper summarizes that how KPIs analysis improve productivity and OHS of RMG sectors. Appropriate indicators are first selected for KPI scoring then simulate the scores with the help of Adaptive Network-based Fuzzy Inference System (ANFIS) and finally illustrated how KPIs impacts on overall productivity.
Bluestar Technology (Shenzhen) Co., Ltd profile 2013Huy Bui Van
BSM Group Ltd. was founded in 1992 and is located in Shenzhen, China. With our 20 years of experience we have become a reliable strategic partner of fortune 100 companies worldwide.
The BSM Group is comprised of seven domestic companies including Fareast Precision Mold&Molding Engineering Ltd.,Bluestar Technology(shenzhen)Co.,Ltd., Globalsocial Technology(shenzhen)Co.,Ltd.
The BSM Group is stable with growth in proven industries, manufacturing, processing, and R&D for the markets of Automotive, Electronics and Health Care. Diversification in developing industries include hotel operating, smart appliances, communication and IT technology.
BSM Group Ltd. covers an area of 20,000 square meters, consisted of office buildings, large-scale tooling shop, precision mold manufacturing workshop, injection workshop, screen printing workshop, assembly line, together with specialized, advanced manufacturing technique and equipment to trial and support production. The total staff is more than 550 people.
In an increasingly competitive international situation, BSM Group Ltd. always adhere to the development strategy from the "Made in China" to "Innovated in China” , focus on new high-tech technology and new product development, design, manufacture and export. As of 2006 the BSM Group has successively passed ISO9001, ISO14001, ROHS and TS16949 quality management system certification.
Email: Dickens@bluestar-mould.com
What are cleanrooms?
Pharmaceutical companies, semiconductor companies, food packaging or precision machinery production require stringent standards of manufacturing as even a small instance of defect or a small particle of dust can lead to hazardous consequences. For this purpose, these industries, as well as a few other critical industries, manufacture, test or develop their products in a highly controlled environment called the Cleanroom.
Sanitary Facility Design Guidelines - Part 2 of 2PPM Services
The following Guidelines, Part 2 of 2, outlining “Sanitary Facility Design Criteria”, including various example views, is intended to drive a level of self-awareness and basic instruction when managing the process designs and facility layout of operations for a food manufacturing environment. Although the guide is not intended to be inclusive of all methodology, it will support in all sanitary design and improvement efforts to better understand the requirements and methods that optimally work for the project and specific conditions.
3D Engineering has designed this presentation to throw light about what is an industry segment and why is it significant to us? CAD/CAM solution mapping involves background study, knowing the industry segment, case studies, choosing the best Products and application. Analyzing all these prospects always helps us to meet 100% ROI, customer satisfaction and best quality.
If you would like to know more details kindly visit our website http://www.3dengg.com/
Karcher has been in India for nearly 20 years and sales were done through dealers. In 2011 Karcher Germany founded Karcher Cleaning Systems Pvt Ltd in Noida as a 100% subsidiary.
With well over 200 people in 10 branch offices we are one of the leading suppliers of cleaning equipment in India today. There are at least 20.000 Karcher machines in India in operation
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...Karina Islam
The garment industry has played a pioneering role in the development of industrial sector of Bangladesh. The RMG sector is expected to grow despite the global financial crisis of 2009.As China is finding it challenging to make textile and foot wear items at cheap price, due to rising labor costs, many foreign investors, are coming to Bangladesh to take advantage of the low labor cost. Though Bangladesh produces garment with lowest cost but poor productivity. To survive and prosper in today's economic times, companies can no longer manage using financial measures alone, they have to track non-financial measures also such as customer satisfaction, brand preference, speed of response, employee satisfaction etc.Productivity can improve by applying lean tools like- 5s, JIT, Muda, Root Cause analysis, KPIs, VSM. For improving the ultimate productivity OHS of RMG sector of Bangladesh should be improved. In Ready Made Garments (RMG) sector of Bangladesh, the employees represent an organization's biggest and its most valuable asset. The company's productivity, and ultimately, its profitability depend on making sure all of its workers perform up to their full potential. This paper summarizes that how KPIs analysis improve productivity and OHS of RMG sectors. Appropriate indicators are first selected for KPI scoring then simulate the scores with the help of Adaptive Network-based Fuzzy Inference System (ANFIS) and finally illustrated how KPIs impacts on overall productivity.
Bluestar Technology (Shenzhen) Co., Ltd profile 2013Huy Bui Van
BSM Group Ltd. was founded in 1992 and is located in Shenzhen, China. With our 20 years of experience we have become a reliable strategic partner of fortune 100 companies worldwide.
The BSM Group is comprised of seven domestic companies including Fareast Precision Mold&Molding Engineering Ltd.,Bluestar Technology(shenzhen)Co.,Ltd., Globalsocial Technology(shenzhen)Co.,Ltd.
The BSM Group is stable with growth in proven industries, manufacturing, processing, and R&D for the markets of Automotive, Electronics and Health Care. Diversification in developing industries include hotel operating, smart appliances, communication and IT technology.
BSM Group Ltd. covers an area of 20,000 square meters, consisted of office buildings, large-scale tooling shop, precision mold manufacturing workshop, injection workshop, screen printing workshop, assembly line, together with specialized, advanced manufacturing technique and equipment to trial and support production. The total staff is more than 550 people.
In an increasingly competitive international situation, BSM Group Ltd. always adhere to the development strategy from the "Made in China" to "Innovated in China” , focus on new high-tech technology and new product development, design, manufacture and export. As of 2006 the BSM Group has successively passed ISO9001, ISO14001, ROHS and TS16949 quality management system certification.
Email: Dickens@bluestar-mould.com
What are cleanrooms?
Pharmaceutical companies, semiconductor companies, food packaging or precision machinery production require stringent standards of manufacturing as even a small instance of defect or a small particle of dust can lead to hazardous consequences. For this purpose, these industries, as well as a few other critical industries, manufacture, test or develop their products in a highly controlled environment called the Cleanroom.
Sanitary Facility Design Guidelines - Part 2 of 2PPM Services
The following Guidelines, Part 2 of 2, outlining “Sanitary Facility Design Criteria”, including various example views, is intended to drive a level of self-awareness and basic instruction when managing the process designs and facility layout of operations for a food manufacturing environment. Although the guide is not intended to be inclusive of all methodology, it will support in all sanitary design and improvement efforts to better understand the requirements and methods that optimally work for the project and specific conditions.
3D Engineering has designed this presentation to throw light about what is an industry segment and why is it significant to us? CAD/CAM solution mapping involves background study, knowing the industry segment, case studies, choosing the best Products and application. Analyzing all these prospects always helps us to meet 100% ROI, customer satisfaction and best quality.
If you would like to know more details kindly visit our website http://www.3dengg.com/
Customer Service PowerPoint PPT Content Modern SampleAndrew Schwartz
163 slides include: understanding the basics of effective customer service, knowing customer wants and expectations, the 4 steps to super service, what to say and addressing excuses, implementing a program and examining behaviors, 7 practical steps to customer service, performance standards and quality, looking to the future, Q& A's, increasing customer satisfaction, the top ten customer complaints, the five most common customer requests, 4 steps to super service, how to's and more.
ReadySetPresent (Customer Service PowerPoint Presentation Content): 100+ PowerPoint presentation content slides. Knowing what your customer wants and needs is the number one factor to excellent customer service. Only by improving one’s customer service can your business develop. Customer Service PowerPoint Presentation Content slides include topics such as: understanding the basics of effective customer service, knowing customer wants and expectations, the 4 steps to super service, 10+ slides on what to say and addressing excuses, 10+ slides on implementing a program and examining behaviors, 7 practical steps to customer service, 30 slides on performance standards and quality, looking to the future, Q& A’s, 5 slides on increasing customer satisfaction, the top ten customer complaints, the five most common customer requests, 4 steps to super service, how to's and more!
Applications of lean manufacturing toolsIshmam Ahmed
Lean Tools application with powerpoint animation. all processes are easily described with images & animation.
Uploaded by
Ishmam Ahmed
Industrial & Production Engineering (IPE)
Shahjalal university of science & Technology, Sylhet, Bangladesh
LEAN Management:
It is a customer focused waste elimination method that makes the process and there by organization lean (eliminating Fat)
In a Lean company, employees always look to improve their skills and improve the processes. Products and Services are driven in right amounts, to right location, at the right time and in the right condition.
Lean Thinking
The Goal of Lean Thinking is the creation of a continuous stream which delivers customer value with the least waste of resources within the shortest possible time.
The Building blocks of Lean Management are 5s, 8 Wastes, Visual Management and Standardized work
A presentation on TPM and its objectives, goals, benefits, pillars and other aspects have been explored as well as its relation to 5s & visual. In the end, step by step implementation of TPM, losses & OEE, these tools also have been shown & discussed.
The case study discusses the potential of drone delivery and the challenges that need to be addressed before it becomes widespread.
Key takeaways:
Drone delivery is in its early stages: Amazon's trial in the UK demonstrates the potential for faster deliveries, but it's still limited by regulations and technology.
Regulations are a major hurdle: Safety concerns around drone collisions with airplanes and people have led to restrictions on flight height and location.
Other challenges exist: Who will use drone delivery the most? Is it cost-effective compared to traditional delivery trucks?
Discussion questions:
Managerial challenges: Integrating drones requires planning for new infrastructure, training staff, and navigating regulations. There are also marketing and recruitment considerations specific to this technology.
External forces vary by country: Regulations, consumer acceptance, and infrastructure all differ between countries.
Demographics matter: Younger generations might be more receptive to drone delivery, while older populations might have concerns.
Stakeholders for Amazon: Customers, regulators, aviation authorities, and competitors are all stakeholders. Regulators likely hold the greatest influence as they determine the feasibility of drone delivery.
Enriching engagement with ethical review processesstrikingabalance
New ethics review processes at the University of Bath. Presented at the 8th World Conference on Research Integrity by Filipa Vance, Head of Research Governance and Compliance at the University of Bath. June 2024, Athens
Comparing Stability and Sustainability in Agile SystemsRob Healy
Copy of the presentation given at XP2024 based on a research paper.
In this paper we explain wat overwork is and the physical and mental health risks associated with it.
We then explore how overwork relates to system stability and inventory.
Finally there is a call to action for Team Leads / Scrum Masters / Managers to measure and monitor excess work for individual teams.
Employment PracticesRegulation and Multinational CorporationsRoopaTemkar
Employment PracticesRegulation and Multinational Corporations
Strategic decision making within MNCs constrained or determined by the implementation of laws and codes of practice and by pressure from political actors. Managers in MNCs have to make choices that are shaped by gvmt. intervention and the local economy.
Public Speaking Tips to Help You Be A Strong Leader.pdfPinta Partners
In the realm of effective leadership, a multitude of skills come into play, but one stands out as both crucial and challenging: public speaking.
Public speaking transcends mere eloquence; it serves as the medium through which leaders articulate their vision, inspire action, and foster engagement. For leaders, refining public speaking skills is essential, elevating their ability to influence, persuade, and lead with resolute conviction. Here are some key tips to consider: https://joellandau.com/the-public-speaking-tips-to-help-you-be-a-stronger-leader/
Integrity in leadership builds trust by ensuring consistency between words an...Ram V Chary
Integrity in leadership builds trust by ensuring consistency between words and actions, making leaders reliable and credible. It also ensures ethical decision-making, which fosters a positive organizational culture and promotes long-term success. #RamVChary
Senior Project and Engineering Leader Jim Smith.pdfJim Smith
I am a Project and Engineering Leader with extensive experience as a Business Operations Leader, Technical Project Manager, Engineering Manager and Operations Experience for Domestic and International companies such as Electrolux, Carrier, and Deutz. I have developed new products using Stage Gate development/MS Project/JIRA, for the pro-duction of Medical Equipment, Large Commercial Refrigeration Systems, Appliances, HVAC, and Diesel engines.
My experience includes:
Managed customized engineered refrigeration system projects with high voltage power panels from quote to ship, coordinating actions between electrical engineering, mechanical design and application engineering, purchasing, production, test, quality assurance and field installation. Managed projects $25k to $1M per project; 4-8 per month. (Hussmann refrigeration)
Successfully developed the $15-20M yearly corporate capital strategy for manufacturing, with the Executive Team and key stakeholders. Created project scope and specifications, business case, ROI, managed project plans with key personnel for nine consumer product manufacturing and distribution sites; to support the company’s strategic sales plan.
Over 15 years of experience managing and developing cost improvement projects with key Stakeholders, site Manufacturing Engineers, Mechanical Engineers, Maintenance, and facility support personnel to optimize pro-duction operations, safety, EHS, and new product development. (BioLab, Deutz, Caire)
Experience working as a Technical Manager developing new products with chemical engineers and packaging engineers to enhance and reduce the cost of retail products. I have led the activities of multiple engineering groups with diverse backgrounds.
Great experience managing the product development of products which utilize complex electrical controls, high voltage power panels, product testing, and commissioning.
Created project scope, business case, ROI for multiple capital projects to support electrotechnical assembly and CPG goods. Identified project cost, risk, success criteria, and performed equipment qualifications. (Carrier, Electrolux, Biolab, Price, Hussmann)
Created detailed projects plans using MS Project, Gant charts in excel, and updated new product development in Jira for stakeholders and project team members including critical path.
Great knowledge of ISO9001, NFPA, OSHA regulations.
User level knowledge of MRP/SAP, MS Project, Powerpoint, Visio, Mastercontrol, JIRA, Power BI and Tableau.
I appreciate your consideration, and look forward to discussing this role with you, and how I can lead your company’s growth and profitability. I can be contacted via LinkedIn via phone or E Mail.
Jim Smith
678-993-7195
jimsmith30024@gmail.com
Specific ServPoints should be tailored for restaurants in all food service segments. Your ServPoints should be the centerpiece of brand delivery training (guest service) and align with your brand position and marketing initiatives, especially in high-labor-cost conditions.
408-784-7371
Foodservice Consulting + Design
Org Design is a core skill to be mastered by management for any successful org change.
Org Topologies™ in its essence is a two-dimensional space with 16 distinctive boxes - atomic organizational archetypes. That space helps you to plot your current operating model by positioning individuals, departments, and teams on the map. This will give a profound understanding of the performance of your value-creating organizational ecosystem.
Application of lean Approach in Manufacturing Sector.
1. WELCOME TO THE PRESENTATION
ON
APPLICATIONS OF
LEAN APPROACH
IN
MANUFACTURING
2. COURSE NAME: Business Communication Seminar
COURSE NO: IPE-326
PRESENTED BY
MEMBER’S NAME REG NO:
Ismam Ahmed 2012334062
Musaddeque Hossain 2012334063
Reduan Islam Hridoy 2012334065
Sabbir Ahmed 2012334064
DEPARTMENT OF INDUSTRIAL AND PRODUCTION ENGINEERING
SHAHJALAL UNIVERSITY OF SCIENCE &TECHNOLOGY, SYLHET
3. CONTENTS What is lean?
Component of lean manufacturing
7 types of wastes
Origin of lean
5S
Batch size reduction
Kanban
Kaizan
Visual contents(Andon,Footprint,Signage)
Cellular plant
Lean in Bangladesh
4. It is a comprehensive set of techniques that are
used to identification and stady elimination of
wastes,improvement of quality,reduction of
production and cost
What is lean
Elimination of waste
Improve of quality
Identification
Reduction cost
5. TPS Definitions of Waste(7 types)
1. Overproduction
2. Waiting, including time in
queue
3. Transportation (between
workstations, or between
supplier and customer)
4. Non-value-adding activities
5. Inventory
6. Waste motion
7. Cost of poor quality: scrap,
rework, and inspection
“Anything that adds Cost to the product without adding Value”
6. Team work
Origin of Lean
Statiscal Process
Control
Plan-Do-Check-Act
cycle
Assembly
line
StandardizedWork
Timestudy
Interchangeable parts
Work
Division
“Doing more with
less”
JIT
Jidoka
Kaizen
SMED
Pull system
7. Waste is Often Built Into Jobs
Gilbreth study on brick setup
Need 7-8 sec to setup a single brick Need 2-3 sec to setup a single brick
13. KANBAN
Pending Analysis Development Test
Doing Done Doing Done
p11
p22
p17
p15
p13
p5
p8
p2
p9
p10
p7
p1
p3
p6
Where is Product-3 now?
Search the hole
plant
Check Kanban list
14. 5S (workplace organization)
Organisation/
Sort out
SEIRI
Orderliness/
Systemize
SEITON
Standardize
SEIKETSU
Sustain/
Discipline
SHITSUKE
The Cleaning/
Shining
SEISO
Developed by the Japanese
Housekeeping System
Helps Create a Better Working Environment and a Consistently High
Quality Process
Make faster assembly plant
15. 5S Effect on Office
Clean top
Similar
papers in
files
Paper
arranged
SEIRI SEITON SEISO SEIKETSU SHITSUKE
17. Types of Andon
Coded signal lightsText Graphics
Visual Andon
Green - no problems
Yellow - situation requires
attention, production flow at risk
Red - PRODUCTION STOPPAGE:
IMMEDIATE ASSISTANCE
REQUIRED
1
Display production data in
real time.
Calculate shift efficiencies
and production targets.
Ideal for STOP /
WAIT / GO signaling
in busy factories
Boost health and
safety.
Coded
Tones
Coded
Tunes
Prerecorded
Messages
Buzzers
/ Alarms
Audio Andon
2
ANDON
18. FOOT-PRINT
avoids employees wasting time looking for things
The workplace becomes clean and better organized.
Operation on the shop floor and office become easier and safer
Use colours as a guideline :
Light Blue - Raw parts/material
Black - Finished good/parts
Red - Non-conforming/KIV parts/material
White - Other than parts/material
Yellow – Border of work area
20. KAIZEN
ACT
Check
Do
Plan
Customar
Need
Kaizen
• is a tool to rapidly improve work as part of the PDCA cycle
• is a tool for Continuos process
• goals must align with the business objectives
KAI ZEN = Change for the better
21. Cellular Layout
• Produces families of parts within a single line
• Reduce cycle time
• Reduce time wastes
Storage
Drilling
joint
Threading Turning
Packing
Data
45
%
65
%
Assembly
check
Quality
23. Reduction in unit production cost
Company Name Before
Lean
($)
After
Lean
($)
Reduction
($)
As a %
1. Fashion Point Ltd.
2. Texas Fashion Ltd.
3. Beximco Fashions Ltd.
4. Shanta Industries Ltd.
5. DADA (Savar) Ltd.
6. Shata WashWorks Ltd.
7. Armana Fashions Ltd.
8. Shanta Denims Ltd.
9. PAXAR Bangladesh Ltd.
8.50
11.0
4.40
10.0
1.40
3.50
0.87
-
4.50
7.00
9.00
3.20
8.00
1.30
3.00
0.84
-
3.00
1.50
2.00
1.20
2.00
0.10
0.50
0.03
-
1.50
17.6
18.1
27.2
20.0
7.1
14.2
3.4
-
33.3
Application of lean in Bangladeshi companies
24. Removes unnecessary activities
Removes in-plant inventory
Removes in-transit inventory
Improves quality and reliability
JUST IN TIME (JIT)
25. Traditional approach
JIT approach
stage A
orders
deliveries
orders
deliveries
JIT material flow
buffer
inventory
stage B
buffer
inventory
stage
C
stage A stage Cstage B
26. POKA-YOKE(ERROR PROOF)
POKA-YOKE is part of the Just-in-time philosophy
POKA-YOKE reduces the defect rate that is part of the OEE rate
Weight
Dimensions
Shape
Suggested Methods:
Hello everyone
I am ishmam ahmed
My registration number is 2012334062
The topic of our presentation is “application of lean approach in manufacturing
Our group consists of four members
Here is the contents of our presentation
Basically it contains about lean, lean tools and their applications
Hope it will make a clear understanding about “Lean Processing”
If Jidoka is not practiced then you can not attain a very high level quality and productivity will suffer since you are not catching problems.”
Mr. Tomo Harada, 35 years with Toyota Motor Corporation in a variety of management positions